ADLINK Technology GEME-4000 Series User Manual Download Page 1

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GEME-4000/H4000/S4000

5000/X5000/S5000 Series

General Embedded Machine Engine

User’s Manual

Summary of Contents for GEME-4000 Series

Page 1: ...GEME 4000 H4000 S4000 5000 X5000 S5000 Series General Embedded Machine Engine User s Manual...

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Page 3: ...al damages arising out of the use or inability to use the product or documentation even if advised of the possibility of such damages This document contains proprietary information protected by copyri...

Page 4: ...86 2 82265877 FAX 886 2 82265717 Address 9F No 166 Jian Yi Road Chungho City Taipei 235 Taiwan Please email or FAX your detailed information for prompt satisfactory and consistent service Detailed Com...

Page 5: ...2 KBD MS connector 16 2 2 7 IEEE1394 Connector 16 2 2 8 Compact Flash Connector 17 2 2 9 Parallel Port connector 17 2 2 11 GPIO connector GEME H4000 X5000 18 2 2 12 DVI LVDS Audio Connector 19 Power S...

Page 6: ...2 4 Dimensions 44 45 5 3 MPC 7632 7632AU 7664 46 5 3 1 Features 46 5 3 2 Specifications 46 5 3 3 CP1 Pin Assignment 47 5 3 4 CP2 Pin Assignment 48 5 3 5 Dimensions 49 5 4 PMC RTV24G 51 5 4 1 Features...

Page 7: ...Contents iii 5 7 4 Dimensions 59 5 8 PMC 7852G 60 5 8 1 Features 60 5 8 2 Specifications 60 5 8 3 Pin Assignment 61 5 8 4 Dimensions 62 Appendix A Important safety instructions 63 Appendix B Warranty...

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Page 9: ...th PMC modules and PC 104 extension modules supporting motion vision DIO communications and High Speed Link applications With both hardware and software integrated in a single package GEME is optimize...

Page 10: ...CD ROM software manuals Wall mounting kit Wall mounting bracket x4 M4 8mmScrew 8 Power cord L 1 8M country of use to be specified while ordering for AC type only PS 2 Y cable IDE flat cable 40 pin L 5...

Page 11: ...dules can be ordered to provide other functions not standard on the base unit Please refer to the following table for available base units in the GEME family 1 3 1 Name Rule GEME 4000 is the product s...

Page 12: ...alphabet used to identify the different function where X embedded PMC module with 4 channels video capture which can support up to 120 fps H embedded PMC module with H W MPEG4 S embedded PMC module wi...

Page 13: ...of dynamic video memory allocation DVI LVDS Optional 18 bit LVDS interface DVI interface compliant with DVI specification 1 0 TV Out Optional BNC Connector BIOS Award BIOS support PnP Video Capture No...

Page 14: ...E X5000 Universal input AC 100 VAC to 220 VAC Max output 5V 11 5A 12V 3A 12V 0 5A Power Supply optional DC input 10VDC to 30VDC Max input current 13A at 10VDC Max output 5V 10A 12V 1 5A 12V 0 3A Opera...

Page 15: ...o not connect the power cord while the power switch is on A sudden rush of power can damage sensitive electronic components Only authorized and experienced electronics personnel should open the chassi...

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Page 17: ...e Unit This chapter will familiarize the user with available GEME interfaces and connections before getting started and includes the following information Dimensions Base Unit Connector Pin Assignment...

Page 18: ...SUPP LY INPUT 100 240 VAC 50 60Hz POWER HDD HDD PWR ACT LINK 10 100M LAN RESET KB MS IEEE1394 USB COM2 LPT1 VGA COM1 CF MIC IN SPK OUT HDD CF TOP VIEW FRONT VIEW SIDE VIEW Figure 1 GEME 4000 5000 bas...

Page 19: ...ER SUPP LY INPUT 100 240VAC 50 60Hz POWER HDD PWR ACT LINK 10 100M LAN RESET KB MS IEEE1394 USB COM2 LPT1 VGA COM1 CF CH0 CH1 CH2 CH3 GPIO TOP VIEW FRONT VIEW SIDE VIEW Figure 2 GEME H4000 X5000 base...

Page 20: ...12 Base Unit POWER SUPP LY INPUT 100 240VAC 50 60Hz POWER HDD PWR ACT LINK 10 100M LAN RESET KB MS IEEE1394 COM2 LPT1 VGA COM1 CF USB PCMCIA USB TOP VIEW SIDE VIEW Figure 3 GEME S4000 S5000 dimensions...

Page 21: ...ND 5 6 GND GND 7 8 GND 5V 9 10 GND N C 11 12 DDCDAT HSYNC 13 14 VSYNC DDCCLK 15 2 2 2 USB Connector 2 Ports The USB connectors can be used for connecting any device that conforms to the USB 2 0 specif...

Page 22: ...thernet LAN controller that is fully compliant with IEEE 802 3u 10 100Base T CSMA CD standards The Ethernet port provides a standard RJ 45 jack on board and LED indicators on the front side to show it...

Page 23: ...h IRQ4 COM 2 RS 232 2F8h IRQ3 COM1 COM2 Pin Assignment Pin RS 232 1 DCD Data carrier detect 2 RXD Receive data 3 TXD Transmit data 4 DTR Data terminal ready 5 GND ground 6 DSR Data set ready 7 RTS Req...

Page 24: ...use Data 3 GND Ground 4 KBMS5V Power 5 KBCLK Keyboard Clock 6 MSCLK Mouse Clock 2 2 7 IEEE1394 Connector GEME comes with two IEEE 1394 interfaces which are fully Plug Play compliant and hot swappable...

Page 25: ...and ECP enhanced port modes IRQ and Address Setting The IRQ I O address range and mode are all assigned by BIOS The following table outlines the parallel port default settings Parallel Port Mode Bass...

Page 26: ...nd support single input single output and single software trigger lines PIN SIGNAL PIN SIGNAL 1 Digital Input 0 9 Digital Output 3 2 Digital Input 1 10 GND 3 Digital Input 2 11 GND 4 Digital Input 3 1...

Page 27: ...Base Unit 19 2 2 12 DVI LVDS Audio Connector 60uS 16mS Trigger Signal...

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Page 29: ...application requirements The power supply unit is internally integrated into GEME system This chapter shows the following detailed information Dimensions Specifications 3 1 Dimensions POWER SUPPLY IN...

Page 30: ...22 Power Supply Unit POWER SUPPLY INPUT 10 30VDC Max 13A 10VDC POWER FRONT VIEW TOP VIEW SIDE VIEW Figure 5 GEME DC type power supply unit dimensions...

Page 31: ...current The inrush current will not exceed 30A at 115VAC input or 60A at 230VAC input cold start 25 degree C Output Specifications Output Rated load Peak load 5V 11 5A 15A 12V 3A 5A 12V 0 5A 0 5A Inte...

Page 32: ...rrent The maximum inrush current will not exceed 25A at 12VDC input from a cold start with exclusion of EMI capacitors Output Specifications Output Rated load Peak load 5V 10A 14A 12V 1 5A 3A 12V 0 3A...

Page 33: ...Self Test will continue with its test routines thus preventing you from invoking Setup If you still wish to enter Setup restart the system by pressing the Reset button or simultaneously pressing the...

Page 34: ...vel CPU L2 Cache ECC Checking Enabled Quick Power On Self Test Enabled First Boot Device Floppy Second Boot Device HDD 0 Third Boot Device LS120 Boot Other Device Enabled Swap Floppy Drive Disabled Bo...

Page 35: ...ftware Settings GEME system software is well installed before shipping according to the customers configuration options This section provides the necessary information for the customers who need to re...

Page 36: ...installing the MPC 8372 driver The screen is as follows If you have other PC 104 module in GEME you can also find the corresponding utility After pressing New button in the above screen you will see...

Page 37: ...example the setting is as following dialog if you have one MPC 8372 card in GEME Press the OK button to save this setting It will take effect after you reboot Windows system 4 4 Software Support If yo...

Page 38: ...themselves ADLINK also provides OS pre installation service for Windows 2000 XP on GEME with a Windows 2000 XP license pre purchased from ADLINK As Windows 2000 XP requires a large amount of storage s...

Page 39: ...d client for Microsoft network Internet Explorer File Manager Language Support The standard XP Embedded OS image can meet most application needs If the customer has special functional requirements for...

Page 40: ...for WinCE please contact ADLINK s FAE for more details about this OEM service 4 4 2 Driver Support Driver support for GEME s peripheral cards under the different OS systems are outlined in the followi...

Page 41: ...river Win CE driver Linux driver MPC 7632 64 PC104 32 64 CH Digital I O Ready Ready Ready 4 4 3 GEME Driver Installation List WinXP 2k WinXP embedded 1 WinCE Linux 2 GEME add on cards Built in OS Test...

Page 42: ...ADLINK ADLINK will pre install the drivers for GEME s peripheral cards in the OS image If users build XP Embedded OS image they can also use ADLINK ALL IN ONE Automation CD for driver installation Cur...

Page 43: ...g servo motion control card Motion PC104 MPC 8372 12 axis SSCNET servo motion control card PMC PMC 3534G 4 port RS 232 serial communication module PMC PMC 3544G 4 port RS 422 RS 485 serial communicati...

Page 44: ...uppression Software end limits for each axis 28 bit up down counter for incremental encoder feedback Home switch index signal EZ positive and negative end limit switches interface on all axes 2 axis h...

Page 45: ...IR2 O Dir signal d 73 DIR4 O Dir signal f 24 DIR2 O Dir signal d 74 DIR4 O Dir signal f 25 SVON2 O Multi purpose signal d 75 SVON4 O Multi purpose signal f 26 ERC2 O Dev ctr clr signal d 76 ERC4 O Dev...

Page 46: ...Pin No Signal Name CN3 Pin No Signal Name 1 DOCOM 2 DOCOM 3 DOCOM 4 DOCOM 5 DO0 6 DO1 7 DO2 8 DO3 9 DO4 10 DO5 11 DO6 12 DO7 13 14 DICOM 15 DICOM 16 DICOM 17 DICOM 18 DI0 19 DI1 20 DI2 21 DI3 22 DI4 2...

Page 47: ...xes linear interpolation Any 2 axes circular interpolation Contour following motion On the fly motion velocity change Programmable interrupt source Two 16 bit analog input channels 32 bit external enc...

Page 48: ...Droop deviation Velocity Command Velocity feedback Torque command Servo alarm number etc Servo Loop Servo parameter tuning Parameter read write Motion Velocity Profile Trapezoidal S Curve Jog move Sin...

Page 49: ...Max z Output Range 10V z Output Coupling DC z Output Impedance 30 Max z Output Driving 5mA max z Power On State Floating z Calibration Self Calibration z Gain Error 3 Max z Offset Error 1mV Max for PC...

Page 50: ...ORG2 MDI6 I Origin Signal 6 MEL3 MDI8 I Minus End Limit 40 PEL4 MDI10 I Positive End Limit 7 ORG3 MDI9 I Origin Signal 41 MEL4 MDI11 I Minus End Limit 8 PEL5 MDI13 I Positive End Limit 42 ORG4 MDI12...

Page 51: ...igin Signal 60 ORG12 MDI36 I Origin Signal 27 IPT_COM EMG_COM Common for Digital Input 61 EMG I Emergency Stop Signal 28 P_GND Common for Pulse Interface 62 AD1 I Analog Input 29 OUT1 O Pulse signal 6...

Page 52: ...sions S2 J1 SC1 CN4 CN1 LED1 SC2 SC1 SSCNET connector for Axis 0 5 SC2 SSCNET connector for Axis 6 11 SP1 Daughter Board connector LED1 Board Status LEDs S2 DIP switch for I O address setting Figure 9...

Page 53: ...sion Modules 45 J1 SC1 CN4 CN1 LED1 S2 SC1 SSCNET connector for Axis 0 5 SP1 Daughter Board connector LED1 Board Status LEDs S2 DIP switch for I O address setting Figure 10 MPC 8366 layout and front p...

Page 54: ...of channels 16 MPC 7632 32 MPC 7664 External interrupt channels 1 Input voltage DC12V 24V 10 Input current 5 15mA bit Max Turn on time off on 3 5us Typ Optical Isolated Input Channels Turn off time on...

Page 55: ...DICOM1 Common for digital input 35 DI11 I Digital input 11 DI12 I Digital input 36 DICOM1 Common for digital input 12 DI13 I Digital input 37 DI14 I Digital input 13 DICOM1 Common for digital input 38...

Page 56: ...put 35 DI27 I Digital input 11 DI28 I Digital input 36 DICOM3 Common for digital input 12 DI29 I Digital input 37 DI30 I Digital input 13 DICOM3 Common for digital input 38 DI31 I Digital input 14 DO1...

Page 57: ...Extension Modules 49 5 3 5 Dimensions Figure 11 MPC 7664 PCB layout...

Page 58: ...50 Extension Modules Figure 12 MPC 7632 PCB layout Figure 13 MPC 7632AU PCB layout...

Page 59: ...PMC RTV24G 5 4 1 Features 4 channel full frame acquisition from single video stream Up to 30fps in 32 bit 33MHz PMC bus Color PAL NTSC monochrome CCIR EIA cameras On board TTL I O lines User friendly...

Page 60: ...Input low voltage 0 2mA 0 0V 0 80V Output high voltage 1 0mA 5 0V Output low voltage 100 0mA 0 5V User EEPROM Includes 1kbit available EEPROM Form Factor 32 bit 33MHz PMC socket board 5 4 3 Pin Assign...

Page 61: ...Extension Modules 53 5 4 4 Dimensions Figure 16 PCB layout of the PMC RTV24G DB RTV24G CH0 RTV 21G CH1 CH2 CH3 GPIO 16 84 183 Figure 17 Front panel of PMC RTV24G for GEME system...

Page 62: ...s Compliant with PCI Spec 2 1 Serial communication controller 16C550A compatible System IO mapping Assigned by PCI BIOS Shared IRQ Flow control Xon Xoff control RTS CTS control Port Capability indepen...

Page 63: ...Extension Modules 55 5 5 4 Dimensions Figure 18 PMC 3534G PCB layout and extension card PMC 3534 44G COM 6 COM 5 COM 4 COM 3 183 Figure 19 PMC 3534G Front panel...

Page 64: ...nt communications max 115200 bps 5 6 2 Specifications Compliant with PCI Spec 2 1 Serial communication controller 16C550A compatible System IO mapping Assigned by PCI BIOS Shared IRQ Flow control RS 4...

Page 65: ...Extension Modules 57 5 6 5 Dimensions Figure 20 PMC 3544G PCB layout and extension card PMC 3534 44G COM 6 COM 5 COM 4 COM 3 183 Figure 21 PMC 3544G front panel...

Page 66: ...p to 1Mbps programmable transfer rate 5 7 2 Specifications PMC 7841G Specification Table Ports 2 CAN channels V2 0 A B CAN Controller SJA1000 CAN Transceiver 82c250 Signal Support CAN_H CAN_L Isolatio...

Page 67: ...Extension Modules 59 5 7 4 Dimensions Figure 22 PMC 7841G PCB layout and extension card PMC 7841G CAN 2 CAN 1 183 Figure 23 PMC 7841G front panel...

Page 68: ...ansformer isolation scheme Data Rate 6Mbps I O refresh rate 30 1 s x numbers of slave I O modules min 3 max 63 Communication model single master multi slave Communication method command response CRC12...

Page 69: ...timer LED Indicator Power status Operating Temperature 0 to 600C Storage Temperature 20 to 800C Power Consumption 5V 500 mA typical 5 8 3 Pin Assignment 1 1 8 PIN NO PIN OUT PIN 1 NC PIN 2 NC PIN 3 R...

Page 70: ...62 Extension Modules 5 8 4 Dimensions Figure 24 PMC 7852G PCB layout and extension module LINK H1A H1B H2B H2A PMC 7852G 183 Figure 25 PMC 7852G front panel...

Page 71: ...ble z Place the power cord such a way that people cannot step on it Do not place anything over the power cord z If the equipment is not use for long time disconnect the equipment from mains to avoid b...

Page 72: ...enetrated into the equipment C The equipment has been exposed to moisture D The equipment has not work well or you can not get it work according to user s manual E The equipment has dropped and damage...

Page 73: ...ty will not cover repair costs due to a Damage caused by not following instructions b Damage caused by carelessness on the users part during product transportation c Damage caused by fire earthquakes...

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