ADB Safegate RELIANCE Shallow Base User Manual Download Page 37

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5.0 Maintenance

An installed base does not require any periodical maintenance. However, every time a light unit or cover is replaced, all

impurities should be removed inside the base and the base should be dried. Special attention should be made for light fitting

contact surfaces and the gasket groove to make sure the seal between the base and light unit is guaranteed and the base life-

time maximized.
Repairing/replacing certain objects in installed bases is possible: If the thread element or stud is damaged, they can be

replaced with new one. Depending on the base installation it might be also possible to repair/replace secondary cable gland/

sealing or even the cable itself.
Make sure you have read and understood safety instructions before any maintenance work is started (see

Safety instructions

UM-0106, Rev. 1.0, 2019/12/19

Summary of Contents for RELIANCE Shallow Base

Page 1: ...RELIANCE Shallow Base 8 Base and 12 Base for Ground Fixing of Inset Light Fixtures User Manual UM 0106 Rev 1 0 2019 12 19 ...

Page 2: ......

Page 3: ... are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture for a period of 2 years from date of installation per FAA AC 150 5345 44 applicable edition Note See your sales order contract for a complete warranty description All Products G...

Page 4: ...ADB SAFEGATE replacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with...

Page 5: ...ling options 13 4 2 Civil works 14 4 2 1 Conduct 14 4 2 2 Coring 14 4 2 3 Final preparation 15 4 3 Electrical connections 15 4 3 1 Electrical connections in base with bottom access 15 4 3 2 Electrical connections in base with side access 16 4 4 Installing the base 18 4 4 1 Positioning and alignment of a base 18 4 4 2 Fixation of a base 24 4 5 Installing a fitting 25 5 0 Maintenance 27 6 0 Spare Pa...

Page 7: ... Nuts 11 Figure 9 Metric 11 Figure 10 UNC 11 Figure 11 Saw cuts side entry 13 Figure 12 Buried conducts bottom entry 13 Figure 13 Cable conduct 14 Figure 14 Electrical connection in a base with bottom access 15 Figure 15 Electrical connection in a base with side access 16 Figure 16 ALIGNMENT DEVICE IDM 4306 20 Figure 17 PARALLEL CENTER LINE 20 Figure 18 CURVED SECTION 20 Figure 19 POSITION ALIGN 2...

Page 9: ...ccessory kits 29 Table 2 Accessories and spare parts 30 Table 3 Accessory kits 30 Table 4 Accessories and spare parts 31 Table 5 ADB SAFEGATE Support 33 UM 0106 Rev 1 0 2019 12 19 ix Copyright ADB Safegate All Rights Reserved ...

Page 11: ... observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qu...

Page 12: ...with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Internation...

Page 13: ...ty devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical eq...

Page 14: ...he same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conducti...

Page 15: ...THE AIRPORT WITH REGARD TO THE DURATION OF THE WORK AND SO ON IT IS RECOMMENDED THAT PRIOR TO STARTING ANY CUTTING WORK THE NATURE AND LOCATION OF SERVICES SUCH AS CABLE DUCTS AND THE LIKE SHOULD BE IDENTIFIED ANY INSTALLATION OR MAINTENANCE WORK SHOULD ONLY BE CARRIED OUT BY TRAINED AND EXPERIENCED PERSONNEL ALSO WHEN WORKING ON CIRCUITS USING AIRFIELD SMART POWER SYSTEM ASP THE SCM MUST BE TUNED...

Page 17: ...t basic accessories such as cable glands cables wiring protection tubes earth fixing screws and nuts Basic accessories and electrical connection kits for Base 8 12 must be ordered separately 3 3 Overview of unit types The different types of shallow bases supplied allow direct mounting of 8 and 12 inset light fittings Options available for bases do not affect what type of light unit that can be use...

Page 18: ...it 3 3 No bottom hole applicable for accessory kit 1 and 2 4 Only available with metric threads X XXX X X X Note For more information about base accessories see data sheet for Base 8 135 mm and Base 12 150 mm Base options Image examples Base 8 135 0 X X Base 12 150 0 X X The option includes 0 Ø100 mm 8 bases Ø130 mm 12 bases bottom entry for cables This option is for cabling in the field with buri...

Page 19: ... cuts grooves and two secondary cables Ø 10 14 mm One cable 1 x Cable connector kit cable and connector 1 x Obstruction packer Two Cables 2 x Cable connector kit cables and connectors Figure 3 2 side entry for 12 base One cable Figure 4 2 side entries for 12 base Two cables UM 0106 Rev 1 0 2019 12 19 9 Copyright ADB Safegate All Rights Reserved ...

Page 20: ...cabling in the field with saw cuts grooves and one or two secondary cables One cable 1 x Cable gland system 1 x Obstruction packer Two Cables 2 x Cable gland systems Figure 5 2 side entries for 8 base One cable Figure 6 2 side entries for 8 base Two cables RELIANCE Shallow Base Introduction 10 Copyright ADB Safegate All Rights Reserved ...

Page 21: ...s Used when the light fittings are fixed with nuts Note This option is only available with metric threads Figure 8 Nuts Base 8 135 X X M Base 12 150 X X M The option includes M For light unit fixing with metric threads Figure 9 Metric Base 8 135 X X U Base 12 150 X X U The option includes U For light unit fixing with UNC threads Note This option is only available with locking type stainless steel ...

Page 23: ...n the layout to lead the secondary cables use a shallow base with bottom entry Note Image example shows assembly of 12 base and fitting but is valid for installation of 8 base and fittings as well Figure 12 Buried conducts bottom entry For correct light location orientation and so on it is recommended to read and comply with the following ICAO Annex 14 Volume I which refers to lighting system inst...

Page 24: ...the diameter of cables to be placed in it It is recommended to bury cables to a depth of at least 30 mm Bases with side access are to be used with this cable system 4 2 2 Coring Cut a hole for a base Hole dimensions for Base 8 Ø245 mm depth 145 mm Hole dimensions for Base 12 Ø345 mm depth 160 mm After cutting break out and remove the hole centers for the base and for the bottom to access cables if...

Page 25: ...s connected to cable wires or short cables with wire to wire Electrical connectors are not included in the base delivery and customers must order materials based on the system to be used In many cases cable wires may be unprotected through the area where the base fixing resin is spread In such cases cable wires must be installed and the system functionality tested before installing the base 4 3 1 ...

Page 26: ...he cable to pass B 2 Pull the cable through the protection tube and the cable gland C 3 Complete all electrical connections and wire connector screenings 4 Attach the ground wire A to its connection point inside the base using the screw supplied For systems where ground connection is used the ground cable needs to be equipped with a suitable cable terminal Note If the marked connection point canno...

Page 27: ...of the base feed the two wires of the connector through the washer C and place it inside the threaded hole of the base From the outside of the base feed the two wires of the connector through the nut D on and fasten it in the threaded hole of the base Fasten the nut in the threaded hole of the base there is no torque for cable gland as it is fastened onto rubber Note For bases with two connectors ...

Page 28: ...e effectively on a multi base installation 4 4 1 Positioning and alignment of a base When installing bases an alignment device is needed in order to position and fixate the base in the ground Depending on base model size function and installation requirements different models of alignment devices are needed When installing bases on runways according to ICAO Annex 14 Volume 1 Aerodrome Design and O...

Page 29: ...tment ICAO Annex 14 Annex 14 Volume 1 Aerodrome Design and Operations 6th edition July 2013 Appendix 2 For installation on Runway Yes Yes No No ICAO Annex 14 Volume 1 Aerodrome Design and Operations 6th edition July 2013 Appendix 2 For installation on Taxiway Yes Yes Yes Yes FAA AC 150 5340 30G Yes Yes Yes Yes Insert thread base versions Yes Yes Yes Yes Stud bolt base versions Yes Yes No No Notes ...

Page 30: ...NT DEVICE IDM 4306 Set up for base installation parallel to center line and toe in 1 Place the alignment device on the base 2 Tighten the fastening screws 3 Set the angle scale to the desired value 0 for a parallel to center line base and check both scales show the same value 4 Tighten fastening screws Note For 12 base side access can be aimed to six different directions depending on which index a...

Page 31: ... pre set center point marker 5 Check that the alignment device is set to the correct angle the base is in the middle of the installation hole and alignment is correct 6 For a bottom hole base make sure that the bottom hole is correctly sealed Figure 19 POSITION ALIGN Set up alignment devices Positioning jig for 8 12 bases and Sight Telescope optional Image examples 1 Degrease and dry the base if r...

Page 32: ...t resin is flowing inside the base or the pipe by closing the gap between the base hole and the pipe Do that by using a deflated ball inflate after blocking the gap or a mastic putty ribbon placed around the 100 mm hole before placing the base inside the bore hole b For a shallow base without bottom hole set the supply cable into the chamfered space and allow for sufficient length inside the base ...

Page 33: ...pe option slowly turn the positioning tool to line up the vertical marker and the grid line in the telescope c For a transverse line set the centerline base see a set a marker on each side of the perpendicular repeat a If using a sight telescope option turn perpendicularly on both sides of the parallel centerline by 90 for the grid line to coincide with the field markers Note To position a shallow...

Page 34: ...o obstruction or threshold exists 7 Remove the masking tape and clean inside the base Base type Resin consumption Base 8 135 mm 1 8 liters 2 4 Base 12 150 mm 3 5 liters 3 4 Note These resin volumes are estimated for perfect holes and no resin waste It is advised to consider the actual site requirements such as the size depth of each bore hole and the density fluidity of the resin to be used There ...

Page 35: ...Check cable s lay correctly while inserting the light unit 4 Use lifting hooks to lower the light into the base 5 Align the light to the base groove 6 Loosely fasten the light with bolts lock nuts by hand 7 Fasten the bolts lock nuts using a torque wrench gradually in sequence to a torque of 40 Nm bolts and 35 Nm studs Note Do not use high speed for tightening the recommended speed is 10 40 rpm It...

Page 37: ...ase and light unit is guaranteed and the base life time maximized Repairing replacing certain objects in installed bases is possible If the thread element or stud is damaged they can be replaced with new one Depending on the base installation it might be also possible to repair replace secondary cable gland sealing or even the cable itself Make sure you have read and understood safety instructions...

Page 39: ...t shrink tube for 3 9 mm external diameter cables Applicable for bases with side entry version 3 2 Accessory kit 2 One double core cable connector kit Ø 9 12 mm 1 Rubber gasket 1 PG16 metal nut 1 Washer Applicable for bases with side entry version 3 3 Accessory kit 3 Side entry cable connector kit with tube 200 mm plastic cover tube Outside diameter 22 mm PG16 male thread Cable gland with PG16 mal...

Page 40: ...ert thread base versions 5 Ground screw DIN7504K Stainless steel M4 8 16 mm Applicable for all Base 8 12 versions 6 Stud bolt M10 Stainless steel stud bolt M10 upper thread and M10 HeliCoil lower thread 7 O ring gasket for 8 base 8 O ring gasket for 12 base Order Codes Table 3 Accessory kits Description Quantity per Order Code SGXXXXX fitting order 1 Accessory kit 1 Two core cables connector kit i...

Page 41: ... 12 200 1000 12065 12962 12972 3 HEX Screw M10 25 mm 2 or 6 12 200 1000 16644 16246 16645 4 HEX Screw UNC3 8 1 2 or 6 12 200 18456 18457 5 Ground screw 1 100 17732 6 Stud bolt M10 2 or 6 12 17769 7 O ring gasket for 8 base 1 10 13092 8 O ring gasket for 12 base 1 1 1 25 10391 18458 UM 0106 Rev 1 0 2019 12 19 31 Copyright ADB Safegate All Rights Reserved ...

Page 43: ...ct s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbsafegate com or contact ADB SAFEGATE Support via email at support adbsafegate com or Brussels 32 2 722 17 11 Rest of Europe 46 0 40 699 17 40 Americas 1 614 861 1304 Press 3 for technical service or press 4...

Page 44: ...s follows For ROHS WEEE Recycling Sender contact information Name Business Address Phone number Main Unit Serial Number ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments It is our aim to maintain our compliance plan and assist our customers RELIANCE Shallow Base SUPPORT 3...

Page 45: ...ct Tel 46 0 40 699 17 00 Fax 46 0 40 699 17 30 Email marketing adbsafegate com Internet www adbsafegate com ADB SAFEGATE Airfield Technologies Ltd China ADB SAFEGATE China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www adbsafegate com AD...

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