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Introduction 

 A

Product safety  

& system description

 B

Rope  

 C

Lifting systems & 

equipment setup

 D

Battery care

 E

Operation in water 

 F

How to use the Ascender 

 G

Service & maintenance

 H

Warranty terms

 I

Technical data

 J

TCX

 

ACT TCX Assault/Force Rev 2-2017 ENG MASTER

Summary of Contents for TCX Assault

Page 1: ...y system description B Rope C Lifting systems equipment setup D Battery care E Operation in water F How to use the Ascender G Service maintenance H Warranty terms I Technical data J TCX ACT TCX Assault Force Rev 2 2017 ENG MASTER ...

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Page 4: ...f the ActSafe TCX Power Ascender It also gives details of maintenance procedures Never use the equipment unless you have read and understood this manual and completed an ActSafe approved training in the use of the power Ascender system ActSafe Systems AB our partners and subsidiaries disclaim any liability for damages injuries or death resulting from the use of the equipment which is not in compli...

Page 5: ...urs WLL 150 kg 330 lb Speed 0 60 m min 0 196 ft min RESCUE The perfect tool for heavy lifting in a marine environment Watertight up to 10 meters 30 ft for 4 hours WLL 250 KG 550 lb Speed 0 24 M min 0 78 ft min FORCE This workhorse is perfectly suited for any land based operations where lifting capacity is essential Watertight up to 1 m 3 2 ft for 30 min WLL 250 KG 550 lb Speed 0 24 M min 0 78 ft m...

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Page 7: ...d with care Thank you for choosing the ActSafe TCX Assault Force Power Ascender from ActSafe Systems This Ascender has been designed as an ultra portable and versatile lifting tool for lifting trained military and law enforcement operatives in a safe and effective way It revolutionises your operational capabilities in the vertical environment ...

Page 8: ...roducts to a wide variety of users Our Power Ascenders have been successfully used for installing fireworks at the top of the Eiffel Tower hostage rescue from pirates at sea and providing essential logistical support in offshore wind turbines ActSafe products are redefining the possibilities for work in vertical environments We are completely committed to our customers and do our utmost to deliver...

Page 9: ... how best to use the Ascender i Note Important information on the use of the equipment used with the Ascender This manual gives detailed information on features and safety However this manual cannot replace the need for training and experience The Ascender must only be used by operators who have undergone the ActSafe approved training Safety messages of extra importance are highlighted throughout ...

Page 10: ...aded end of the work positioning rope system Primary rope Work rope system used with Ascender Rope must be 11 mm 7 16 and approved according to EN 1891 A or be an ActSafe Equipment Lifting Rope depending on the application User operator Operator of the Ascender either by the Throttle or by the Remote Control Secondary rope See Backup sytem SWL Safe Working Load The maximum load as certified by a c...

Page 11: ...PRODUCT SAFETY SYSTEM DESCRIPTION B System introduction B 01 Product safety B 02 Usage exclusions B 03 System description B 04 Rope mechanism B 05 ...

Page 12: ...uthorised by ActSafe Systems More frequent inspections may be required by your national regulations The TCX Power Ascenders are only approved for use by suitably trained military law enforcement operatives due to the following specifications No emergency stop High ascent descent speed Covert mode operation The TCX Forceand Assault Ascenders are especially designed to be used in a marine environmen...

Page 13: ...damaged The Ascender system should not be exposed to high impact forces caused by people or loads falling into the system With any Battery other than original ActSafe TCX IP 68 Batteries With any other Battery Charger than an original ActSafe TCX Battery Charger With a damaged or modified ActSafe TCX IP 68 Battery or TCX Charger If the operator is unsure of how to use the Ascender safely If you ar...

Page 14: ...ium Sling Bolt Power Button Indication LED Bi directional Throttle CAUTION The connection Sling is the only point for connecting the Ascender to a Person Anchor or Load Rope Guide Rope Cover Lock Ascender Positioning Point See D 04 Rope Cover Pressure Valve ...

Page 15: ... under the machinery directive 2006 42 EC for lifting both people and equipment but can only be operated by trained military and law enforcement operatives with a Working Load WLL SWL TCX 150 kg 330 lb TCX Rescue 250 kg 550 lb Lift SWL 150kg Registered design European patent pending Maskinskylt TCX Seal AC 0283 1 20160303 PMS White Print CMYK 33 22 38 5 Print CMYK 61 36 76 24 Print Battery Indicat...

Page 16: ...B 05 ROPE MECHANISM Rope Guide Rope Wedge Rope Grab Rope Cover The Ascender Positioning Point may be removed by the user if desired but can only be mounted by ActSafe or an ActSafe service partner ...

Page 17: ...ROPE C Rope type and preparation C 01 ...

Page 18: ...ropes and the rope testing procedure in case you want to perform your own suitability tests can be found at our website or contact your ActSafe distributor for more information The reason for having this rope list is that softer ropes are unsuitable for the use in ActSafe Ascenders Softer ropes should be avoided because they deform under load grip is poor and can potentially jam the Rope Grab syst...

Page 19: ...ope fibres in order to reduce the friction between the individual fibres When soaking the rope in cold water some surface oil in the sheath of the rope will dissolve This will contribute further to a better grip Do not soak ropes in warm water this will lead to greater dissolution of oil which will have a negative impact on the rope properties RECOMMENDATION A new rope will get an increased servic...

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Page 21: ...TEMS D General safety guidelines D 01 Personnel lifting D 02 Personnel safety checklist D 03 Personnel lifting setup D 04 Equipment material and tool lifting D 05 Basic lifting safety rules D 06 Lifting setup D 07 ActSafe Training Network D 08 ...

Page 22: ...e at least once every year Pre use check of the Ascender should be carried out in accordance with the inspection guidance provided see G 11 Use PPE Personal Protective Equipment such as helmet gloves and protective eye wear when required Keep your hands hair and clothing away from moving parts Do not hold the loaded rope when ascending as there is a risk of pinching Keep a constant eye on the rope...

Page 23: ... you Check all equipment and components Wear appropriate clothing and tie back any loose clothing or hair Do not swing excessively while descending ascending Only use the Ascender if you have successfully completed the approved training course Have an emergency plan in place NOTE Ensure that you have a suitable backup system in place Take particular care of the suitability of the system when lifti...

Page 24: ... advised to wear a fall arrest harness that is also suitable for work positioning rope access Gloves Backup Rope Backup Device Ascender work system Harness upper connection point Harness lower connection point Harness Helmet Backup Rope Primary Rope Primary Rope ...

Page 25: ...Ascender should only be replaced with original parts by an Authorised Service Centre CAUTION Always hold the unloaded rope when using a passive setup Active Basic setup Displayed here are the four standard personnel lifting setups that are suitable for use with the TCX Ascender They are shown for illustration purposes only For further guidance please contact your ActSafe distributor or ActSafe Sys...

Page 26: ...Passive Basic setup Bottom Rigged Basic setup Double load ...

Page 27: ...Pulley Expert use only Pulley Expert use only TCX pulley rigging on a single anchor ...

Page 28: ...pping when the rope becomes unloaded However the Ascender must be allowed to rotate freely while suspended Do not use the Ascender Positioning Point as an anchor extension for making pulley systems as this would risk double loading the frame plate Sling Bolt and Connection Sling with the risk of having an insufficient factor of safety on the connection sling CAUTION ...

Page 29: ...at meets requirements for load lifting anchors a competent person shall judge if the anchor is sufficient and safe to use RECOMMENDATION Lifting operations are ideally performed with a 3 person team A lifting supervisor a slinger for attaching loads and an Ascender operator i Note For equipment lifting the supplied ActSafe Karabiner may be replaced with any approved shackle with a minimum WLL of 0...

Page 30: ...AFETY RULES Stay clear of the load whilst lifting Use hand signal or radio communications during lifting operation Always keep an eye on the load while lifting Do not side pull loads Do not exceed the Safe Working Load SWL of the entire lifting system Avoid excessive inching i e short pulses of the motor ...

Page 31: ...ct ActSafe or an ActSafe distributor Top rigged Basic setup Bottom rigged Basic setup Running Ascender Expert use only CAUTION DO NOT let the rope become obstructed or blocked when going into the Ascender Note The Ascender operator should at all times control the unloaded rope during lifting operations to avoid the rope from twisting when running into the Ascender Pulley Expert use only Double loa...

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Page 33: ...ore training is essential We offer the ActSafe training programme through our network of highly competent instructors who are specialists in their respective field of operation and will help you get the most out of your ActSafe Ascender ActSafe training is available for different skill levels and fields of application and can be provided on site or in training centres all around the world Get in t...

Page 34: ...understanding of the possibilities of integrating Ascenders in their rope systems PERSONAL LIFTING ACTSAFE BASIC Experience Hold a valid work at height certificate Duration Minimum 2 DAY This is a modular training for future Ascender operators to give them the knowledge and skills for using Ascenders for a designated task The training outline and duration will vary upon the skill level of the part...

Page 35: ...able Power Supply E 03 Battery charging E 04 Battery Status Indicator E 05 Descending on a full Battery E 06 Battery colour code E 07 Connecting and disconnecting the Battery from the Ascender E 08 Storage and transportation E 09 Battery lifetime and disposal E 10 ...

Page 36: ...er storage store Battery disconnected and do a maintenance charge every 3 months Always charge batteries as soon as possible after use Disconnect batteries from the charger after charging Always store batteries fully charged Store batteries between 5 C 41 F and 25 C 77 F E DANGER Not following instructions may result in SERIOUS BODILY INJURY or DEATH or damage to property Note Battery lifetime Und...

Page 37: ...n electronics which if damaged may cause the Battery to generate heat explode or ignite Charge stored Batteries at least every 3 months Battery Management System BMS The TCX Batteries have built in safety electronics which constantly monitor and manage the charging levels temperature and energy output of all the cells in these batteries The BMS is designed to shut down the Battery temporarily in c...

Page 38: ...rm itself during the first minutes of operation Lifting performance is regained but there will be a loss in distance depending on the temperature of the environment High temperatures Battery performance will be affected by temperatures over 40 C 104 F which will result in high internal Battery temperatures and therefore in a reduced lifting distance In case of the Battery overheating the BMS may s...

Page 39: ...00 kg 220 lb 70 kg 154 lb 50 kg 110 lb Speed vs Load 0o c 32 F 20o c 68 F 40o c 104 F Lifting distance 100 kg 220 lb Load 50 m 164 ft 150 m 492 ft 250 m 820 ft 0 100 m 328 ft 200 m 656 ft 150 kg 440 lb Note All values on this page apply to operating temperatures Ascenders and especially batteries should be stored between 5 C 1 F and 25 C 77 F for optimal performance and service life For more info ...

Page 40: ...n TCX FORCE Lifting distances with 100 kg 220 lb 150 kg 330 lb 200 kg 440 lb and 250 kg 550 lb at different temperatures Note All values on this page apply to operating temperatures Ascenders and especially batteries should be stored between 5 C 1 F and 25 C 77 F for optimal performance and service life For more info see section E 09 0o c 32 F 20o c 68 F 40o c 104 F 20o c 4 F ...

Page 41: ... minutes Balancing is a process where the Battery Management System equalizes the charging levels of all the cells in the Battery pack in order to optimize the lifetime and performance of the Battery The Battery LEDs will slowly pulsate after the balancing is complete 1 Connect the Charger to mains supply 2 Connect Battery to charger 3 Constant charging controlled by BMS The Battery is full when a...

Page 42: ... as there is storage capacity The Ascender electronics will in case of a fully charged Battery regulate the speed automatically to prevent overcharging On long descents with heavy loads it is likely that the speed will be reduced substantially and the Ascender might eventually shut itself down temporarily LEDs Capacity 1 red 3 green 75 100 1 red 2 green 50 75 1 red 1 green 25 50 1 red 0 25 Note Do...

Page 43: ...comes in 2 different encapsulation classes and are normally supplied with the respective Ascender The 2 different Battery models can be recognised by the different color on the bumper TCX SEAL AND RESCUE This black with blue boot Battery is specially developed for the TCX SEAL and RESCUE Ascenders with an IP 68 rating This is the only type of Battery that shall be used on the TCX Seal and Rescue A...

Page 44: ...nto the Ascender and ensure that the Battery is locked The Battery Lock must snap into its position click 1 2 Disconnecting the Battery There are 2 different TCX Batteries which have different bumper colors The Bumper color must match with the color of the release catch on the Ascender Release the Battery by pulling the Battery Strap with your finger or a karabiner Hold the Battery and slide the r...

Page 45: ...rate over time even if they are properly stored Disconnect the Battery when stored for longer periods with 100 charge If storing a Battery for a long time recharge the Battery every third month Ideally store the Battery at room temperature of 5 C 41 F to 25 C 77 F Storing at higher temperatures will result in a loss of performance and a shortened service life Do not store the batteries at temperat...

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Page 47: ...OPERATION IN WATER F Operation in water F 01 Buoyancy Aid F 02 ...

Page 48: ...al pressure changes when being transported by air DO NOT remove or open these valves this shall only be done by trained and approved service engineers F 01 OPERATION IN WATER F DANGER Water entry inside the TCX Ascenders can cause serious short circuit reactions and water entering the Battery can create flammable gasses that can cause explosions Note After use in saltwater the Ascender should be c...

Page 49: ...ter level the buoyancy can be adjusted accordingly The Buoyancy Aid can withstand an internal pressure of 2 bar at surface level without failure equivalent of filling it at depth of 10 m I e the neutral depth can be adjusted from 0 to 10 m by emptying or adding air Note It is not necessary to let the air out when approaching the surface the Buoyancy Aid can withstand the increased pressure at surf...

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Page 51: ... G 01 Ascender activation G 02 Ascent and descent G 03 Emergency descent G 04 Emergency Stop G 05 Twisted rope and rotation G 06 Remote Control G 07 Remote Control operation G 08 Transportation G 09 Storage G 10 Checklist before and after use G 11 ...

Page 52: ...ading the rope 1 Open the Rope Cover by pulling on the Rope Cover and pushing the Rope Cover Lock to the right 2 Feed the rope counter clockwise through the slot in the Rope Guide and around the Rope Grab 3 Continue feeding the rope in a counter clockwise direction ...

Page 53: ...rrectly and has a stop knot on the other end of the rope Failure to attach the rope correctly could result in SERIOUS INJURY OR DEATH Ensure that the Rope Cover is locked into position and that the rope is running the correct way 5 Close the Rope Cover and ensure it is locked The Rope Cover lock should snap into its position A distinct click should be heard Never attempt to force the Rope Cover Lo...

Page 54: ...rfoming self test GREEN GREEN The Ascender is on and ready to use BLUE The Ascender is being operated by the Remote Control ORANGE Overheat indication shown when power button is pushed in case of Ascender overheating NOTE The Ascender has no standby function the Ascender can only be switched on by pushing the Power Button Covert mode Double click the power button while the TCX is on and the green ...

Page 55: ... use common sense Travel down Travel up CAUTION Do not hold on to the loaded rope just above the Ascender as there is a risk of injury RECOMMENDATION Stand straight beneath the anchor point in order to avoid a pendulum movement when starting off the ground i NOTE Make sure that the unloaded rope runs in a controlled manner out of the Ascender Take special care feeding the loose rope into the Ascen...

Page 56: ...o of the descent handle G 04 EMERGENCY DESCENT CAUTION An emergency descent can result in serious damage to the Ascender Only use the emergency descent in case of an emergency If you do need to descend manually control your speed and hold the dead rope in one hand while descending RECOMMENDATION Always try to restart the Ascender first before using the emergency descent method i NOTE In case the A...

Page 57: ...ring the Ascender to prevent it from running twisted into the Ascender i Ensure especially when descending that the rope runs untwisted into the Ascender Twisted ropes caught into the Rope Guide can cause a rope jam and can in rare cases result in rope damage Stop immediately when a rope twist is observed untwist and organise the rope before continuing The dead rope must never be loaded in order t...

Page 58: ...The operator of the Ascender can take back control by using the throttle This is a new function If the Remote Control is not used for 10 seconds control is automatically returned to the Ascender Control is instantly returned to the Ascender when the remote is turned off with the Power button 10 metre 33 ft watertight for a maximum of 4 hours G 07 REMOTE CONTROL UP Speed Selection Speed Indicator D...

Page 59: ...push of the UP or DOWN button and the LED bar will indicate the selected speed Short press The green LED on the Ascender will turn blue to indicate control has been taken over by the Remote Control 1 Activation and connection 2 Take control of the Ascender 3 Set the Ascender speed The green POWER LED will show and the blue LINK LED will start to blink for a few seconds whilst a connection is estab...

Page 60: ...your Remote Controls to avoid any confusion When using the remote control make sure a distance of at least 20 cm 8 is kept between the remote control and your torso and or head Contains FCC ID SQGBT700 Note The TCX Ascender can be used with multiple remote control units the units need to specifically be paired to a particular Ascender this can be done by the user by following the pairing instructi...

Page 61: ...ntrol has visual contact with the Ascender to ensure safe operation and maximum range When using the Remote Control should the unloaded be held by an operator to ensure that the rope can run unhindered into the Ascender while lowering Uncontrolled rope running into the Ascender can cause a rope jam and eventually rope damage RECOMMENDATION Always use the Remote Control in combination with a stop k...

Page 62: ...uctions Always store the Ascender Batteries and the Remote Control dry at a temperature between 5 C 41 F and 25 C 77 F CAUTION Always store with the Battery fully charged The Battery can stay connected to TCX during transport or short term storage 1 week For longer storage store the Battery disconnected and perform a maintenance charge every 3 months Note The Ascender Batteries hold over 100 Wh of...

Page 63: ...loose Check the Battery Connector pins on the Ascender Clean and no damage Rubber sealing rings should be present see below Slide the Battery on to the Ascender and check that the Battery is locked in its position G 11 CHECKLIST BEFORE AND AFTER USE Always check the Ascender before every use Check the Ascender thoroughly and in accordance with your training and this manual If you are in any doubt ...

Page 64: ...pe Wedge should be straight sit just above the bottom of the Rope Grab and should not touch the ribs on the inside of the Rope Grab Rope Grab C Check that Rope Grab is clean and not filled with dirt sand paint or any other foreign material Check the inside for obvious damage signs of wear or sharp edges Connection Sling and Carabiner D Check Connection Sling for wear discoloration or damage such a...

Page 65: ...ottle in both directions and ensure that Rope Grab turns smoothly in both directions Check that the emergency descent is working correctly The lever should return to neutral position when being pulled Cleaning Clean after use in a marine environment see H 01 For a full inspection checklist visit www actsafe se ...

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Page 67: ...SERVICE MAINTENANCE H Maintenance and cleaning of the Ascender H 01 Troubleshooting guide H 02 ...

Page 68: ... slippage allowed Clean the karabiner thoroughly lubricate with thin oil and wipe dry Spray the pins with an electronic connector cleaner lubricator when needed Do not use a high pressure cleaner Repairs annual service and inspection shall be carried out by an offical Actsafe Authorised Service Centre More frequent inspection intervals may be required because of local regulations Cleaning the Asce...

Page 69: ... to socket Battery is too cold below 10 C 14 F Let the Battery warm up Battery is worn out Replace the Battery Charger broken Change charger Battery is too warm red LED blinks on Battery Let the Battery cool down PROBABLE CAUSE REMEDY BMS shut Battery off because of Battery damage or worn out Battery Exchange Battery Battery does not work Battery does not charge PROBLEM Descent Lever disconnected ...

Page 70: ...ser to Ascender Power Supply not switched on Activate power supply Error detected in Ascender Restart LED Green OK LED Red Contact ActSafe distributor or ActSafe Signal interference Get closer to Ascender Remote Control from another Ascender Find correct Remote Control Too short a press on power button Press for 2 seconds Covert mode activated Check throttle PROBABLE CAUSE REMEDY No power Power LE...

Page 71: ...rope Mechanical damage Contact ActSafe distributor or ActSafe Rope is not pre soaked only polyamide ropes Soak rope Remote control is operating Ascender blue power LED Restart Ascender or wait for Remote to turn off Worn out Rope Grab Too much load on the Ascender Reduce the load to SWL or less Battery not working See Battery section of troubleshooting guide PROBABLE CAUSE REMEDY Remote control do...

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Page 73: ...POWER ASCENDERS WARRANTY TERMS I Warranty terms I 01 ...

Page 74: ...tSafe will repair or if necessary in ActSafe s opinion replace any defective parts and correct any problems resulting from poor workmanship free of charge ActSafe reserves the right to use reconditioned parts with performance parameters equal to those of new parts in connection with any services performed under the Warranty Claim under ActSafe s warranty Claims under ActSafe s Warranty may be made...

Page 75: ...of the Warranty shall be subject to the rates and terms of the ActSafe approved service centre performing such service ActSafe disclaims all other warranties express or implied or statutory including but not limited to the implied warranties of merchantability or fitness for a particular purpose Any implied warranty that may be imposed by applicable law is limited to the duration of this Warranty ...

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Page 77: ...TECHNICAL DATA J Technical data J 01 ...

Page 78: ...ttery Temperature range 10 C 14 F to 40 C 104 F Values apply to ambient temperature See E 02 for more info Over heating protection Yes Ascender weight 11 2 kg 24 7 lb ForceAscender weight with Battery is 13 7 kg 30 2 lb Battery weight 2 5 kg 5 5 lb Dimensions 33 x 28 x 27 cm 13 x 11 x 11 Remote Control Range up to 150 m 492 ft Radio frequency 2 4 GHz The remote must have visual contact with the As...

Page 79: ...Battery Temperature range 10 C 14 F to 40 C 104 F Values apply to ambient temperature See E 02 for more info Over heating protection Yes Ascender weight 10 5 kg 23 15 lb AssaultAscender weight with Battery 13 kg 28 7 lb Battery weight 2 5 kg 5 5 lb Dimensions 33 x 28 x 27 cm 13 x 11 x 11 Remote Control Range up to 150 m 492 ft Radio frequency 2 4 GHz The remote must have visual contact with the As...

Page 80: ...ActSafe Systems AB Sagbäcksvägen 13 SE 43731 Lindome Sweden T 46 31 65 56 60 E info actsafe se W www actsafe se 2017 ActSafe Systems AB ...

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