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Actia TGU-R ACCESS, User Manual

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Actia TGU-R ACCESS User Manual Download Page 25

 

P218703 

ADt 001 M 

B

 

© 2021 « Any reproduction of this document whether total or partial without the written consent of ACTIA Automotive is forbidden”

 

Page 25 sur 37

 

 

VII.10

 

B

ATTERY PACK REPLACEMENT AND 

SIM

 CARD INSTALLATION PROCEDURE

: 

CAUTION: 

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. 
Battery pack shall only be replaced by ACTIA original AC16 battery spare part (reference AC968975) and 
authorized people following ACTIA instructions (

REF5

). 

RISK OF COMPONENT DAMAGE BY ESD IF NO PROTECTION EQUIPEMENT USED  

 

1.

 

Prior battery pack replacement or SIM card installation, to prevent any risk of product damage, it is 
important to switch OFF TGU-R ACCESS by following below steps: 

a.

 

Switch OFF TGU-R ACCESS digital wakeup input (ignition key) 

b.

 

Switch OFF TGU-R ACCESS VBAT input power supply. 

c.

 

Issue full shutdown command via dedicated API service (see document 

REF3

 for more details) 

2.

 

Remove dust around battery door in order to not experience sealing issue on next steps 

No dust shall be on gasket and battery door and top housing mechanical part 
Note: If dust present, product sealing will not be warrantied 

   

 

         

3.

 

Battery door opening : unscrew the battery door screws (Torx n°10) 

 

4.

 

Access battery pack and SIM card connectors: lift the battery pack on the opposite side of 
wire/connector by pinching silicon rubber on the middle with your fingers (no tool shall be used in 
order to not damage the product and battery pack) 

      

 

 

 

 

 

Summary of Contents for TGU-R ACCESS

Page 1: ... Visa Reference Revision Author Lionel Royané P218703 B Checker Jerome Gibert Wajdi Zairi Approver Lionel Royané Quality Célie Maris Classification Internal distribution External distribution Without Confidential Actia Confidential Client Confidential supplier Recipient name Services Recipient name Services dc local dc actia ou Actia Automotive ou 01 Utilisateurs cn lroyane email lionel royane act...

Page 2: ...1 01 04 2021 03 17 2021 03 17 2021 03 17 2021 03 17 2021 03 22 2021 03 22 2021 03 22 2021 03 22 2021 03 22 2021 03 23 2021 03 23 2021 03 23 2021 03 23 2021 05 03 2021 05 03 2021 05 03 2021 06 01 Correction on USB Ethernet position Add reference document TGU R Security Manual Audience chapter updated to add additional REF documents Description updated with more details on vehicle interfaces Add 4G ...

Page 3: ...BATTERY AND SIM CARD 16 VI PRODUCT OPERATION 17 VI 1 TRANSPORTATION AND STORAGE 17 VI 2 HANDLING 17 VI 3 SIM CARD 17 VI 4 NETWORK OPERATOR 17 VII INSTALLATION 18 VII 1 POWER DISSIPATION 18 VII 2 MECHANICAL CONSTRAINTS 18 VII 3 CONNECTORS AND WIRING 19 VII 4 FUSES 19 VII 5 CAN LINES 20 VII 6 ELECTROMAGNETIC COMPATIBILITY 21 VII 7 ECU PROTECTION 21 Load dump protection 21 Reverse battery protection ...

Page 4: ...A Automotive is forbidden Page 4 sur 37 VIII 1 TYPE APPROVAL 30 VIII 2 DANGEROUS GOODS TRANSPORTATION REGULATION ATEX 33 IX AFTER SALES 33 IX 1 ECU REPLACEMENT 33 IX 2 WARRANTY 34 X SAFETY INFORMATION ON BATTERY PACK 35 XI EXPORT CONTROL 36 XII EXPORT HS CODE 37 Table of tables TABLE 1 ABBREVIATIONS 7 TABLE 2 GLOSSARY 7 ...

Page 5: ...re good operation in the vehicle I 2 APPLICATION DOMAIN This manual is intended to owners or drivers operating TGU R product I 3 DOCUMENT DESCRIPTION This document includes Product features overview Connectors interfaces Battery pack interface SIM card connector interface Product installation Product certification I 4 DOCUMENT LOCATION Project folder VM FILE SERVER1 projets 8000 8186 8186 03 TGU R...

Page 6: ...NTS Link Document reference Document title REF1 P215806 TGU R ACCESS Product Specification REF2 P110149P01 TGU R ACCESS Interface Drawing REF3 REF4 REF5 REF6 P216166 P217767 AC521209 P218077 TGU R ACCESS Host CPU API Specification TGU R ACCESS Customer Setup Manager software specification AC16 BATTERY SPARE PART MAINTENANCE INSTRUCTION MANUAL TGU R ACCESS external antenna specification REF7 P21872...

Page 7: ...DUCTION IV 1 SCOPE This document provides TGU R ACCESS short description and recommendation to insure correct vehicle installation and interface The warranty on the product will not be applicable if the instructions described in this user manual are not followed TGU R ACCESS installation in customer factory and vehicle must be checked by ACTIA during the IEA and PAA to confirm that it is aligned w...

Page 8: ... exchange between vehicle interfaces CAN network USB Ethernet LIN K line I button RS232 and wireless networks GSM WIFI BT It is also providing GNSS positioning 1 GSM GNSS WIFI external antenna 2 GNSS satellite 3 Network operator antenna 4 GNSS antenna cable 5 GSM antenna cable 6 WIFI antenna cable 7 TGU R ACCESS product including internal antennas WIFI Bluetooth GSM receive diversity 8 Vehicle int...

Page 9: ...dBm 1 3dB for UMTS 850 WCDMA FDD BdV Class 3 24dBm 1 3dB for UMTS 800 WCDMA FDD BdVI GNSS Frequency range GPS 1575 42MHz typ GLONASS 1597 551MHz to 1605 886MHz Modulation BPSK Module certificats CE PTCRB FCC IC 4G EU variant ALS3 E from Thales ex Gemalto Cinterion Frequency bands GSM GPRS EDGE Dual band 900 1800MHz UMTS HSPA Triple band 900 BdVIII 1800 BdIII 2100MHz BdI LTE Five band 800 Bd20 900 ...

Page 10: ...ccording to Release 8 Class 3 23dBm 2dB for LTE 1900 LTE FDD Bd2 Class 3 23dBm 2dB for LTE AWS LTE FDD Bd4 Class 3 23dBm 2dB for LTE 850 LTE FDD Bd5 Class 3 23dBm 2dB for LTE 700 LTE FDD Bd17 GNSS Frequency range GPS 1575 42MHz typ GLONASS 1597 551MHz to 1605 886MHz Modulation BPSK Module certificates FCC PTCRB IC 4G W variant PLS83 W from Thales ex Gemalto Cinterion Note Only available in Europe ...

Page 11: ... 3 23dBm 2dB for LTE 1900 LTE FDD Bd2 Class 3 23dBm 2dB for LTE 2100 LTE FDD Bd1 Class 3 23dBm 2dB for LTE 2100 LTE FDD Bd4 Class 3 23dBm 2dB for LTE 2100 LTE FDD Bd66 Class 3 23dBm 2dB for LTE 2600 LTE FDD Bd7 Class 3 23dBm 2dB for LTE 2300 LTE TDD Bd40 Class 3 23dBm 2dB for LTE 2500 LTE TDD Bd41 Class 3 23dBm 2dB for LTE 2600 LTE TDD Bd38 GNSS Frequency range GPS 1563MHz to 1587MHz 1575 42MHz ce...

Page 12: ...cation Version 4 1 Channel spacing 1MHz Number of channels 79 Power class 1 Output power 10dBm 4dBm Frequency range 2400 to 2483 5MHz Module certificates RED FCC IC Vehicle interfaces and other features 2 CAN interfaces including one with wakeup feature and one available with isolation 1 LIN K line 1 LIN or optional K line 1 RS232 isolation available as an option 1 one wire interface I button 1 US...

Page 13: ...e range Operating 40 C to 85 C NAD tested according to 3GPP standard from 20 C to 55 C Storage 55 C to 90 C Operating Voltage 12 24V variants 6 to 32V 48V variant without load dump protection specific HW variant 16 to 52V Climatic testing levels High low storage operating temperature tests according to IEC60068 2 1 Ae 2 Be Temperature cycling test 40 85 C 10 cycles according to IEC60068 2 14 Nb Da...

Page 14: ...pply and vehicle interface CN2 Ethernet HSD connector for vehicle interface CN3 USB HSD connector for vehicle interface CN4 1 GNSS Antenna Fakra connector for GNSS positioning CN4 2 GSM antenna Fakra connector for GSM connectivity CN4 3 WIFI Antenna Fakra connector for WIFI connectivity For more information on matting plugs references and electrical details on each pins see TGU R ACCESS product sp...

Page 15: ..._H CAN1 communication interface IN OUT 14 FREQ_IN1 Frequential input 1 IN 15 AIN1 Analog input 1 IN 16 AIN2 Analog input 2 IN 17 CAN2_L CAN2 communication interface IN OUT 18 RS232_RX RS232 reception line IN 19 GND Power ground duplicated pin on 4G variant only else NC IN 20 GND Power ground IN 21 LIN_KLINE_CN LIN and K Line interface IN OUT 22 FREQ_IN2 Frequential input 2 IN 23 WAKEUP_IN Key inpu...

Page 16: ...ding of TGU R ACCESS variants a rechargeable replaceable battery pack is accessible behind a trap door Depending of TGU R ACCESS variant a SIM card connector or an eSIM is available If your product has SIM card connector you can access to it by opening the trap door and removing the battery pack To access SIM card connector and optional battery pack follow instructions described in VII 10 ...

Page 17: ... battery pack option the duration is limited by RTC coin cell life time 10 years max Also applicable for battery spare part Recommended min optional battery pack charging level 30 To prevent deep discharge Note Maximum charging level during transportation shall be set according to transportation rules applicable in the countries VI 2 HANDLING TGU R ACCESS must be handled with care to avoid excessi...

Page 18: ...ndex ACTIA recommend to install TGU R ACCESS in the vehicle in the way it is protected against direct water jet and above vehicle water stream limit even if it complies with P67 and IP6K9K levels To keep TGU R ACCESS waterproof level sealing cap shall be used on all unconnected connectors using caps delivered by ACTIA with the product on USB Ethernet Fakra connectors Main connector unused pins sha...

Page 19: ... the TGU R ACCESS shall be tied between 10cm and 15cm from the product connector and on the connector axis to avoid mechanical stress on connectors and plugs VII 4 FUSES No fuses are enclosed in the product Thus an external protective fuse shall be installed outside of the unit between the vehicle battery and the product VBAT power supply input 12 24V vehicle battery system 10A shall be 3A if IEC ...

Page 20: ... connected to loads driven in PWM mode The CAN line must be as short as possible The loops on the CAN line must be avoided Two 120 resistors must be placed at each bus termination ECU ECU ECU ECU 120 Ohm 120 Ohm The following topology can be also used when it is not possible to use the previous one ECU ECU ECU ECU ECU ECU 120 Ohm 120 Ohm 1 m 1 m Note each rectangle represents an ECU Depending on E...

Page 21: ...h between sensor and TGU R ACCESS as short as possible and far from disturbances sources like switching signals If needed the low level signal links may use shielded wires The low level signals and communication signals must not be placed near cables generating high disturbances The TGU R ACCESS its wire harnesses antennas cables antennas must not be placed near high disturbing modules such as pow...

Page 22: ...k NAD module switch OFF shall be done according to instructions specified in TGU R ACCESS Host CPU API Specification REF3 Power supply and temperature alerts management Customer shall manage following events reported by low level SW VBAT and optional battery pack alerts VBAT low voltage or and discharged battery pack Over temperature alerts yellow and red status When a VBAT low voltage or and disc...

Page 23: ...the behavior of LED_0 will be dependent of customer application configuration ON OFF or heard beat by default while LED_1 is managed by ACTIA BSP See TGU R ACCESS Host CPU API Specification REF3 for more details on LED_0 management Find below LEDs chronograms Normal operation with customer application operating if customer application not downloaded or not operational LED_0 will be OFF LED_0 HCPU ...

Page 24: ...ion of this document whether total or partial without the written consent of ACTIA Automotive is forbidden Page 24 sur 37 Reboot operation in progress triggered by reboot or shutdown or full shutdown commands Update distribution in progress ...

Page 25: ... damage it is important to switch OFF TGU R ACCESS by following below steps a Switch OFF TGU R ACCESS digital wakeup input ignition key b Switch OFF TGU R ACCESS VBAT input power supply c Issue full shutdown command via dedicated API service see document REF3 for more details 2 Remove dust around battery door in order to not experience sealing issue on next steps No dust shall be on gasket and bat...

Page 26: ...rotections to avoid any component damage by ESD Proceed step by step as defined below 6 Battery pack replacement a Unplug the battery pack Unplug the connector by pressing the locking system b Assemble brand new AC16 battery spare part ACTIA reference AC968975 i Connect the battery connector ii Check that it is correctly locked iii Install battery pack by pushing it on inside the compartment iv Se...

Page 27: ...SM RX diversity internal antenna The TGU R ACCESS should be as much as possible kept away from metallic parts to maximize all its internal antennas performances The external antennas connected to the TGU R ACCESS should be located at minimum 30cm from the TGU R and 30cm from other antennas or source of disturbances to avoid bad performances The TGU R ACCESS external GNSS antenna should be installe...

Page 28: ...bel o AC525472 Yellow label Procedure The following steps must be respected in order to replace an inviolability label on TGU R here with white label as example 1 Unstick slowly the inviolability label by starting from one of the upper corners see pictures below 2 Once the inviolability label totally removed put some isopropyl alcohol on a soft cloth then clean quietly the adhesive prints with the...

Page 29: ...l or partial without the written consent of ACTIA Automotive is forbidden Page 29 sur 37 4 Stick the new inviolability label following the variant on the same zone than the old one by applying a slight pressure to drain the residual air out of under the inviolability label ...

Page 30: ...ecom license Japan with external filter New Zealand Russia covering also Armenia Kazakhstan Singapore only importation process to be managed by Customer local importer shall have telecom license Saudi Arabia requires to use local SIM card and server South Africa Thailand 4G US variants o Zone 1 US Canada o Zone 2 as an option Chile Mexico 4G CHINA variants China 4G W variants o Zone 1 o Europe o U...

Page 31: ...es incorporating ALS3 US R3 modules are authorized to use the FCC Grants and Industry Canada Certificates of the ALS3 US R3 modules for their own final products according to the conditions referenced in these documents In this case the FCC label of the module shall be visible from the outside or the host device shall bear a second label stating Contains FCC ID QIPALS3 USR3 and accordingly Contains...

Page 32: ...and harmonic suppression Matching networks are not included on the ALS3 C PCB and should be placed in the host application if the antenna does not have an impedance of 50ohms Regarding the return loss ALS3 C provides the following values in the active band 1 By delivery default the UMTS LTE Rx diversity MIMO antenna is configured as available for the module since its usage is mandatory for LTE 4G ...

Page 33: ...tionnement est soumis aux deux conditions suivantes 1 cet appareil ne doit pas causer d interférence et 2 cet appareil doit accepter toute interférence notamment les interférences qui peuvent affecter son fonctionnement EN Radio frequency RF Exposure Information The radiated output power of the Wireless Device is below the Innovation Science and Economic Development Canada ISED radio frequency exp...

Page 34: ... ACTIA Automotive is forbidden Page 34 sur 37 IX 2 WARRANTY The warranty on the ECU will be cancelled if The present instructions are not followed The ECU has been opened except on trap door for optional battery replacement and SIM card installation The ECU has visible mechanical damage due to drop or bad handling ...

Page 35: ...TRANSPORTATION SHIPPING extract from battery pack supplier MSDS SECTION 14 Shipping name UN 3480 Lithium ion cells and batteries Worldwide besides the United State the batteries are not subject to the Dangerous Goods Regulations e g they are not restricted The batteries must be packed in accordance with Packing Instructions Special Provisions SP of the applicable code e g IATA ICAO Packing Instruc...

Page 36: ...ering algorithm UIA1 128 UTMS Integrity protection algorithms AKA SHA 1 128 UMTS Authentication and Key Agreement EEA1 128 LTE ciphering algorithms EIA1 128 LTE Integrity protection algorithms EEA2 128 LTE ciphering algorithms EIA2 128 LTE Integrity protection algorithms EEA3 128 LTE ciphering algorithms EIA3 128 LTE Integrity protection algorithms WLAN module In the WLAN module the following cryp...

Page 37: ... Iran North Korea Syria Sudan Crimea will 100 receive a NO answer from US government For more information see each Government regulation for example https sanctionsmap eu main https www treasury gov resource center sanctions Programs pages belarus aspx This information is not contractually binding and is subject to change TGU R Export Control Information ECCN 5A991 b CCATS G176323 License No Licen...

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