Acromag TT231-0600 User Manual Download Page 27

Model TT231-0600

 

 

Two-Wire RTD Transmitter w/USB 

 

 

 

 

 

Acromag, Inc. Tel: 248-295-0880 
 
 

          - 27 -                                   http://www.acromag.com  

- 27 - 

http://www.acromag.com 

 

BLOCK DIAGRAM 

 

How It Works  

 
Key Points of Operation 
 
- Signal Path is Analog 
- Unit is Loop Powered 
- Input is Non-Isolated 
- Conversion is Differential 
- Configuration is Digital 
- Calibration is Digital 
- Converts RTD with a Single 

Differential Measurement 

- Output/Power Terminals are Not 

Polarized 

- Only ± Leads must be balanced 

for lead compensation. 

 

This digitally calibrated analog transmitter uses a unique, low noise, voltage to 
current conversion scheme that delivers equivalent 12-bit performance, but does 
not actually digitize the input signal.  Instead it uses integrated Digital-to-Analog 
Converters (DAC) to adjust the zero offset, control the excitation currents, and drive 
linearization correction to the input.  These DAC’s work together to achieve nearly 
12-bits of adjustment resolution, but do not operate directly on the analog input 
signal itself.  Likewise, there are no microcontrollers in the I/O signal path of this 
design, and no embedded firmware relative to processing the signal.  Transmitter 
functionality is actually hard-wired (integrated) into an application specific 
component IC.  The only microcontroller in this design is used to convert the 
external USB  signals to an internal SPI bus signal during reconfiguration.  Windows 
configuration software is used to write configuration parameters into non-volatile 
EEPROM memory at setup.  These stored parameters are auto-downloaded into the 
transmitter ASIC at power-up and will define its normal operation.  Setup involves 
selecting the input type (Pt RTD or Resistance), input wiring (2-wire, 3-wire/4-wire), 
the Pt RTD alpha coefficient, the input range zero (-50°C, 0°C, or 0°F), the input 
range full-scale (up to 850°C or 900Ω), the output range zero, the output range full-
scale, specifying the output over and under-scale thresholds and alarm detents, and 
setting upscale or down-scale lead break or sensor fault detection. 

 

 

 

DAC

DAC

IREF

ILIN

DAC

ZERO

LINEARIZER

CIRCUITRY

PGA

SPI & CTRL CIRCUITS

OSC

SUB-REGULATOR

DRIVER

VOLTAGE

REFERENCE

MUX

1.193V

1

2

OUTPUT CURRENT AMP

S

C

L

K

S

D

IO

C

S

1

C

S

2

R

9-32VDC

+

-

~

~

+

-

LOOP+

LOOP-

4-20

mA

TWO-WIRE OUTPUT

POLARITY

PROTECTION

5

6

I

LOAD

EARTH
GROUND

MICRO

USB-TO-SPI

USB

+5V

+5V

PORT

IN+

IN-

2

1

3

4

NC

RTD INPUT

+

-

REF2

REF1

R

Vo

vi

Vs

Rset

Rlin

SCHOTTKY

BRIDGE

1.193V

Cflt

1

2

3

5

4

6

1

2

3

5

4

6

MUX

493uA

493uA

2W

2W

2W

2W

L

H

493uA

493uA

Rz1 Rz2 Rz3

0C 0F

-50C

Rcm

475

Rz sets input range zero
Rz forces diff input voltage near 0 at Tmin

+

-

V cm '=0.467V

Rcm sets a positive bias within common mode voltage range

3-WIRE RTD CONNECTION

Pt RTD

1

5

.8

K

1

2

.1

K

6.34K

POSITIVE AND NEGATIVE INPUT 
LEADS MUST BE SAME LENGTH, 
TYPE, AND SIZE FOR LEAD 
COMPENSATION.

986uA

493uA

493uA

Transmitter ASIC

Iout=50*Vo/6340

EEPROM

Vs

REF1=REF2 (MATCHED)

TT231-0600 SIMPLIFIED SCHEMATIC

(FILTERING AND DETAIL OMITTED FOR CLARITY)

P

A

S

S

 T

R

A

N

S

IS

T

O

R

4-20mA

4-20mA

COMMON MODE VOLTAGE OF IR DROP IN EACH LEAD IS REJECTED BY TRANSMITTER

36V

CONVERTER

BUFFER

DRIVER

(FILTERING OMITTED FOR CLARITY)

1.  THIS NON-ISOLATED RTD/RESISTANCE TRANSMITTER IS INTENDED FOR UN-GROUNDED RTD PROBES.

Iref 1,2 =5*Vref/12100

x50

I=Vo/6340

9

2

.0

7

9

.6

9

8

.8

1K

1K

1K

1K

C

C

7

8

TB4

THERE ARE NO INTERNAL

C CONNECTIONS ARE USED

FOR OPTIONAL SOURCED

WIRING CONNECTIONS

CONNECTIONS TO C TERMINALS

TB3

TB1

TB2

Summary of Contents for TT231-0600

Page 1: ...put Two Wire Transmitter USER S MANUAL ACROMAG INCORPORATED Tel 248 295 0880 30765 South Wixom Road Fax 248 624 9234 Wixom MI 48393 7037 U S A email sales acromag com Copyright 2012 Acromag Inc Printe...

Page 2: ...NS 6 Sensor Input Connections 7 Output Power Connections 8 Earth Ground Connections 10 USB Connections 11 CONFIGURATION SOFTWARE 12 Quick Overview 12 TECHNICAL REFERENCE OPERATION STEP BY STEP 14 Conn...

Page 3: ...e effects of power wiring component sensor or software failure in the design of any type of control or monitoring system This is very important where property loss or human life is involved It is impo...

Page 4: ...wiring Connects to two three or four wire sensors Lead wire compensation 3 wire Up or down scale lead break burnout detection Adjustable output error alarm levels outside of operating range Convenient...

Page 5: ...o lift it from the rail while prying the spring clip back with a screwdriver To attach the module to T type DIN rail angle the top of the unit towards the rail and place the top groove of the module o...

Page 6: ...eir sockets by prying outward from the top with a screwdriver blade Strip back wire insulation 0 25 inch on each lead and insert the wire ends into the cage clamp connector of the terminal block Use a...

Page 7: ...u must connect a short copper jumper wire between input terminals 3 and 4 at the transmitter see below Alternately if you want to compensate for sensor lead wire resistance do not include this jumper...

Page 8: ...nt loop The transmitter output floats off this ground by the voltage drop in the load resistance and lead wire This is very important when making USB Connections and will drive the need for USB isolat...

Page 9: ...reduce this ripple further For large 60Hz supply ripple connect an external 1uF or larger capacitor directly across the load to reduce excessive ripple For sensitive applications with high speed acqui...

Page 10: ...urrent loop The Type II transmitter output terminals have a floating connection relative to earth ground Earth ground is normally applied at the output loop power minus terminal and in common with the...

Page 11: ...so held in common with the USB ground and shield ground The potential of the transmitter s current output pin output minus relative to earth ground will vary according to the load current and load res...

Page 12: ...this manual Device Connect First Connect to Unit Here Scan for connected transmitters and open communications with them Display the model serial number Product Name Manufacturer and Serial Number of...

Page 13: ...that the output should go if a sensor lead breaks Then click the Submit Break Detection button to write your selection to transmitter memory Then a lead break or sensor burnout fault will send the out...

Page 14: ...uld connect a current meter in series in this loop to read the loop current directly not recommended Alternatively you could simply connect a voltmeter across a series connected precision load resisto...

Page 15: ...to connect to the selected device If your transmitter was already connected via USB when you booted this software your screen will look more like the screen at right where the software has already ini...

Page 16: ...mber fields At this point the connected transmitter is ready for configuration and the appropriate configuration fields become active and await your input If you want to see how the connected unit is...

Page 17: ...d be wired to input terminal 4 and the other end of this lead connects to the minus terminal at the sensor In both cases this third wire connection serves as the return path for the excitation current...

Page 18: ...zero temperature For example the Resistance Input Type will use the 0 C pedestal resistor which is 98 8 An equivalent sensor input resistance actually drives the differential signal measurement to 0V...

Page 19: ...il you complete the calibration sequence that is initiated by clicking the Start Calibration button You can use the Get Config Calibration control button to read the current configuration of the unit...

Page 20: ...type the measured current in milliamps into the Measured Current Output field Then click the Go To Step 2 button 2 After clicking Go To Step 2 the following message will be displayed Now the unit need...

Page 21: ...note that it will be closer to the full scale output than it was in step 2 as linearization is ON Type the measured output current in milliamps into the Measured Current Output field Then click the C...

Page 22: ...calibration prompt messages Refer to the following table when using a resistance substitution box to drive the input zero and full scale signals This contains the resistance values for the two most c...

Page 23: ...0 of span between units for the same digital setting and this will be reflected by differing values for Min and Max between units The Min Max limits of adjustment are calibrated at the factory CAUTION...

Page 24: ...ion No Faults 1 IN Exceeds Positive Limit 2 IN Exceeds Negative Limit 3 IN Exceeds Positive Limit 4 IN Exceeds Negative Limit 5 IN Exceeds Positive Limit IN Exceeds Positive Limit 6 IN Exceeds Positiv...

Page 25: ...orrupted A checksum error will also send the output current to 0 4mA below the lowest under scale threshold setting until reset via this control or by toggling loop power OFF ON A persistent checksum...

Page 26: ...ro or increase your full scale value Step 1 Zero calibration Please set your input resistance to X Ohms Measure the corresponding output current and enter the measured value into the Measured Current...

Page 27: ...rmal operation Setup involves selecting the input type Pt RTD or Resistance input wiring 2 wire 3 wire 4 wire the Pt RTD alpha coefficient the input range zero 50 C 0 C or 0 F the input range full sca...

Page 28: ...s without making a separate measurement Refer to the block diagram to gain a better understanding of how this transmitter works A third sensor wire is used to compensate the sensor for the resistance...

Page 29: ...nonlinear response over temperature that is approximated by a quadratic equation The linearity DAC uses positive feedback from the input signal to produce a system response that is also nearly quadrat...

Page 30: ...cable to the transmitter Communication or power was interrupted while USB was connected and the configuration software was running Close the current connection with the software re scan the transmitte...

Page 31: ...ue URV This is the Down scale alarm level and indicates the input signal exceeds the common mode range of the input This can also occur if the third sensor wire is missing 3 4 wire RTD a lead has brok...

Page 32: ...ction or a small jumper wire between terminals 3 4 at the transmitter 2 wire connection You may have damaged the input PGA via a ground loop or incorrect wiring If you cannot get the output signal to...

Page 33: ...cale verification The enclosure is not meant to be opened for access and can be damaged easily if snapped apart Thus it is highly recommended that a non functioning transmitter be returned to Acromag...

Page 34: ...ansmitter USB Isolator USB Isolator Order USB ISOLATOR USB Signal Isolator USB A B Cable 4001 112 Instructions 8500 900 This kit contains a USB isolator and a 1M USB A B cable for connection to a PC T...

Page 35: ...RTD 0 00385 C 3 wire 0 C to 200 C input 4 to 20mA output and upscale fault detection Recalibration of any model will require use of an TTC SIP configuration kit ordered separately see Accessories Mod...

Page 36: ...put Filter Bandwidth 3dB at 700Hz typical normal mode filter Input Linearization Preset for input Additive to excitation current to accomplish linearization of Pt RTD inputs Correction is digitally ad...

Page 37: ...oltage 30mA max The voltage level across the transmitter must not exceed 36V even with a shorted load The voltage level must be chosen to provide 20mA current to the load 0 020 R typical plus 8 6V min...

Page 38: ...l Upscale fault level is 1 0mA above the selected over scale threshold typical The unit can be set for limits that comply with NAMUR NE43 recommendations USB Interface Includes a USB socket for tempor...

Page 39: ...solid copper wire Program Connector USB Mini B type 5 pin See USB Interface Case Material Self extinguishing polyamide UL94 V 0 rated color light gray General purpose NEMA Type 1 enclosure Circuit Bo...

Page 40: ...n Controlled GBGC Temperature TT231 0600 25 C 3 140 003 hrs 40 C 2 353 528 hrs Configuration Controls Software Configuration Only via USB This transmitter produces an analog output current proportiona...

Page 41: ...Revision 01 JUNE 12 A BC KLK Initial Acromag release 26 JULY 13 B CAP ARP Added UL Mark to this model removed pending refer to ECN 13G017 for additional information Added note to USB connections draw...

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