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ACG MOKE NEV 2016, Owner'S Manual, Page: 61 / 97

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ACG MOKE NEV 2016 Owner'S Manual Download Page 61

Tire Changing & Jacking Points

In the event of a flat tire, you need to observe the following precautions:

  

Park the vehicle on a firm level surface; avoiding icy or slippery areas.

   

Set the parking brake and block both the front and rear of the tire diagonally 
opposite the jacking position. For example, if the right front tire is being 
changed, block the left rear wheel.

   

Use a small floor style jack or low profile scissors jack only.

                    

Jack the vehicle only from the side of the vehicle, on the main frame rail, at 
the points indicated by

 



 where the tub or floor panel support 

and the main frame rail are welded (See picture below). 

(Correct Jacking Points)

Do not use the Front Transmission or Electric Motor indicated by 

as 

lifting point, it can damage the vehicle ! 

 

(Correct and Incorrect Jacking Points)

 

 

CAUTION!

 

Jacking at any location other than the proper jacking points may cause major 

vehicle body damage.

Copyright © 2016 American Custom Golf Cars, Inc. 

Page 

61

Summary of Contents for MOKE NEV 2016

Page 1: ...2016 Owner s Manual ACG MOKE NEV Electric Low Speed Vehicle LSV Neighborhood Electric Vehicle NEV This Manual is effective as of January 31 2016 ...

Page 2: ... Rd Chino CA 91710 USA 909 597 2885 909 597 7183 fax www acgcars us Copyright 2016 American Custom Golf Cars Inc American Custom Golf Cars Inc ACG and MOKE Are registered trademarks of American Custom Golf Cars Inc Copyright 2016 American Custom Golf Cars Inc Page 2 ...

Page 3: ...n Label ACG is not liable for any additional requirements or modifications that your individual state may require ACG is not liable of errors in this manual or for incidental or consequential damages that result from the use of the material in this manual The information contained in this document including the warranty information contained in separate Warranty document is subject to change witho...

Page 4: ...Box 37 Front_Hood_Release 39 Accessory Outlet 42 Master Power Switch 43 Seating 44 Front Seats 44 Rear Seats 47 Safety_Belts 50 Tires Wheels 58 Tire Changing and Jacking Points 61 Brakes 63 Pre Operation and Daily Safety Checklist 64 Performance Inspection 65 Driving Instructions 66 Starting the Vehicle 68 Stopping or slowing the Vehicle 68 Parking and Leaving the Vehicle 68 Batteries 69 Battery I...

Page 5: ...t prior to operating the vehicle you have read the following instructions and warnings If you rent or loan your vehicle to others please make sure that they have read this manual prior to operating this vehicle Please consider this manual to be a permanent part of this vehicle and if it is sold please make sure that the new owner receives the manual so that they will have the operating information...

Page 6: ...ease take the time to read and understand the manual before operating your vehicle Maintenance schedules and general care instructions are included in the Operation and Maintenance section This manual is applicable to the following ACG models 2016 ACG MOKE NEV If any questions arise after reading the manual please contact ACG Customer Service at 909 597 2885 Please have your Vehicle Identification...

Page 7: ... Registration Card is not received within 45 days of purchase date the Warranty commencement date will be the vehicle production date Protect your Warranty and mail your Warranty Registration Card today There are no other expressed warranties on your ACG vehicle beyond those set accompanying Warranty document and no implied warranties of merchantability or fitness to the full extent allowed by law...

Page 8: ...and leaving the vehicle a Make sure vehicle has come to a complete stop b Switch Forward Neutral Reverse Switch to the Neutral position c Engage parking brake d Turn the Key Switch to OFF position and remove key 6 Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working with the batteries 7 Use insulated tools when working aro...

Page 9: ...ications could result in severe personal injury or death 3 Do not shift the Forward Neutral Reverse Switch Lever while the vehicle is moving To avoid damaging the vehicle or injuring an unsuspecting passenger always bring the vehicle to a full and complete stop before switching from Forward to Reverse 4 To avoid unintentionally starting or rolling the vehicle A Set the Parking Brake B Turn the Key...

Page 10: ...les are not designed to meet any collision or roll over requirements Therefore you should always drive your ACG vehicle in a safe manner while being alert to potential dangerous situations around you As with all motor vehicles never drink alcohol and attempt to drive an ACG vehicle Operate an ACG vehicle only on roads where the speed limits are appropriate for low speed vehicles and the traffic is...

Page 11: ... as the different aspects of owning and operating an ACG vehicle are explained Please read understand and abide by them for years of safe operation and enjoyment of your ACG Vehicle Warnings Cautions and Notes Throughout this Owner s Manual you will find the words WARNING and CAUTION These serve as reminders that attention is required WARNING Indicates an immediate hazard which could result in an ...

Page 12: ... is Parallel with Steering Column as shown in Figure 1 1 2 ACC position There is no power to vehicle power train however Accessories such as Radio and Lights are operational Key is Vertical as shown in Figure 1 2 3 ON position vehicle is ON and can be driven Key is turned clockwise 45 degrees as shown in Figure 1 3 Copyright 2016 American Custom Golf Cars Inc Page 12 ...

Page 13: ...gure 1 3 Key is shown in ON position WARNING Never turn the Key Switch to the OFF position while the vehicle is in motion This could lead to loss of speed control and loss of control of the vehicle This can cause a serious accident Copyright 2016 American Custom Golf Cars Inc Page 13 ...

Page 14: ...rection pull the shifter backward Your Vehicle has been equipped with a reverse warning beeper so that when the vehicle is in reverse you will hear a loud beep signaling that the vehicle is in reverse 3 NEUTRAL N When the shifter is in the straight up position the vehicle is in Neutral and will not move when the accelerator pedal is depressed Fig 2 Switch lever shown in Reverse position CAUTION Al...

Page 15: ...l speed is reached When you release the accelerator pedal the power to the electric motor is cut OFF and the motor will free wheel causing the vehicle to coast Fig 3 Control Pedals Accelerator Right Brake Center WARNING The vehicle will not stop automatically when the Accelerator Pedal is released You must depress the Brake Pedal in order for the vehicle to come to a stop or to slow down rapidly C...

Page 16: ...r stop the vehicle release the Accelerator Pedal and then depress the brake pedal with your foot until the vehicle has come to a complete stop or the vehicle has slowed to your desired speed Fig 3 Control Pedals Accelerator Right Brake Center Copyright 2016 American Custom Golf Cars Inc Page 16 ...

Page 17: ...red position Fig 4 1 Park Brake Lever Park Brake Fully Set To release the Park Brake Pull the Park Brake Lever slightly upwards while at the same time pushing the release button at the top of the lever with your right thumb this will release the ratcheting mechanism will allow you to push the lever down to fully release the Park Brake Fig 4 2 Park Brake Lever Park Brake Fully Released Copyright 20...

Page 18: ...tary switch OFF is aligned with the the lights are OFF See Figure 5 1 2 PARK When the top portion of the rotary switch PARK LIGHTS ISO symbol is aligned with the the Front Parking Lights and Rear Tail Lights are ON See Figure 5 2 3 ON When the top portion of the rotary switch LIGHTS ISO symbol is aligned with the both the Headlights Taillights and Parking lights are ON See Figure 5 3 Fig 5 1 Light...

Page 19: ... Fig 5 2 Light switch shown in PARK position Fig 5 3 Light switch shown in ON position Copyright 2016 American Custom Golf Cars Inc Page 19 ...

Page 20: ...mbination lever is in the central position the Low Beam is activated See Figure 5 4 2 HIGH When the combination lever is pushed forward the High Beam is activated 3 High Beam Flash When the combination lever is pulled backwards toward the Steering wheel the High Beam is activated The position has automatic spring loaded return and when the lever is released the switch will return to the LOW positi...

Page 21: ...Lights Flash 2 OFF When the Lever is Horizontal the Turn Signal lights are OFF 3 LEFT When the Lever is pushed down Counter Clockwise the Left Lights Flash NOTE The system DOES have a self canceling feature the Lever will return to the horizontal OFF position after completing the intended Turn or Lane Change Fig 6 1 Turn Signal Lever Switch shown in OFF position Copyright 2016 American Custom Golf...

Page 22: ...D Light to the Left of the Display Panel will flash when the Left Turn Signal is activated The GREEN LED Light to the Right of the Display Panel will flash when the Right Turn Signal is activated Copyright 2016 American Custom Golf Cars Inc Page 22 ...

Page 23: ... is a 2 position switch OFF When the Rocker Switch ISO symbol is upward ON When the Rocker Switch ISO symbol is depressed all turn signal lights are activated and flash in unison Fig 7 Hazard switch shown in OFF position Do not use this emergency warning system when the vehicle is in motion Use it when your vehicle is disabled and it is creating a safety hazard for other motorists NOTE With extend...

Page 24: ...The windshield wiper lever can be raised or lowered to access these modes 1 Windshield Wiper Off This is the normal top position of the wiper lever 2 Low Speed Intermittent Push the lever downward to the second detent The wipers will operate at low speed intermittently every few seconds 3 Low Speed Continuous Push the lever downward to the third detent The wipers will operate continuously at low s...

Page 25: ...shield Washer Fluid Reservoir The Windshield Washer Fluid Container is located in the power train compartment of the vehicle open the Hood to gain access to it It is located at the center just ahead of the Brake Fluid Reservoir Windshield Washer Reservoir at the center Copyright 2016 American Custom Golf Cars Inc Page 25 ...

Page 26: ...sed for audible warning is operated by depressing the Horn Button with MOKE logo at the center of the steering wheel Horn Button at the center of the steering wheel Copyright 2016 American Custom Golf Cars Inc Page 26 ...

Page 27: ...e dashboard to the right of the steering column The switch has 3 positions 1 I FAN ON COOL 2 O FAN OFF 3 II FAN ON HOT When you switch the blower fan to either COOL or HOT position you should be able to feel the air flow directed against the windshield Copyright 2016 American Custom Golf Cars Inc Page 27 ...

Page 28: ...rmat shown above as 90 6 mi Odometer TOTAL Distance Traveled in miles in NNNN N format shown above as 231 9 mi Vehicle Speed in MPH and KPH shown on semi elliptical bar graph shown as 0 MPH KPH above Direction Monitors the position of the Direction Control Switch and shows D for Forward Drive N for Neutral as shown above R for Reverse For additional display features please refer to following secti...

Page 29: ...ge cycle is automatically terminated based on internal charge algorithm that is matched to the specific type of Battery which is used in your vehicle The charge algorithm is designed to maximize the battery life and to prevent battery damage by overcharge Initially when the vehicle is FIRST driven after delivery or whenever Traction Battery is serviced the vehicle MUST be driven so that a discharg...

Page 30: ...the water level in all batteries To clear the low water battery symbol push upper arrow button 2 times this will clear the low water level symbol NOTE The vehicle MUST be in neutral N when you first turn the key ON thereafter you can select forward F or reverse R The car will not move unless you start in neutral N To proceed to a 2nd Screen push center arrow button 8 once Copyright 2016 American C...

Page 31: ...perature 2 Motor Volts 3 Motor Amps 4 Motor RPM Rotations Per Minute 5 Motor Torque in Percent These values will change as soon as you start driving the vehicle This will also let you monitor and diagnose the condition of the motor and controller To proceed to a 3rd Screen push center arrow button 8 once Copyright 2016 American Custom Golf Cars Inc Page 31 ...

Page 32: ... Drv Select 2 Hand Brake Foot Brake Inch FWD sw Inch REV sw Note Drive profile 2 Drv Select 2 is only used for testing Purpose to see the Range of motor on the controller Features not used Seat Hand Brake Inch FWD sw Inch REV sw To proceed to a 4th Screen push center arrow button 8 once Copyright 2016 American Custom Golf Cars Inc Page 32 ...

Page 33: ...n of the vehicle from 0 1000 feet and will automatically record the performance of the vehicle It also displays the number of hours the vehicle was driven To proceed to a 4th Screen push center arrow button 8 once Copyright 2016 American Custom Golf Cars Inc Page 33 ...

Page 34: ...of the faults on the screen are fault checks which are created at the time the vehicle is the first programmed Any fault after that might be relevant To check new faults you need to press the upper button twice and the fault will appear 6th Screen Copyright 2016 American Custom Golf Cars Inc Page 34 ...

Page 35: ...will possibly give you a cut back code When the vehicle gets low on power it will automatically cut back this is a safety precaution to protect the motor and controller In many cases the fault is just a warning For example Thermal cut back just means the motor is too hot and will reduce the power to protect the motor Push the center arrow button 8 once this will get you back to main screen Copyrig...

Page 36: ... on the dashboard The Locking Glove Box uses the same key as the Key Switch as they are keyed alike If the keys are lost the lock for the glove box as well as the ignition switch need to be changed Locking Glove Box Copyright 2016 American Custom Golf Cars Inc Page 36 ...

Page 37: ... If the keys are lost the lock for the glove box as well as the ignition switch need to be changed Rear Storage Box with Key inserted in to lock Opening the Rear Storage Box Lid To OPEN the Rear Storage Box inset the Key into the lock and turn the Key clockwise while at the same time pull upwards on the Key to open the cover lid Key inserted in to lock Copyright 2016 American Custom Golf Cars Inc ...

Page 38: ...tent The Rear Storage Box contains following items 1 Charge Cord 2 Tire Lug Wrench 3 Scissor type Jack 4 Jack Handle 5 Emergency Reflex Triangle Rear Storage Box opened Copyright 2016 American Custom Golf Cars Inc Page 38 ...

Page 39: ...and the driver side of the Hood Pull on Top of the Elastic Handle and move away from the body retainer to release the Front Hood Elastic Repeat for the other side of the vehicle Hood Retaining Elastic Locked Driver Side Hood Retaining Elastic Released Driver Side Copyright 2016 American Custom Golf Cars Inc Page 39 ...

Page 40: ... of the Bar to release it from the retaining clip As shown in Figure X 1 Move away from the front grille while rotating the end upwards Then place the top of the Bar into the holding hole provided on the bottom front edge of the Hood or Right when facing the vehicle As shown in Figure X 1 Fig X Hood Prop Bar Secured Fig X Hood Propped Copyright 2016 American Custom Golf Cars Inc Page 40 ...

Page 41: ...e hood is fully closed and with both elastic latches fully engaged WARNING Be sure the hood is fully latched before driving your vehicle If the hood is not fully latched with both elastics it could open when the vehicle is in motion and block your vision Failure to follow this warning could result in serious injury or death Copyright 2016 American Custom Golf Cars Inc Page 41 ...

Page 42: ...et and is only intended for moderately powered accessories such as a cellular phone Lap top computer etc It is not intended to operate high current items such as cigarette lighters The accessory outlet is fused at 15 Amperes 12 V Accessory Outlet WARNING Damage to electrical components may occur from improper use Copyright 2016 American Custom Golf Cars Inc Page 42 ...

Page 43: ...It has 2 positions 1 OFF Red Button is pushed inwards all electrical power is OFF 2 ON Red Button is pulled outwards all electrical power is ON Master Power Switch CAUTION Do not turn the Master Power Switch OFF when vehicle is in motion except in case of emergency Copyright 2016 American Custom Golf Cars Inc Page 43 ...

Page 44: ...lever and rotate it clockwise and move the seat forward or rearward as desired Release the lever once the desired seating position is reached Then using body pressure move forward and rearward on the seat to be sure that the seat locking mechanism has fully latched WARNING Adjusting a seat while driving may be dangerous Moving a seat while driving could result in loss of control which could cause ...

Page 45: ...upward lean back to the desired position and release the lever To return the seatback to its normal upright position lean forward and lift the lever Release the lever once the seatback is in the desired upright position Driver Seat recline lever It is possible to fully recline both Front Seats See Figure below Both Front Seats in Full recline Copyright 2016 American Custom Golf Cars Inc Page 45 ...

Page 46: ... adjusted only before fastening the seat belts and while the vehicle is parked Serious injury or death could result from a poorly adjusted seat belt Do not ride with the seatback reclined so that the shoulder belt is no longer resting against your chest In a collision you could slide under the seat belt and be seriously or even fatally injured Use the full recliner position only when the vehicle i...

Page 47: ...an folded forward 2 The entire seat can be in three steps folded forward to increase cargo space Rear Bench Seat Forward Rearward Adjustment The position of the Rear Seat sitting cushion is fixed and can not be adjusted Rear Seat position is fixed not adjustable Copyright 2016 American Custom Golf Cars Inc Page 47 ...

Page 48: ... fully upright and positioned forward This will allow the rear seat to fold down easily 1 Fold the seatback forward Rear seatback folded 2 Locate the Rear Bench Seat locking wing nut at the middle of the seat cushion ahead of the rear seat belt mounting nut Rear Seat locking wing nut position Copyright 2016 American Custom Golf Cars Inc Page 48 ...

Page 49: ...ly flipped forward 5 Attach the Rear Cargo padding to the bottom of the flipped seat assembly Using the three Velcro fastener pads at the upper edge of the padding The Cargo Padding attached SAFETY TIPS Transporting Passengers NEVER TRANSPORT PASSENGERS IN THE CARGO AREA Copyright 2016 American Custom Golf Cars Inc Page 49 ...

Page 50: ...earing your safety belt incorrectly could increase your risk for injury in a collision You could suffer internal injuries or even slide out of part of the belt Use the instructions in this manual to insure you and your passengers are wearing the safety belts properly Two people should never be belted into a single safety belt People belted together can crash into one another in an accident causing...

Page 51: ...e able to unbuckle your safety belt quickly WARNING A frayed or torn belt could rip apart in a collision and leave you with no protection Inspect the belt system periodically checking for cuts frays or loose parts Damaged parts must be replaced immediately Do not modify or disassemble the system Seat belt assemblies must be replaced after a collision if they have been damaged bent buckle torn webb...

Page 52: ... there is a collision SEAT BELT EXTENDER If a seat belt is too short even when fully extended your dealer can provide you with a seat belt extender This extender should be used only if the existing belt is not long enough When it is not required remove the extender and store it WARNING Using a seat belt extender when not needed can increase the risk of injury in a collision Only use when the seat ...

Page 53: ...There are different size and types of restraints for children from newborn size to the child almost large enough for an adult safety belt Always check the child seat owner s manual to ensure you have the correct seat for your child Use the restraint that is correct for your child WARNING In a collision an unrestrained child even a tiny baby can become a missle inside the vehicle The force required...

Page 54: ...nstallation can lead to failure of an infant or child restraint It could become loose in a collision The child could be badly injured or killed Follow the restraint manufacturer s directions exactly when installing an infant or child restraint Other children and child restraints Children who weigh more than 20 lbs 9 kg and who are older than one year can ride forward facing in the vehicle Forward ...

Page 55: ...int must be appropriate for your child s weight and height Check the label on the restraint for weight and height limits Carefully follow the instructions that come with the restraint If you install the restraint improperly it may not work when you need it All passenger seat belts are equipped with cinching latch plates Seat belts are designed to keep the lap portion tight around the child restrai...

Page 56: ...Transporting Pets Pets should be restrained in a pet harness or in a pet carrier that is secured by seat belt Copyright 2016 American Custom Golf Cars Inc Page 56 ...

Page 57: ... cause damage to the vehicle and will void warranty WARNING Any modifications or alterations to this vehicle could seriously affect its road worthiness and safety and may lead to an accident resulting in serious injury or death Copyright 2016 American Custom Golf Cars Inc Page 57 ...

Page 58: ...ion pressures can cause uneven wear patterns to develop across the tire tread These abnormal wear patterns will reduce tread life resulting in premature replacement Under inflation increases tire rolling resistance resulting in lower vehicle range 3 Ride Comfort and Vehicle Stability Proper tire inflation contributes to a comfortable ride Over inflation produces a jarring and uncomfortable ride Bo...

Page 59: ...ivalent replacement tires may adversely affect the safety handling and ride of your vehicle We recommend that you contact your dealer or ACG Customer Service regarding any questions you may have on tire specifications or capability WARNING Do not use a tire size other than that specified on your vehicle s tire label Improperly sized tires can cause vehicle components to wear out prematurely and ma...

Page 60: ...s can cause unpredictable handling and stress to steering and suspension components You could lose control and have an accident resulting in serious injury or death Use only the tire and wheel sizes with load ratings approved for your vehicle NOTE The vehicle s tire information can be found on the Tire Information Label Reproduced below The label location on the vehicle is inside the vehicle on Dr...

Page 61: ...mall floor style jack or low profile scissors jack only Jack the vehicle only from the side of the vehicle on the main frame rail at the points indicated by where the tub or floor panel support and the main frame rail are welded See picture below Correct Jacking Points Do not use the Front Transmission or Electric Motor indicated by as lifting point it can damage the vehicle Correct and Incorrect ...

Page 62: ... jack Never start or run the motor when the vehicle is on a jack If you need to get under the vehicle make sure the vehicle is first located on a flat solid surface and is supported securely by automotive jack stands or take the vehicle to a service center where a technician can put it on a properly adjusted hoist Copyright 2016 American Custom Golf Cars Inc Page 62 ...

Page 63: ...ng the fluid level The maximum fluid level should be at about one inch 25 millimeters below the reservoir top If it is substantially lower fill it with DOT 4 Brake Fluid If the Brake Fluid needs to be refilled more frequently than every other month then check the entire Brake System for any leakage and see your dealer for service or call immediately ACG Customer Service at 909 597 2885 CAUTION Bra...

Page 64: ... Inc distributor dealer or a fully trained technician General All parts should be in place and properly installed Be sure that any additional attachments are securely mounted prior to the operation of your vehicle Tires Check for proper tire pressure on your new MOKE NEV Visually inspect the tires for wear damage and proper inflation on a daily basis NOTE The vehicle s tire pressure information ca...

Page 65: ... must be maintained so that the brake pedal cannot reach the floor when depressed The hydraulic disk brake actuator should be greased monthly to ensure that it is clean and that it can slide smoothly so that the brakes will operate smoothly without binding up Park Brake When in use the park brake should lock the wheels and hold the vehicle stationary Steering The vehicle should not have any play i...

Page 66: ...mselves with provided Seat Belts before allowing them to ride in the vehicle 6 When using the vehicle at night or in low light situations make sure that the Light Switch is in the ON position as this ensures that the headlights and tail lights are on to increase visibility and safety 7 Be sure that the vehicle is at a complete stop before shifting the Forward Neutral Reverse Switch Failure to do s...

Page 67: ...losing control of or overturning the vehicle 16 Obey all the rules governing Low Speed Vehicles LSV 17 The vehicle should not be driven on roadways where it is prohibited by local laws 18 Do not drive vehicle while under the influence of alcohol drugs or medications prescription or otherwise as they may affect your ability to drive 19 Drive slowly through turns to avoid overturning the vehicle 20 ...

Page 68: ...either the accelerator or brake pedal is depressed Stopping or slowing the Vehicle 1 Release Accelerator Pedal and depress the Brake Pedal The vehicle will begin to come to a stop WARNING Driving through water may affect the brakes When stopped on a hill use the brake pedal to hold your position Do not use accelerator pedal Parking and Leaving the Vehicle 1 After vehicle comes to a complete stop f...

Page 69: ...ater Before rinsing the batteries make sure the caps to the batteries are tight so that the cleaning solution does not enter the battery Please be sure to dispose of any waste water properly 2 The fluid level in the batteries should be checked on a weekly basis If fluid needs to be added it should only be done after the batteries have been charged unless the top of the plates are visible prior to ...

Page 70: ...routine when the batteries are first received Inspection Guidelines 1 Examine the outside appearance of the battery Look for cracks in the container The top of the battery posts and connections should be clean free of dirt fluids and corrosion If batteries are dirty refer to the Cleaning section for the proper cleaning procedure Repair or replace any damaged batteries 2 Any fluids on or around the...

Page 71: ...ification see below Make certain there is good contact with the terminals Proper Torque Values for Connection Hardware Flooded Side 70 90 in lbs Wing nut 95 105 in lbs LPT 95 105 in lbs Stud 120 180 in lbs LT 100 120 in lbs VRLA Button 90 to 100 in lbs LT 100 120 in lbs WARNING Do not over tighten terminals Doing so can result in post breakage post meltdown or fire Copyright 2016 American Custom G...

Page 72: ...lution or other foreign matter to get inside the battery 3 Rinse with water and dry with a clean cloth 4 Clean battery terminals and the inside of cable clamps using a post and clamp cleaner Clean terminals will have a bright metallic shine 5 Reconnect the clamps to the terminals and thinly coat them with petroleum jelly Vaseline to prevent corrosion 6 Keep the area around batteries clean and dry ...

Page 73: ...ter level at a different state of charge Depending on the local climate charging methods application etc ACG recommends that batteries be checked once a month until you get a feel for how thirsty your batteries are Important things to remember 1 Do not let the plates get exposed to air This will damage corrode the plates 2 Do not fill the water level in the filling well to the cap This most likely...

Page 74: ...efer to the Charging Batteries section on page 43 5 Once charging is completed open the vent caps and look inside the fill wells 6 Add water until the electrolyte level is 1 8 below the bottom of the fill well 7 A piece of rubber can be used safely as a dipstick to help determine this level 8 Clean replace and tighten all vent caps WARNING Never add acid to a battery CAUTION If necessary only add ...

Page 75: ...er and under charging will be avoided NOTE The first time your batteries are charged the approximate time of charge will be 21 25 hours The Charger features a microprocessor controller that reads the battery banks so that it knows what the optimum capacities of each battery are After the first charge the average charging time is 7 8 hours 3 Batteries should be charged even if they have only been u...

Page 76: ...ssential when replacing the cables on the batteries that the positive cable is attached to the positive post and the negative cable is attached to the negative post Battery posts are identified on the battery case as positive and negative Cable clamps should be tight on the terminal posts and free of corrosion Battery Disposal Lead acid batteries are recyclable Return whole scrap batteries to dist...

Page 77: ... large quantities of water Battery gas is flammable and explosive Keep flame or sparks away from the battery or any other booster source Do not allow battery cable clamps to touch each other Battery posts terminals and related accessories contain lead and lead compounds Wash your hands after handling CAUTION Battery acid from cleaning batteries can damage vehicle driveway or garage floor WARNING T...

Page 78: ...n the Key Switch counter clockwise to OFF position vertical b Remove the key If the key is left in the ON position it may damage the charger or the vehicle 2 Fully engage parking brake Your vehicle is equipped with an on board UL listed charger When charging your vehicle please be sure to use a proper grounded cord to provide power to the charger see Table T Page TTfor details Please refer to the ...

Page 79: ...as three positions 1 OFF position OFF There is no power to vehicle Key is Parallel to the Steering Column as shown above 2 ACC position vehicle is OFF and can not be driven but Lights and Radio are operational Key is turned clockwise to Vertical position 3 ON position vehicle is ON and can be driven Key is turned clockwise 45 degrees WARNING The Vehicle Power must be turned OFF before and during t...

Page 80: ... Lever The Direction Control Switch Lever is a 3 position switch that is located on the floor board of the vehicle in the center There are three 3 distinct positions Forward D Neutral N Reverse R and so indicated on the switch lever shift ball handle Switch the Direction Control Switch Lever to the central Neutral position N Direction Switch shown in Neutral position Copyright 2016 American Custom...

Page 81: ...h and proper AWG See Table T on Page XX for proper AWG wire size 5 Plug the other end of the AC Extension Cord into 120V AC 3 conductor Grounded 120V AC household socket that is fused at a minimum of 15 Amp 20 Amp circuit is preferable if available 6 AVOID connecting any other device or appliance into the same 15A 20A circuit or the circuit may become overloaded which will result in tripping of th...

Page 82: ...ension cable selection Extension Cable Length Minimum AWG rating Wire Size 100 Feet 10 AWG 50 Feet 12 AWG 25 Feet 14 AWG 12 Feet 14 AWG 6 Feet 16 AWG 3 Feet 16 AWG Copyright 2016 American Custom Golf Cars Inc Page 82 ...

Page 83: ... side of the Hood Pull on Top of the Elastic Handle and move away from the body retainer to release the Front Hood Elastic Repeat for the other side of the vehicle Fig X 1 Hood Retaining Elastic Locked Driver Side Fig X 2 Hood Retaining Elastic Released Driver Side Lift the Front Hood Lid and secure it by the prop bar Copyright 2016 American Custom Golf Cars Inc Page 83 ...

Page 84: ...LASHING OK Charging at reduced rate Charger ON Start of Charge NOTE If the Traction Battery is fully depleted the 72 V SYSTEM CHARGER will remain in the Minimum Charge rate mode Yellow LED I Lighted for several minutes if the Traction Battery is not fully depleted the Charger will automatically switch to the Maximum Charge Rate Mode Yellow LED IIIIII lighted in just few seconds Charger ON Max rate...

Page 85: ...th SIX bars IIIIII indicates Maximum Rate of Charge Charger power input of about 10 to 11 Amperes 120 V AC The Yellow LED with ONE bar I indicates Minimum Rate of Charge Charger power input of about 1 to 2 Amperes 120 V AC If the charge rate is reduced due to high internal charger temperature the appropriate Ammeter LED will be Flashing When any of the Ammeter Yellow LEDs Flashes the Total Chargin...

Page 86: ...rate of Charge 80 state of Charge When Absorption charge phase is completed and the charger now enters the Finish charge phase Green LED indicating End of Charge charge will be Flashing When the 100 state of Charge is reached the Green LED indicating End of Charge charge will be lighted continuously Charger ON Stand by End of Charge Copyright 2016 American Custom Golf Cars Inc Page 86 ...

Page 87: ... TRACTION Batteries a verify that the charger ON telltale LED on the Charger is lighted Condition YELLOW ON b verify that end of the charge telltale LED on the Charger is lighted Condition GREEN FULLY CHARGED Extension Cord Unplug the 120V AC extension power cord from vehicle charging inlet socket Extension Cord Unplug the extension power cord from the household power socket and stove it properly ...

Page 88: ...st use of vehicle 2 Check battery terminals for tight connections 3 Visually inspect the tires for wear damage and proper inflation 4 Check for proper operation of parking brake 5 Check seat belts for proper operation Copyright 2016 American Custom Golf Cars Inc Page 88 ...

Page 89: ...heck battery terminals for tight connections 3 Check tires for correct air pressure and wear 4 Check for proper operation of parking brake 5 Check brake fluid reservoir for proper brake fluid level 6 Check brake lines for leaks 7 Grease the hydraulic disk brake actuator and check for proper operation of service brake 8 Check all wheel bearings for looseness or free play Copyright 2016 American Cus...

Page 90: ...n damp cloth will also remove dirt Substances such as tar asphalt and other soils will stain if not removed quickly Use a clean cloth and solvent type vinyl cleaner and then wash the area thoroughly with a damp cloth and mild liquid detergent Finish by rinsing with cool water Dry with a soft clean chamois or towel to avoid surface scratches or water spotting Cleaning the Interior Use mild liquid d...

Page 91: ...he Elements Covering your vehicle is optional however prolonged exposure to UV light may deteriorate the exterior and interior finish It is recommended to protect the vehicle whenever possible and preferably to store it indoors during extended non use periods ACG Custom Vehicle Cover is available at ACG dealerships Copyright 2016 American Custom Golf Cars Inc Page 91 ...

Page 92: ...or less 3 Secure any items that could be affected by airflow through the vehicle 4 Do not secure across any plastic body or floor panel component of the vehicle Use Tie Down points on the frame identified with an X as shown on page 40 NOTE ACG is not responsible for damage incurred or lost items due to vehicle towing CAUTION TOWING THE VEHICLE IS NOT RECOMMENDED This vehicle is not designed for do...

Page 93: ...s or the ability to control the vehicle Never put floor mats or other floor coverings on top of already installed floor mats Additional floor mats and other coverings will reduce the size of the pedal area and interfere with the pedals Check mounting of mats on a regular basis Always properly reinstall and secure floor mats that have been removed for cleaning Always make sure that objects cannot f...

Page 94: ...s Association website at http www rma org or http www betiresmart org BE TIRE SMART PLAY YOUR PART BROCHURE Download File Pub BTS 01 This 3 panel brochure details how consumers can maintain their tires It reviews all of the key elements of tire maintenance Pressure Alignment Rotation and Tread 3 panel brochure is available for Internet Download at http www rma org product be tire smart tire safety...

Page 95: ... Cars Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or American Custom Golf Cars Inc To contact NHTSA You may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424...

Page 96: ...e P155 65 R13 Rear Tire Size P155 65 R13 Spare Tire Size P155 65 R13 Front Brakes Hydraulic Disk Rear Brakes Hydraulic Drum Park Brake Mechanical Drum Type Rear Only Drive Motor Direct Drive 48 Volts AC 3 phase Induction 12 5 hp Transaxle Double Reduction high speed gears Electrical System 72 volts DC Batteries Six 6 12V each in series 72V DC Speed Controller SEVCON 450 Amp Reduced speed reverse S...

Page 97: ...merican Custom Golf Cars Inc ACG 15740 El Prado Rd Chino CA 91710 USA 909 597 2885 909 597 7183 fax www acgcars us Copyright 2016 American Custom Golf Cars Inc ACG logo and MOKE Are registered trademarks of American Custom Golf Cars Inc ...

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