Absolute Ozone NANO Page 18 Operator'S Manual Download | Manualshive

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18

SECTION 4 MAINTENANCE AND SERVICE

• Symptom (Warning Message): INCORRECT REMOTE CONTROL

VOLTAGE

Please make sure the voltage you have supplied to the remote control

(4-20 MA signal) is not higher than 10V.

• Symptom (Warning Message): OZONE CELL CONTAMINATION

The ozone sensor detected ozone cell contamination by water or pos-

sibly some other conductive liquids. please switch the ozone generator

off, locate and eliminate the source of the contamination. while having

power off. run oxygen through the ozone cell for several days to dry

the liquid and/or other contaminants out and then try to restart the

ozone generator.

• Symptom (Warning Message): SYSTEM COMMUNICATION PROB-

LEM

If after several attempts does not restart, please contact us technical

support

• Symptom (Warning Message): OZONE SENSOR PROBLEM

If after several attempts does not restart, please contact us technical

support

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Summary of Contents for NANO

Page 1: ... NANO NANO OZONE GENERATOR OZONE GENERATOR Operator s Manual CONTACT Address 10712 181 ST NW Edmonton Alberta Canada T5S1K8 Phone Email Ph 780 486 3761 Toll Free 1 800 488 8565 E office absoluteozone com ...

Page 2: ...ntrol Panel Overview 3B System Start Up 3C System Shut Down 3D Standard Operating Procedures Section 4 Maintenance and Service 4A Preventative Maintenance 4B Troubleshooting Section 5 Ozone Overview and Safety Procedures 5A Ozone Use and Technology Overview 5A i Relative Strength of Ozone 5A ii Micro Flocculation and Oxidation 5B General Safety Information 5B i Ozone Properties 5B ii Ozone Uses 4 ...

Page 3: ...cedure 5D iv Respiration Protection 5D v Education and Training 5E System Operations and Maintenance 5E i Safety Precautions and Equipment 5E ii Maintenance Requirements 5F Monitoring Equipment and location 5G First Aid Procedures 5G i General Information 5G ii Inhalation 5G iii Eye Contact 5G iv Precautions 5G v Emergency Information Form Section 6 Ozone Limited Warranty Section 7 Dimensions 22 2...

Page 4: ...Operate the NANO with safe access to electrical power Connect to a GFCI type receptacle Follow all applicable electrical codes Do not bury chord WARNING To reduce the risk of electrical shock please ensure to replace the damaged electrical chord immediately ELECTRICAL SHOCK HAZARD Turn OFF all the power switches and disconnect the power chord from the power source receptacle before performing any ...

Page 5: ...etc Industrial Processes Chemical Production and Laboratories Elec tronic Production Mining Aquatic Life Support Systems for Marine Mammals Fish Hatcher ies Large Aquarium Food Processing Food Processing Facilities Disinfection Food Preservation Soil Remediation Ground Water Remediation Wineries Facilities Disinfection Barrel Disinfection Cooling Towers Water Treatment Technological Processes Wate...

Page 6: ...n 1C Accessories The NANO could be used with several accessories and safety devices to ensure a long service life of the ozone generator 1C i Ozone Generation Air Compressor The air compressor pumps ambient pressurized air into the oxygen generator concentrator Oxygen Generator Concentrator separates Oxygen from Nitrogen and supplies it directly into the ozone generating cell inside the ozone gene...

Page 7: ...e dirt moisture nitrogen and other trace gases producing oxygen at greater than 90 purity and less than 60C dew point The air compressor pumps ambient air into the oxygen generator input and then the oxygen generator outputs oxygen O2 feed gas into the ozone generator cell and enables the ozone generator to produce ozone effectively at up to 14 by weight ozone concentration In our experience oxyge...

Page 8: ... for optimal performance ALD 2000 Flood Prevention Device We recommend installing an ALD 2000 with every ozone system treating water to prevent water freom backing up into the ozone generator and damaging it Non return check valves do not provide 100 water flooding protection to the ozone generator WE DO NOT RECOMMEND installing the ozone generator WITHOUT the ALD 2000 device when treating liquids...

Page 9: ...um of 90 of the ozone gas into the water flow continuously Ozone De gas Chamber and Off Gas Device Ozone en riched wa ter from the ozone injector flows into the de gas chamber where the counter current design forces any undissolved ozone gas through the float valve protected top vent to the ozone destructor Ozone Destructor Undissolved ozone gas passes through the heated catalytic ozone destructor...

Page 10: ...F protected from weather elements Ambient working temperature from 10C to 30C 2B Electrical Main Power Supply Circuit The NANO is supplied with a 3 5 feet power cord Connect the power cord to a standard grounded 15 Amp 10 Amp International power source according to a local electrical code only 2C Plumbing When injecting Ozone into the water all measures should be taken to protect the Generator Cel...

Page 11: ...e installation of a buffer tank with an appropriate hi low pressure switch It is VERY IM PORTANT to protect the Generator from any possible contamination from the Oxygen Concentrator or water injection device by installing an oxygen monitor and filter upstream from the Generator and an automatic water drain device in combination with a check valve The concentration of feed oxygen should not be bel...

Page 12: ...en for the gen erator to be On and closed to stop the Ozone production That switch has to be connected to dry contacts only not connected to the ground on any kind or to any voltage source AC or DC Remote Ozone Generator status indicator a During Normal Ozone generator operation pin 5 is normally open pin 6 commons pin 7 is normally closed b If Remote Control Switch is off or safety shutoff is act...

Page 13: ...roller protects the generator from connecting to an incorrect power source Incorrect wiring or voltage applied to the remote control terminals Incorrect operating pressure Ozone cell contamination by water or similar Overheating or failure of the cooling system etc In addition all Absolute Ozone ozone generators have Status indicator that has No Nc contacts that will change the status every time t...

Page 14: ...ll voltage V Current Amp going to the ozone cell Gas pressure inside the ozone cell Temperature inside the ozone cell The LCD screen will allow by touch to switch the generator on and off and to adjust the desired power by moving the slider on the screen with your finger In a case when incorrect operating parameters are applied to an ozone generator the unit is switched off by the control system a...

Page 15: ... Stack 2 Make sure all connections to the generator power and gas are made according to local codes and regulations 3 Purge the generator with 90 or higher concentration oxygen and assure a free flow of oxygen through the system and removal of con taminants Conduct system leak test applying working pressure 10 using oxygen only Adjust gas pressure across the cell according to specifications using ...

Page 16: ...purity and less than 60 C dew point Check sieve conditions and replace it as often as recom mended by the manufacturer Install an oxygen filter and oxygen dryer between the oxygen con centrator and the Ozone Generator check the condition and replace a cartridge to protect Ozone Generator from sieve particles in case of oxygen generator failure and moisture Make sure to maintain working pressure ac...

Page 17: ...turer 2 Remove and replace or clean filter cartridges and other devices if installed and required 3 Perform general cleaning of cabinet exterior after disconnecting the equipment from the electrical source 4 Using clean dry compressed air blow out the interior of the cab inet taking special care around electronic components and wir ing 4B Troubleshooting Knowledge of electrical applications is req...

Page 18: ...r conductive liquids please switch the ozone generator off locate and eliminate the source of the contamination while having power off run oxygen through the ozone cell for several days to dry the liquid and or other contaminants out and then try to restart the ozone generator Symptom Warning Message SYSTEM COMMUNICATION PROB LEM If after several attempts does not restart please contact us technic...

Page 19: ... to specified pressure and that will rectify this problem and warning message Symptom Warning Message OZONE CELL TEMPERATURE TOO HIGH Make sure that the ambient temperature in the installation room is be low 25 c check that there is good unrestricted cooling airflow through the ozone generator not obstructed on either side of cooling grills please make sure that the cooling fan is working properly...

Page 20: ...rine 2 25 Hydroxyl Radical 2 05 Ozone 1 52 Hydrogen Peroxide 1 30 Hypochlorite 1 10 Chlorine 1 00 Chlorine Dioxide 0 93 Bromine 0 57 5A ii Micro Flocculation and Oxidation Ozone oxidizes the following metals known as micro flocculation enabling their removal via filtration Iron Copper Manganese Zinc Arsenic Ozone neutralizes nuisance compounds most commonly hydrogen sulfide ...

Page 21: ...e non carcinogenic Hazardous polymerization can occur in some rear materials Spontaneously decomposes to oxygen gas SECTION 5 OVERVIEW AND SAFETY PROCEDURES 5B ii General Safety Informatio Ozone Uses Air and water disinfection Surface sanitation Water treatment plants Bottled water irrigation community water supplies swimming pools spas etc Aquariums life support Agricultural wash water Wastewater...

Page 22: ...ely Dangerous to Life or Health IDLH SECTION 5 OVERVIEW AND SAFETY PROCEDURES 5C ii Health Hazards Effect in Humans Gaseous ozone acts as a primary irritant affecting mainly the eyes up per respiratory tract and lungs Inhalation produces various degrees of respiratory effects from irritation to pulmonary edema fluid in the lungs Short exposure to 1 2 ppm concentrations causes headache as well as i...

Page 23: ...e electrical cord To reduce the risk of electrical shock replace the damaged cord immediately SECTION 5 OVERVIEW AND SAFETY PROCEDURES 5C iv Fire Hazards Ozone is nonflammable Decomposition of ozone into oxygen gas O2 can increase the strength of fire Ozone is unstable at room tem perature and spontaneously decomposes to oxygen gas Avoid igni tion sources such as heat sparks and open flame Keep aw...

Page 24: ...ozone into the outside atmo sphere Federal state and local regulations must be followed 5D iii Emergency Procedure Due to the short life of ozone evacuation and ventilation are all that is generally required in the event of a high ambient ozone alarm All ozone generating and delivery equipment should be shut down man ually or automatically by alarm and a high speed fan activated to dilute and disp...

Page 25: ...ilities with regard to not only specific work procedures but also the need to report all hazards accidents or incidents and injuries Management and em ployees shall review all routine work and emergency procedures joint ly at least once annually SECTION 5 OVERVIEW AND SAFETY PROCEDURES OZONE CONCENTRATION PPM EFFECT 0 01 0 10 Range of Odor Threshold Headaches irritation to respiratory tract severe...

Page 26: ...rm system shall be tested and serviced according to the manufacturer s instruc tions The planned maintenance of all safety equipment is essential to worker safety SECTION 5 OVERVIEW AND SAFETY PROCEDURES 5E ii Maintenance Requirements lation It is the joint responsibility of the manufacturer supplier and install er of the Ozone generating and handling equipment to determine whether or not the syst...

Page 27: ...ly 5G ii Inhalation 1 Assess worker s breathing 2 All unconscious workers must be placed in the drainage position on their sides so that fluids can drain from the airways once breathing has been restored 3 Check pulse 4 If breathing has ceased start artificial respiration rescue breathing is the most effective method until breathing has been restored 5 Send for medical assistance immediately 6 If ...

Page 28: ...r physician before working in an area in which they may be exposed to ozone Significant alterations in cardiopulmonary functions have been documented when such workers have been ex posed to low concentrations of ozone 5G v Emergency Information Form An emergency information form see below should be filled out beore operating the Ozone Generator ...

Page 29: ... components Absolute Ozone will assist with warranty claims for such components pur chased through Absolute Ozone limited to the extent of the manufacturer s standard warranty ANY REPAIR OR REPLACEMENT WILL BE WARRANTED ONLY FOR THE BALANCE OF THE ORIGINAL FIVE 5 YEAR WARRANTY PERI OD THIS LIMITED WARRANTY DOES NOT INCLUDE ANY OF THE FOLLOW ING a Any labor charges for troubleshooting removal or in...

Page 30: ...ERVICE BY ABSOLUTE OZONE TO OBTAIN WARRANTY SERVICE Please provide the following information 1 Project contact name mailing address and telephone 2 Installer Mechanical Contractor 3 Serial and date of purchase 4 The date of failure 5 A description of the failure 6 All shipping documents should clearly state Warranty Repair and indicated the RMA number Absolute Ozone is not responsible for double t...

Page 31: ...lute Ozone generators do not require any service repairs or maintenance ﬁrst 20 years of use when installed and used cor rectly CALL US TODAY AND LET S DISCUSS YOUR UPCOMING OR CURRENT PROJECT Phone 780 486 3761 Toll Free US Canda 1 877 486 3761 Email Office AbsoluteOzone com Location 10712 181 ST NW Edmonton Alberta Canada T5S1K8 Website www AbsoluteOzone com GET IN TOUCH 5 12 7 cm 15 5 39 37 cm ...

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