ABSCO SHEDS CPDW33-41 Assembly & Instruction Manual Download

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ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION MANUAL

CARPORT MODEL: CPDW33-41

10-05-2018

FOOTINGS:

FOOTING DIMENSIONS:

200mm x 200mm

EDGE THICKENING

AROUND PERIMETER

(ALL FOUR SIDES)

WHERE NO CONCRETE SLAB IS PROPOSED,

CONCRETE FOOTINGS WITH DIMENSIONS
SHOWN ON THIS PAGE MAY BE USED.

W33 - 650 SQUARE x 550 DEEP

CONCRETE SLAB:

(SLAB SIZE 5500 x 5500 -
REFER TO ENGINEER'S
DRAWINGS ATTACHED)

200

100

50mm COMPRESSED
BEDDING SAND

WATERPROOF

MEMBRAIN

F72 MESH WITH
30mm TOP COVER

200

65mm SQUARE

RHS COLUMNS

WIND LOADINGS

OF: W33/41

DOUBLE CARPORT-

SKILLION ROOF

5350

1080

3340

1080

DIAGONAL = 7778

3210 BETWEEN

COLUMNS

COLUMN

POSITIONS

5220 BETWEEN COLS.

W41 - 800 SQUARE x 600 DEEP

Absco Industries

Skillion Carport Model: CPDW33-41

PAGE 01

Summary of Contents for CPDW33-41

Page 1: ... MAY BE USED W33 650 SQUARE x 550 DEEP CONCRETE SLAB SLAB SIZE 5500 x 5500 REFER TO ENGINEER S DRAWINGS ATTACHED 200 100 50mm COMPRESSED BEDDING SAND WATERPROOF MEMBRAIN F72 MESH WITH 30mm TOP COVER 200 65mm SQUARE RHS COLUMNS WIND LOADINGS OF W33 41 DOUBLE CARPORT SKILLION ROOF 75 5350 75 1080 3340 1080 DIAGONAL 7778 3210 BETWEEN COLUMNS COLUMN POSITIONS 5220 BETWEEN COLS W41 800 SQUARE x 600 DEE...

Page 2: ...ay be easier to drill a small pilot hole first Measure and check off all components using the parts lists on the following pages prior to commencement To prevent damage in transit some components may be packed inside others almost hidden Carefully examine inside each component to ensure that you have located every item If a discrepancy is found contact Absco industries immediately Some parts may h...

Page 3: ...L SHEET L 2820 SHEET 2 RHS 65 x 65 STEEL COLUMN L 2200 BEND COLUMN TOP BRACKETS CTBLH CTBRH BEND EACH COLUMN TOP BRACKET ALONG THE SLOTTED CENTRE LINE SIMPLY BY HOLDING THE BRACKETS AT POINTS A B AS SHOWN APPLY SUFFICIENT PRESSURE TO FORM A 90 DEGREE ANGLE ALONG THE BEND LINE ENSURE THAT THE EXISTING PRE FOLDED EDGES ALWAYS FACE INWARDS THE END RESULT WILL GIVE YOU TWO LEFT HAND AND TWO RIGHT HAND...

Page 4: ...CTOR 50mm JOINER PLATE L 100mm BACKING SUPPORT PLATE FOR JA 3 8 CBB 75 x 75 ANGLE COLUMN BASE BRACKET L 65mm CONNECT COLUMNS TO CONCRETE 16 RB 25mm WIDE FLAT STRIPS L 270mm FOLD FOR LATER USE AS ROOF BRACKETS DS 25mm WIDE FLAT STRIPS L 270mm FOLD FOR LATER USE AS DOWNPIPE STRAPS 2 DP 1 50mm PVC DOWNPIPE L 1880mm 1 DP 2 50mm PVC DOWNPIPE L 900mm 1 DP 3 50mm PVC DOWNPIPE 2 DP 4 50mm PVC DOWNPIPE 1 D...

Page 5: ...CCESSORIES CONT 8 280 240 280 10mm DYNABOLTS 10mm x 16mm WAFER HEAD SELF DRILLING TEK SCREWS NEOPREHNE WASHERS 10mm x 80mm BOLTS NUTS 16 10mm x 20mm BOLTS NUTS 124 WASHERS ASSEMBLY INSTRUCTIONS 1 80 POP RIVETS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW33 41 10 05 2018 Absco Industries Skillion Carport Model CPDW33 41 PAGE 05 ...

Page 6: ...TH PART NUMBERS BUT CAN BE IDENTIFIED BY THEIR SIZE AND DESCRIPTION AS NOTED THROUGHOUT THIS INSTRUCTION F R O N T RHS 2250 LONG RHS 2200 LONG CTBLH CTBRH EBRH EBLH EBRH EBLH EBRH EBLH EBLH EBRH E P S B C B S P A R B C B C B CTBRH CTBLH C B C B 2 X 2 6 1 0 2 X 2 6 7 5 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW33 41 10 05 2018 Absco Industries Skillion Carport Model CPDW33 41 P...

Page 7: ...HE SPLICE PLATES USING M10 x 20 BOLTS NUTS AND WASHERS AS SHOWN EBRH CB 2610 CB 2675 CB 2675 CB 2610 EBLH EBLH CB 2610 CB 2675 CB 2675 CB 2610 EBRH EBRH EBLH EBLH EBRH FRONT OF CARPORT ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW33 41 10 05 2018 Absco Industries Skillion Carport Model CPDW33 41 PAGE 07 ...

Page 8: ... THE EDGE BEAMS SEAL ALL JOINTS WITH SILICONE THE EXTERNAL DIMENSIONS OF THIS FRAME SHOULD MATCH THE CONCRETE SLAB SIZE OF 5500 x 5500 WITH A DIAGONAL MEASUREMENT OF 7778 AS SHOWN ON THE FRONT PAGE OF THIS INSTRUCTION ALSO FASTEN THE BOTTOM OVERLAP SECTIONS OF THE EDGE BEAMS WITH THREE TEK SCREWS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW33 41 10 05 2018 Absco Industries Skill...

Page 9: ...MNS WILL REMAIN VERTICAL WHEN THE STRUCTURE IS RAISED EACH COLUMN TOP BRACKET MUST BE OFFSET BY 6mm AS SHOWN BELOW YOU CAN SEE BELOW HOW THE END RESULT WILL KEEP THE COLUMNS VERTICAL BUT TILT THE ROOF FLUSH WITH INSIDE FLANGE AT THIS POINT FLUSH WITH INSIDE FLANGE AT THIS POINT 1080 3340 1080 MARK THE HOLE POSITIONS FOR THE FOUR HOLES TO BE DRILLED IN THE BEAMS AT EACH LOCATION AND DRILL 10mm HOLE...

Page 10: ... 80mm LONG BOLTS SUPPLIED 4 PER COLUMN M10 x 20mm BOLTS ARE USED AT ALL OTHER LOCATIONS USING THE COLUMN BASE BRACKETS AS TEMPLATES DRILL FOUR 10mm HOLES IN EACH COLUMN JOIN TWO COLUMN BASE BRACKETS TO EACH COLUMN WITH FOUR M10 x 20mm BOLTS NUTS AND WASHERS FIT EACH DOUBLE CROSS BEAM TO THE COLUMN TOP BRACKETS WITH FOUR M10 x 20mm BOLTS NUTS AND WASHERS THE COLUMN TOP BRACKET SHOULD FIT BETWEEN TH...

Page 11: ...OLTS SECURE THE CROSS BEAMS TO THE EDGE BEAMS AS SHOWN BELOW WITH TWO M10 BOLTS NUTS AND WASHERS AT EACH END USING THE JA 3 JOINER ANGLE AS A TEMPLATE DRILL TWO 10mm HOLES IN EACH END OF THE CROSS BEAM SECURE TWO JA 3 JOINER ANGLES TO EACH END OF THE CROSS BEAM WITH TWO M10 x 20mm BOLTS NUTS AND WASHERS THE JOINER ANGLES SHOULD BE FLUSH WITH THE TOP OF THE CROSS BEAM TO ACHIEVE A LEVEL SURFACE TO ...

Page 12: ...N FINGER TIGHT TO ALLOW THE SECTIONS TO MOVE DURING LIFTING WITH ONE PERSON HOLDING EACH COLUMN BEGIN TO LIFT THE ROOF STRUCTURE CONTINUE LIFTING THE ROOF STRUCTURE UNTIL A SECOND BOLT CAN BE FASTENED TO THE COLUMN TOP BRACKET AND EDGE BEAM SECURE AND TIGHTEN ALL FOUR M10 x 20mm BOLTS NUTS AND WASHERS AT EACH END OF THE CROSS BEAM ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW33 4...

Page 13: ...BASE BRACKETS TO THE COLUMNS ARE VERY TIGHT TO REDUCE THE AMOUNT OF SWAY IN THE STRUCTURE TO THE DIMENSIONS SHOWN ON THE FRONT PAGE OF THIS INSTRUCTION SECURE THE FRAME TO THE CONCRETE SLAB WITH THE M12 DYNABOLTS PROVIDED YOU WILL REQUIRE AN M12 MASONRY DRILL BIT TO DRILL INTO THE CONCRETE EQUALLY SPACE THE EIGHT ANGLE ROOF BRACES ARB AS SHOWN AND SECURE TO THE UNDERSIDE OF THE CROSSBEAMS WITH TWO...

Page 14: ...E WITH SCREWS ALONG THIS EDGE AT 150mm CENTRES REAR FRONT OVERLAP FOOF SHEETS FASTEN WITH SCREWS FRONT ONE SCREW AT EVERY PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY PAN OVERLAP THE TWO CENTRE SHEETS ONLY BY THREE FULL PANS TO ATTAIN AN OVERALL ROOF WIDTH OF 5500mm ONE POP RIVET AT EVERY PAN ONE POP ...

Page 15: ...AND GALVANIZED FRAMING SECTIONS DP 5 DP 3 DP 2 DP 1 DP 4 DS CUT A ROUND HOLE 51mm IN DIAMETER IN ONE END OF THE REAR EDGE BEAM THIS CAN BE DONE BY DRILLING A SERIES OF 3mm HOLES AND THEN PUNCHING OUT THAT SECTION FIT THE GALVANISED GUTTER DROP AND SEAL WITH SILICONE FASTEN THE DOWNPIPES AND BENDS AS SHOWN BEND THE 270 x 25 FLAT STRIPS DS TO SHAPE AND FASTEN THE DOWNPIPE TO THE COLUMNS ABSCO INDUST...

Page 16: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW33 41 10 05 2018 Absco Industries Skillion Carport Model CPDW33 41 PAGE 16 ...

Page 17: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW33 41 10 05 2018 Absco Industries Skillion Carport Model CPDW33 41 PAGE 17 ...

Page 18: ... the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are entitled to a replacement or refund for a major failure and for compensation for any other foreseeable loss or dama...

Page 19: ...n tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are available ...

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