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ABL eMH3, Installation Manual

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ABL eMH3 Installation Manual Download Page 6

|     Safety and user information  –   

General

6

Safety and user information

General

This manual describes all working steps required to install and/or operate the product it concerns.
Certain sections of this manual are specially formatted for quick and easy reference.

 

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Descriptions listing equally valid options are indicated by bullet points.

1 

Descriptions listing operating steps are numbered in chronological order.

DANGER!

Indicates life-threatening electrical voltages

Sections marked with this symbol indicate electrical voltages that present a danger of loss of life or grievous 

bodily injury.

 

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Actions marked with this symbol must not be carried out under any circumstances.

WARNING!

Indicates important actions and further hazards

Sections marked with this symbol indicate further hazards that may result in damage to the product or to other 

connected components.

 

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Actions marked with this symbol must be carried out with special care.

NOTE

Indicates important information for operation or installation

Sections marked with this symbol indicate further important information and features necessary for successful 

operation.

 

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Actions marked with this symbol should be carried out as required.

 

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Passages marked with this symbol contain valuable additional information.

Safety information

The safety notices serve to ensure the proper and safe installation, as well as subsequent safe operation of the device.

DANGER!

Violation of the safety information

Disregard of or actions contrary to the safety information and instructions contained in this manual may lead to 

electric shock, fire, severe injury and/or death.

Please pay attention to the following points:

 

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Please read this manual carefully.

 

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Heed all warnings and follow all instructions.

 

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Keep this manual in a safe place where it can be accessed at all times: The contents of this manual, and the 

safety notices in particular, must be available to all users of the product.

 

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Only use accessories intended and sold for the product by ABL.

 

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Only use charging cables that comply with the IEC 61851 standard.

 

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Do not install this device in close vicinity to running water, water jets or areas subject to flooding.

 

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The product must not be installed in explosive atmosphere areas (EX areas).

Summary of Contents for eMH3

Page 1: ...Article No 0301599_EN_c Wallbox eMH3 Installation manual EN ...

Page 2: ...ische Elektrozubehör GmbH Co KG Albert Bu ttner Straße 11 91207 Lauf an der Pegnitz Germany 49 0 9123 188 0 49 0 9123 188 188 info abl de www ablmobility de Customer Service 49 0 9123 188 0 service abl de www ablmobility de de service support Revision 0301599_EN_c 13 08 2021 ...

Page 3: ... E3BLTE1 25 Affixing the label in accordance with DIN EN 17186 2019 28 Configuring the Wallbox eMH3 29 Stand alone operation of a Controller wallbox 29 Stand alone operation of an Extender wallbox 29 Operation and address allocation in a group installation 29 Configuration via software 31 Data cable connection with the computer 32 Set up via Charge Point Administration application 33 Setting up da...

Page 4: ...ring terminal to Easy2Install interface 61 Data cabling via LOMK218 61 Definitions 62 Dimensions 62 Using the mounting plate as drilling template 63 Copyright and disclaimer 64 Disposal advice 64 CE certification and compliance declaration 64 ...

Page 5: ... or comparable software You can find further information about our product range as well as about separately available accessory compo nents on our website at www ablmobility de Please visit https www ablmobility de Intended use Our Wallbox eMH3 is the ideal solution for group installations in company or hotel carparks Available with one Sin gle or two Twin charge points and as stand alone or Cont...

Page 6: ...s marked with this symbol indicate further important information and features necessary for successful operation Actions marked with this symbol should be carried out as required Passages marked with this symbol contain valuable additional information Safety information The safety notices serve to ensure the proper and safe installation as well as subsequent safe operation of the device DANGER Vio...

Page 7: ...ny disregard of this instruction represents a safety risk fundamentally breaches the guarantee provisions and may void the warranty with immediate effect Malfunctions affecting the safety of persons connected electric devices or the device itself must be resolved by a qualified specialist electrical contractor Should one of the following malfunctions occur please contact the specialist electrical ...

Page 8: ...electrical components proof of completion of an ABL training course may be required For this purpose please contact ABL technical support see Contact on page II NOTE Changes to functions and design features Please note that all technical details specifications and design characteristics of the product may be changed without prior notice ...

Page 9: ...address L CE label C Ambient temperature range H Manufacturer s logo M Barcode serial number D Degree of protection housing I DataMatrix code product number N Date printed E Standards J Disposal advice For calibration law compliant wallboxes additional information is provided on the rating plate 10000510 2021 05 04 3WXXXX00484 IN 3x230 400V 50Hz 32A OUT 2x11kW 22kW Class A kWh EN50470 3 25 C bis 4...

Page 10: ...r 2 pcs depending on number of charge points y Configuration for charging sta tion with socket y Configuration for charging sta tion with cable Operating manual safety informa tion multilingual 1 pc Wallbox eMH3 DE Bedienungsanleitung Sicherheitshinweise EN Operating manual Safety information ES Instrucciones de uso Indicaciones de seguridad DK Betjeningsvejledning Sikkerhedsanvisninger PL Instruk...

Page 11: ...eMH3 are available separately CONFCAB Configuration kit for connecting all ABL charging stations to a Windows PC for configuration via specific software applications by ABL LASTMZ1 External energy meter for connection to a Controller charging station or exter nal control unit LASTMZ2 Coil sensors for connection to the energy meter LASTMZ1 E017869 For all eMH3 model variants except bundle products ...

Page 12: ...tallation on an exterior wall or the mounting pole POLEMH3 h 142 mm w 515 mm d 285 mm CABHOLD Cable holder with charging plug receptacle for installation on an exterior wall or the mounting poles POLEMH1 2 3 h 187 mm w 76 mm d 105 mm E3BLTE1 LTE accessory package with LTE USB stick and adhesive LTE antenna for installa tion in Controller wallboxes LTE E3BWLAN USB WiFi dongle for installation in Co...

Page 13: ...nstallation for Single and Twin variants The Wallbox eMH3 is available as a Single one charge point or Twin two charge points variant In principle in stallation and commissioning are identical However the working steps described may need to be applied to both charge points Installation site requirements Your wallbox is suitable for outdoor use Please note however that the permissible ambient condi...

Page 14: ...n place on page 17 as well as Data cable connections on page 19 Tools and accessories required For mechanical installation you will need the following components included with the wallbox Mounting plate 1 pc TX40 wafer head screws 8 60 mm 4 pcs Wall plugs 10 50 mm 4 pcs Triangular key 1 pc 2 1 TX25 wafer head screws 6 25 mm 4 pcs Cable grommets 3 pcs 2 1 2 1 Large strain relief incl screws 1 pc 2 ...

Page 15: ...tire duration of mechanical and electrical installation The connection to the power grid must only be made live for the purpose of commissioning after electrical installation is complete DANGER Dangerous electrical currents Always observe the 5 safety rules 1 Cut power source 2 Secure all cut off devices 3 Verify absence of voltage 4 Ground and short circuit 5 Cover or bar access to adjacent compo...

Page 16: ...gh the upper opening into the connection area of the mounting plate and secure the supply cables using the strain reliefs supplied power large strain relief data cables small strain reliefs y Insertion from the back Drill through the pre stamped inlets in the connection area and insert the cables In this case you do not need strain reliefs 6 Insert the cables through the mounting plate and fix the...

Page 17: ...ity knife to cut an opening for the pow er supply cable into the large rubber grommet and then insert it into the housing base y Insert the two smaller grommets into the hous ing base y For wiring up group installations you must also make cuts into the two smaller grommets for the data cables see Data cable connections on page 19 METER M E T E R C N T R L CONTROL CONTROL METER 11 Insert the power ...

Page 18: ...wer supply Proceed as follows to connect the power supply cable inside the wallbox 1 Cut the supply cable to the required length with the pliers wire stripper y For wiring up group installations see next section you must also cut the data cables to the required length METER M E T E R C N T R L CONTROL CONTROL METER 2 Insert the individual conductors of the power sup ply cable into the respective t...

Page 19: ...ve 250 V is applied between the L1 current carrying conductor and neutral Data cable connections In group installations a Controller wallbox can control up to 15 Extender charge points after connecting up the data cables The Controller wallbox then centrally manages backend communication charge current distribution and many other functions For wiring up the internal bus interfaces of the Controlle...

Page 20: ...bed in the following However please note that connecting up and operating calibration law compliant together with non calibra tion law compliant charging stations in the same group is not possible Proceed as follows to connect the wallboxes via the E2I interfaces 1 Connect the RJ45 plug of the first data cable to one of the E2I interfaces inside the housing cover of the Controller wallbox T T MODB...

Page 21: ...rst 2 jumpers and last 2 jumpers charging station in the group T T MODBUS EN1 MODBUS METER M E T E R C N T R L CONTROL CONTROL METER MODBUS EN1 MODBUS METER M E T E R C N T R L CONTROL CONTROL METER Commissioning the wallbox To commission the wallbox the power supply cable must be connected to the electricity grid DANGER Dangerous electrical currents The following working steps must be carried out...

Page 22: ...e the Wallbox eMH3 and switch the pivot levers to position I if necessary 2 Measure the voltage at the RCCB terminals using the voltage tester y In single phase installations the voltage is measured between the phase and neutral conductors y In 3 phase systems all phases are measured against each other 400 V and all phases are measured against the neutral conductor 230 V 3 Replace the electronic c...

Page 23: ...n adapter to conduct a func tional test of the charging function T T N PE L1 L2 L3 The installation of the Wallbox eMH3 is now complete and the wallbox is ready for operation Connecting the E3BWLAN For integration into an existing WiFi network any Controller wallbox can be retrofitted with the WiFi dongle E3BWLAN which can be ordered separately as an optional accessory see Accessories on page 11 W...

Page 24: ...box and insert the E3BWLAN into the Type A port of the switch y If the 5V USB switch is already occupied by another device e g an LTE USB stick unplug this device in order to be able to plug in the WiFi dongle MODBUS EN1 MODBUS METER M E T E R C N T R L CONTROL CONTROL METER NOTE Setting up communication via the WiFi dongle Setting up the E3BWLAN for use with your wallbox is described from section...

Page 25: ...mobile network antenna as well as setting up communication see from Set up via Charge Point Administration application on page 33 but not the configuration of the associated backend You can obtain information about registra tion with a backend from the respective backend provider Installation of the LTE USB stick must be carried out by a qualified specialist electrical contractor For installation ...

Page 26: ...cable tie through the oval openings in the cover lining above it MODBUS EN1 MODBUS METER M E T E R C N T R L CONTROL CONTROL METER 4 Insert the cable tie base into the opening located in the area left of the USB switch MODBUS EN1 MODBUS METER M E T E R C N T R L CONTROL CONTROL METER 5 Degrease the area of the internal lining intended for the antenna using an alcohol swab MODBUS EN1 MODBUS METER M...

Page 27: ...US METER M E T E R C N T R L CONTROL CONTROL METER 10 Fix the LTE USB stick in place using the cable tie Tighten the cable tie so that the LTE USB stick sits firmly inside the USB switch and the USB switch sits firmly inside the USB port of the SBC 11 Switch the electricity supply of the wallbox back on NOTE Setting up communication via LTE USB stick Setting up the LTE USB stick for use with your ...

Page 28: ...bles optionally available from ABL are marked accordingly by default In the case of purely private use there is no obligation to affix the sticker to the charging station The sticker can be reordered as an accessory in case of switching from private to commercial use at a later date Wallbox eMH3 with charging socket s One sticker with black writing on a white background is supplied for each charge...

Page 29: ...kend You can download the ABL Configuration Software free of charge in the Service All downloads Software Configuration Software section at www ablmobility de You will need the following separately available accessories to configure the wallbox for stand alone operation Windows PC laptop recommended with one free USB port Configuration Cable CONFCAB available from ABL as an optional accessory see ...

Page 30: ... may be allocated The upper limit address value of 16 will not be reached in smaller systems The examples below show address allocation patterns for systems with Twin and systems with Single wallboxes However operating mixed systems is also possible Bus address allocation for a system with Twin wallboxes Charge controller Charge controller Energy meter Energy meter RFID LGW L R L R Controller 1 2 ...

Page 31: ...bus addresses to charge controllers energy meters RFID modules and to logging gate ways calibration law compliance modules calibration law compliant charging stations only Manual allocation or change of bus addresses Setting an Extender charging station up for stand alone operation Setting up a maximum current and activating load imbalance detection De activating the internal load management De ac...

Page 32: ...RNING Data cabling using CONFCAB Only use the cables and adapters contained in the CONFCAB kit to connect your Wallbox eMH3 to the computer Otherwise faultless communication cannot be guaranteed Proceed as follows to connect the Wallbox eMH3 with the computer by cable Controller Wallbox eMH3 with spring terminals until mid 2021 1 Open the housing cover of the Controller wallbox as described in sec...

Page 33: ...inistration online application NOTE Updating the application The working steps described below refer to version 1 7 of the Charge Point Administration application Please check in advance which version is installed on your system and ensure that you update to version 1 7 The instructions included in the installation package describe step by step how to perform the update The application offers a ro...

Page 34: ...ows Network 169 254 0 0 Subnet mask 255 255 0 0 Address 169 254 1 2 4 Click the Change role selection menu in the top right and select the Installer role 5 Click the Products Installation tab navigate to the bottom of the screen and click the Add prod ucts button y This opens the Products Catalog tab NOTE Filter functions in the product catalogue The Products Catalog tab lists all compatible Exten...

Page 35: ...tem is set up correctly After you have set up all Extender charging stations for the Controller you must also define the maximum available current for the entire system To do so proceed as follows 10 Make sure you are still logged into the Charge Point Administration application in the Installer role y If not change your role as described in step 4 11 Switch to the Products Installation tab and in...

Page 36: ... must therefore be open and the connection to the Controller charging station established You can carry out the working steps de scribed below either as Owner or Installer NOTE Data communication for Controller charging stations only Please note that Extender charging stations can only be integrated into a network via a Controller charging sta tion not directly Connection via the LAN interface Eac...

Page 37: ...ebSocket or WebSocketSecure NOTE Communication with the backend The router s firewall must be set up in such a way that communication is possible between the charging station and the OCPP backend You can obtain all the access data from your backend operator A description of the set up can be found on page 39 Connection via the LTE interface An LTE USB stick is factory pre installed at the SBC on t...

Page 38: ...to the Maintenance System tab and click the Hard reset button in the System Restart section y Your Controller Extender system will now restart with the selected settings A connection can now be established between the Controller charging station and the backend via mobile network communications Connection via the WLAN interface ABL offers the WiFi dongle E3BWLAN as an optional accessory see page 1...

Page 39: ...ckend The backend operator will provide all the information required for registering your Controller Extender system which you then need to enter via the Charge Point Administration application NOTE Supported network protocols Communication between the Controller Extender system and the backend can take place via the following net work protocols http SOAP If communication is set up via SOAP the lo...

Page 40: ...wallbox by un plugging the RJ45 data cable from the SBC of the Controller charging station and the computer 3 Flip the housing cover up so that it clicks into the housing and lock it with the triangular key T T T METER M E T E R C N T R L CONTROL CONTROL METER Manual RFID card administration The stand alone Wallbox 3W2214 leaves the factory with one teach in and five ID cards included For all othe...

Page 41: ...e 2 Check the LED indicators of the RFID module illus tration 1 cycle y If RFID access control is active the green LED flashes once or the blue LED flashes twice 1 sec 1 sec 1 sec 1 sec 1 sec or 3 Hold the teach in card in front of the RFID module on the housing cover y When the blue LED is permanently ON remove the teach in card 4 Now hold a not previously registered ID tag card in front of the R...

Page 42: ...to the 0 position 2 Hold the teach in card in front of the RFID module on the housing cover and then reconnect the wall box to the power supply 3 Hold the teach in card in front of the RFID module as long as the blue LED is permanently ON y Remove the teach in card as soon as the green LED flashes three times The wallbox s user list has now been deleted To obtain authorisation via the RFID module ...

Page 43: ...charging socket lid on the wallbox and plug in the charg ing connector 4 Check the LED indicators of the wallbox illustra tion 1 cycle y If the vehicle is connected and the wallbox is waiting for authorisation of the charging procedure the blue LED of the charge point is continuously ON NOTE Authorisation via RFID The RFID module is located in the upper part of the housing cover which depending on...

Page 44: ...en the green LED is ON for two seconds and then turns OFF 1 sec 1 sec 1 sec 1 sec 1 sec NOTE Authorisation of the RFID card is refused If the RFID card is rejected the blue LED of the RFID module is ON for two seconds and then turns OFF Controller Extender with backend Make sure that your RFID card has been registered with your backend operator Contact your backend operator for further information...

Page 45: ... termi nated by the vehicle upon completion Check the displays inside the vehicle Should the vehicle not be fully charged upon completion of the charging procedure you may need to have it checked 10 Unplug the charging connector from the electric ve hicle s charging inlet and close it 11 Store the charging cable ready for the next charging procedure y Wallbox with charging cable Replace the chargi...

Page 46: ... wallbox off and then back on again This should automatically reset the error Should the error persist take the wallbox out of operation see page 53 and contact a qualified specialist electrical contractor to resolve the error Error F2 Description Flash pattern Per cycle the green battery icon flashes three times followed by the blue power symbol flash ing once The red warning symbol remains ON Ca...

Page 47: ... or within the Controller Extender group installation Disconnect the wallbox from the electricity supply and check the data cabling Then switch the electricity supply back on This should automatically reset the error Should the error persist take the wallbox out of operation see page 53 and contact a qualified specialist electrical contractor to resolve the error Error F5 variants with charging so...

Page 48: ...reen battery icon remains OFF The red warning symbol remains ON Cause Suggested solution The vehicle demands a charging procedure with ventilation The wallbox does not support charging procedures with ventilation Error F8 Description Flash pattern The green battery icon flashes twice per cycle while the blue power symbol remains OFF The red warning symbol remains ON Cause Suggested solution A shor...

Page 49: ...bol remains ON Cause Suggested solution The temperature monitoring device has detect ed a temperature above 80 Celsius inside the housing The temperature monitoring device interrupts the charging procedure After 10 minutes the charging procedure is reinitiated automatically If the temperature inside the housing remains at between 60 and 80 Celsius at this time error code F17 see below is shown and...

Page 50: ... Should this not reset the error please check the electrical connection and parameters for the wallbox and set the charging current to a value above 20 A If the error cannot be resolved please contact the specialist electrical contractor who has carried out the installation of your wallbox and any accessories Errors F16 and F17 Description Flash pattern Both the green battery icon and the blue pow...

Page 51: ...rform another charging procedure Take the wallbox out of operation and contact a qualified specialist elec trical contractor Description The green and blue LEDS of the charge point are continuously ON while the red LED is OFF Cause and suggested solution The Wallbox eMH3 has been deactivated and the charging procedure cannot be initiated y Contact a qualified specialist electrical contractor to ha...

Page 52: ...IN wallboxes both RCCBs and press the button engraved T or marked Test y The RCCB must now trip and flick its pivot lever into the centre position connection to the elec tricity grid is interrupted 3 Now flip the RCCB first to the 0 position and then back to the I position T 4 Flip the housing cover up so that it clicks into the housing and lock it with the triangular key T T T METER M E T E R C N...

Page 53: ...es both RCCBs into the 0 position connec tion to the electricity grid is interrupted y Also flip the pivot lever of the internal MCB to position 0 3 Flip the housing cover up so that it clicks into the housing and lock it with the triangular key T T T METER M E T E R C N T R L CONTROL CONTROL METER 4 Open your domestic power distribution box discon nect the power supply cable from the electricity ...

Page 54: ...ically maintenance free However we still recommend the wallbox is regularly cleaned and the function of its charging interfaces checked Use only a dry cloth for cleaning the wallbox Do not use aggressive cleaning agents waxes or solvents such as cleaning fluid or paint thinner as they may dull the wallbox displays The wallbox must under no circumstances be cleaned with a pressure cleaner or simila...

Page 55: ...30 C to 50 C Storage temperature 30 C to 85 C Relative humidity 5 to 95 no condensation Class of protection I Degree of protection housing IP54 Overvoltage category III Impact strength IK08 Dimensions H W D 492 394 189 mm housing base incl mounting plate without overhangs Weight per unit approx 13 5 kg Structurally identical variant with two charging sockets with shutters 3W2217 Controller Twin se...

Page 56: ...Charging connection Type 2 charging sockets with shutters 2 pcs Phase system 3 phase Terminal blocks Direct connection to RCCB PE to rail mount terminal block max 5 16 mm Residual Current Devices RCCB Type A 30 mA DC fault current detection DC RCM IΔn d c 6 mA Overcurrent protection Integrated into firmware disconnection at 110 after 100 seconds at 120 after 10 seconds Energy meter MID compliant L...

Page 57: ...rage temperature 30 C to 85 C Relative humidity 5 to 95 no condensation Class of protection I Degree of protection housing IP54 Overvoltage category III Impact strength IK08 Dimensions H W D 492 394 189 mm housing base incl mounting plate without overhangs Weight per unit approx 13 5 kg approx 21 kg approx 13 5 kg Structurally identical variant with two charging sockets with shutters 3W2275 Contro...

Page 58: ...cks Direct connection to RCCB PE to rail mount terminal block max 5 16 mm Residual Current Devices RCCB Type A 30 mA DC fault current detection DC RCM IΔn d c 6 mA Overcurrent protection Integrated into firmware disconnection at 110 after 100 seconds at 120 after 10 seconds Energy meter MID compliant Compliance module Logging Gateway LGW Load switching Contactor 4 pole Weld detection Contactor wel...

Page 59: ...85 C Relative humidity 5 to 95 no condensation Class of protection I Degree of protection housing IP54 Overvoltage category III Impact strength IK08 Dimensions H W D 492 394 189 mm housing base incl mounting plate without overhangs Weight per unit approx 10 kg approx 15 kg Extender Single series calibration law compliant Model code 3W2250 3W2251 Rated voltage 230 400 V Grid frequency 50 Hz Current...

Page 60: ...rements for special installations or locations Supply of electric vehicles Trademarks All trademarks mentioned in this manual including those that may be protected by third parties are without restric tion subject to the regulations of the respectively applicable trademark law and the property rights of the respective registered owners All trademarks trading names or company names marked here as s...

Page 61: ... of terminal ABL bus allocation PIN allocation Top view of RJ45 plug 8 1 1 2 3 4 5 6 7 8 B M A METER B M A CONTROL CONTROL A 1 8 1 1 2 3 4 5 6 7 8 B M A METER B M A CONTROL CONTROL M 3 6 CONTROL B 2 METER A 7 METER M 4 5 METER B 8 WARNING Identical allocation of wire strands Please note As no standard exists for the allocation of wire strands colours to the contacts of an RJ45 plug the above illus...

Page 62: ...Charge controller and RFID module Configuration Energy meter and LGW Definitions Abbreviation Explanation DC Direct Current E2I Easy2Install interface for data cable connections between data buses via RJ45 ports eMH Electric Mobility Home EVCC Electric Vehicle Charge Control LED Light Emitting Diode RCCB Residual Current operated Circuit Breaker RCM Residual Current Monitor RFID Radio Frequency Id...

Page 63: ... incl mounting plate without overhangs Using the mounting plate as drilling template The mounting plate of the Wallbox eMH3 also serves as the drilling template for marking the fixing points The illus tration below shows external dimensions and drilling dimensions 200 mm 385 mm 88 mm 88 mm 46 5 mm 46 5 mm ...

Page 64: ...acturer does not take responsibility for any loss and or damage that occurs because of the data or possible misinformation contained in this manual Disposal advice The crossed out rubbish bin symbol indicates that electrical and electronic devices including accessories must be disposed of separate from household refuse The materials are recyclable as marked The reuse or recycling of materials or o...

Page 65: ...Appendix CE certification and compliance declaration 65 ...

Page 66: ...MADE IN GERMANY ABL SURSUM Bayerische Elektrozubehör GmbH Co KG Albert Bu ttner Straße 11 91207 Lauf an der Pegnitz Germany 49 0 9123 188 0 49 0 9123 188 188 info abl de www ablmobility de ...

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