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Abicor Binzel xFUME ADVANCED HP 230V-CSA Operating Instructions Manual Download Page 30

EN 

-

 30

14 Circuit diagram

xFUME™ ADVANCED HP 230V – CSA

1

2

3

PE

-7X1

1

2

3

PE

-7X2

-7Q3

1

2

CLM 

/4.0

MANUAL 

/4.0

-7H6

1

2

13

14

 

/2.3

 

23

-7Q7

A1

A2

021

1/18 BU/WH

1/18 

BU/WH

1/18 BU

022

1/18 BU

024

1/18 BU

027

1/18 BU/WH

025

1/18 BU

028

1/18 BU

030

1/18 BU

033

1/18 BU

035

1/18 BU/WH

1/18 BU/WH

1/18 BU/WH

Clamp Meter

Clamp Meter

Switch

Manual/Auto

LED White

Power on

LED Yellow

Filter Warning

Motor Relay

1/18 BU/WH

LED Green 

Machine Running

-7H4

1

2

-7H5

1

2

1/18 BU

032

1/18 BU/WH

023 026 

029 

031 

034 

036

h

-5P6

1

2

-7Q7

/3.6

23

24

1/18 BU

084

1/18 BU/WH

0V

Hour counter

M 

/4.0

+

24VDC 

/4.0

M 

/4.0

IO_W 

/4.0

IO_G 

/4.0

AL_Y 

/4.0

M_R 

/4.0

24

Summary of Contents for xFUME ADVANCED HP 230V-CSA

Page 1: ...O G Y F O R T H E W E L D E R S W O R L D www binzel abicor com EN Operating instructions FR Mode d emploi xFUME ADVANCED HP 230V CSA EN Welding fume extraction system FR Syst me d extraction des fum...

Page 2: ...EN 11 5 Transport and installation EN 11 6 Commissioning EN 12 6 1 Attaching the extraction hose EN 12 6 2 Mounting the current clamp EN 13 6 3 Attaching the compressed air hose EN 13 6 4 Establishin...

Page 3: ...t if required 1 2 Nameplate The device is labeled by means of a nameplate on the housing You will need the device type device number and year of manufacture for inquiries 1 3 Signs and symbols used Th...

Page 4: ...d chrome under 30 Any other use is considered improper Unauthorized modifications or changes to enhance the performance are not permitted Do not exceed the maximum load data as defined by the document...

Page 5: ...ific obligations of the operator The recirculation of filtered air can lead to health risks and is therefore prohibited in certain countries Observe the local occupational health and safety regulation...

Page 6: ...sed air and unplug the power plug for the entire duration of maintenance commissioning and repair activities For disposal observe the local regulations laws provisions standards and guidelines Safety...

Page 7: ...can collect on surfaces and penetrate the ambient air as of the first use It can damage the respiratory tract when inhaled Check and wear your personal protective equipment Use the device only in roo...

Page 8: ...es and safety shoes 2 8 Emergency information In the event of an emergency immediately disconnect the following supplies electrical power supply Extinguish burning oil or emulsions using a CO2 or powd...

Page 9: ...nds the service life of the device Two powerful turbines F draw the welding fumes in via intake fittings C located in the middle section of the device The welding fumes are pressed through filter memb...

Page 10: ...switched on and off manually Service LED A The device is equipped with a safety device to monitor the minimum air volume flow to be extracted A differential pressure switch is used for monitoring purp...

Page 11: ...or fall over This may result in serious injuries Check and wear your personal protective equipment Ensure that the extraction hose is laid in a straight line Ensure that all supply lines and cables d...

Page 12: ...age specified on the nameplate is suitable for the connection voltage Do not use the device to extract welding fumes that result from welding oil wetted parts Do not use the device to extract flammabl...

Page 13: ...Fig 3 Control elements ports on page EN 10 1 Screw in the compressed air connection including sealing ring 2 Mount the compressed air hose on the compressed air connection B and connect to the compres...

Page 14: ...supply cable and mains plug are mounted Plug in the power plug WARNING Electric shock due to defective cables Damaged or improperly installed cables can lead to fatal electric shock Check all live cab...

Page 15: ...o not open the dust collecting drawer until at least one minute has passed since the device was switched off Keep the device closed during operation and during the cleaning process Immediately remove...

Page 16: ...r members are cleaned at least every 2 hours however no later than when the service LED illuminates The service life of the filter membranes can be lengthened if they are cleaned before the service LE...

Page 17: ...lluminates 1 Set the Auto Manual switch to Auto to activate the automatic starting function 2 Set the On Off switch to On The filter membranes are cleaned once Once the welding process begins the devi...

Page 18: ...Off for a short period of time The filter membranes are cleaned once 2 Set the On Off switch to On Once the welding process begins the device receives a signal from the current clamp and automatically...

Page 19: ...rooms with sufficient ventilation Ensure that all seals on the device are free from dirt and debris The provided filtration system must be used when operating the device The dust collecting drawer mus...

Page 20: ...the operating hours meter Monthly Check device for visible damage After approx 500 operating hours Turbines must be replaced only by a qualified electrician 9 4 Replacing the turbines on page EN 23 W...

Page 21: ...crew them in without tilting 1 Loosen the bottom clamp on both sides Loosen the side clamp on both sides remove the housing and set to the side 2 Slide the dust collecting bag over the filter cartridg...

Page 22: ...nance and cleaning xFUME ADVANCED HP 230V CSA 7 Screw in the filter cartridges Ensure that the filter cartridges are not tilted 8 Position the top panel in place and secure with upper and side clamps...

Page 23: ...uninstalled in the process The carbon brushes and turbines should be replaced only by a qualified electrician 1 Remove the upper screws 4 and the cover 2 Remove the screws 2 each and the turbine cove...

Page 24: ...se Troubleshooting Extraction volume too low Filter elements saturated Replace the filter cartridges 9 3 Replacing filter cartridges on page EN 21 Dust collecting drawer not properly sealed Check and...

Page 25: ...f necessary Service LED illuminates continuously Filter cartridges or filter membranes are defective saturated Set the On Off switch to Off to clean the filter membrane The filter membranes are cleane...

Page 26: ...tating parts can start running unexpectedly and lead to injuries from cuts Switch off the device Disconnect all electrical connections 1 Disconnect the compressed air supply 2 Remove the current clamp...

Page 27: ...bags and disposal bags is subject to special waste regulations The dust must not enter sewage systems or be disposed of together with normal household waste Observe the local and official regulations...

Page 28: ...CABINET 5X3 FAN CABINET1 5X4 TOP CABINET2 5X5 TOP PE 4 0 N1 2 4 L2 2 1 5Q2 5W2 5X1 1 2 3 4 L2 4 0 4 12 GN YE PE 4 12 BK L2 L 4 12 N BK 4 12 GN 4 12 PE WH 4 12 BK L1 2 5 14 BK L2 N1 2 1 4 12 WH N1 N1 4...

Page 29: ...UT 0 240VAC L 1 2 1 2 3 4 6R5 2 3 1 8 N1 4 12 BK L2 6M3 m 1 6M5 1 m 010 014 Motor1 Speed Control Motor2 POTENTIOMETER 2W 250K 1 18 BU 081 1 18 BU WH 082 1 8 N1 N1 N1 7Q7 3 6 13 14 Must sure the motor...

Page 30: ...025 1 18 BU 028 1 18 BU 030 1 18 BU 033 1 18 BU 035 1 18 BU WH 1 18 BU WH 1 18 BU WH Clamp Meter Clamp Meter Switch Manual Auto LED White Power on LED Yellow Filter Warning Motor Relay 1 18 BU WH LED...

Page 31: ...1 18 BU 042 0 5 20 BU 043 0 5 20 BU 044 0 5 20 BU 045 1 18 BU WH 046 0 5 20 BU 047 8X5 P 8B6 13 14 2 5 14 PE 0 5 20 BU 050 2 5 14 L2 2 5 14 N1 1 18 BU 083 1 18 BU 036 1 18 BU 028 1 18 BU 030 1 18 BU 0...

Page 32: ...BK 051 T2 5A 9F1 1 1 2 1 18 BU 052 037 2 5 14 038 4 8 PE 2 5 14 GN YE PE M M 8 0 M 8 0 M 6 1 M 6 1 X2 24V 24V 24V 24V 0V 0V 0V 0V X2 PE PE 1 18 BU WH 4 8 2 5 14 2 5 14 PE 0V 0V 0V 0 5 20 BU WH 0V 0 5...

Page 33: ...I1 7 X11 8 Q0 0 Q0 1 8 2 LED Running 8 3 LED Filter warning Q0 2 Q0 3 Q0 4 Q0 5 Q0 6 Q0 7 Q1 0 Q1 1 Q1 2 8 5 Motor Relay 8 6 Valve 1 Cleaning 8 7 Valve 2 Cleaning Q1 3 Q1 4 Q1 5 Q1 6 Q1 7 X12 1 X12 2...

Page 34: ...1K5 7 5 13 14 Relay Clamp Meter 7 7 13 14 0 5 20 BU 041 0 5 20 BU 050 1 18 BU WH 046 0 5 20 BU 064 1 18 BU 24V 1 18 BU 24V Digital input 10K2 6 0 Clamp Meter I0 1 X10 2 Digital input 10K2 6 0 PA Switc...

Page 35: ...7 1 12W5 12M5 2 PE 1 12W7 12M7 2 PE 5 8 M 5 8 M X2 1 2 PE X2 PE PE PE 0V 0V Digital output 10K2 6 0 Valve 2 Cleaning Q1 3 X13 4 Digital output 10K2 6 0 Valve 1 Cleaning Q1 2 X13 3 Digital output 10K2...

Page 36: ...EN 36 15 Pneumatic plan xFUME ADVANCED HP 230V CSA 15 Pneumatic plan Air Inlet 1M4 1 2 3 4 5 1W4 1 1 2 3 4 5 1 1 1 1 EE 8 7 14 12M7 3 2 1 EE 8 6 14 12M5 3 2 1...

Page 37: ...ranty covers manufacturing faults but not damage resulting from natural wear and tear overloading or improper use The warranty period is defined in the General Terms and Conditions Exceptions in the c...

Page 38: ...ande et raccords FR 11 4 3 Caract ristiques techniques FR 12 5 Transport et installation FR 12 6 Mise en service FR 13 6 1 Installation du tuyau d aspiration FR 13 6 2 Installation de la pince amp rem...

Page 39: ...dispositif porte une plaque signal tique Pour tous renseignements compl mentaires garder disposition le type de dispositif le num ro de dispositif et l ann e de fabrication indiqu s sur la plaque sig...

Page 40: ...it est consid r e comme non conforme Les transformations ou modifications effectu es de mani re arbitraire pour augmenter la puissance sont interdites Ne d passez pas les capacit s maximales indiqu es...

Page 41: ...ail Obligations de l exploitant selon le pays La r cup ration de l air filtr pouvant entra ner des risques sanitaires elle est interdite dans certains pays Respectez les directives relatives la s curi...

Page 42: ...fessionnel est une personne qui de par sa formation technique ses connaissances son exp rience ainsi que sa connaissance des normes applicables est en mesure d valuer le travail qui lui est confi et d...

Page 43: ...travailler Assurez vous de la mise en place d un dispositif anti incendie proximit de l installation Consignes de s curit concernant la tenue de protection Il est interdit de porter des v tements flo...

Page 44: ...ment de la fiche secteur du c ble d alimentation veillez ce que la protection contre les projections d eau et la r sistance m canique soient garanties Si vous remplacez ou rallongez le c ble d aliment...

Page 45: ...onseils et passer commande consultez le site Internet www binzel abicor com Le mat riel livr est v rifi et emball avec soin avant l exp dition des dommages peuvent toutefois survenir lors du transport...

Page 46: ...n marche automatique permet de prolonger la dur e de vie du dispositif Deux turbines F puissantes aspirent la fum e de soudage dans la partie centrale du dispositif gr ce des embouts d aspiration C La...

Page 47: ...mis en marche ou arr t manuellement DEL de service A Le dispositif est muni d un dispositif de s curit pour surveiller le d bit volumique aspirer Cette surveillance s effectue l aide d un interrupteu...

Page 48: ...lors du soudage transport 15 C 40 C Humidit relative de l air Jusqu 90 20 C AVERTISSEMENT Risque de blessure en cas de transport ou d installation incorrects En cas de transport et d installation inco...

Page 49: ...du passage sur les bords assurez vous que le dispositif n entre pas en contact avec ces derniers Utilisez le dispositif uniquement dans des locaux secs propres et bien ventil s Lors de l installation...

Page 50: ...piration quip e d un raccord au faisceau de la torche de soudage 4 Connectez l autre extr mit du tuyau d aspiration avec les embouts d aspiration du dispositif Deux torches d aspiration de gaz de comb...

Page 51: ...ch ma de connexion la page FR 29 Le c ble d alimentation et la fiche secteur sont assembl s Branchez la fiche secteur AVERTISSEMENT Risque de choc lectrique en cas de c bles d fectueux Des c bles endo...

Page 52: ...arr t du dispositif attendez au moins une minute avant d ouvrir le bac collecteur Gardez le dispositif ferm pendant le fonctionnement et le nettoyage liminez les d p ts de poussi re environnants l ai...

Page 53: ...ge au moins toutes les 2 heures ou au plus tard lorsque la DEL de service s allume La dur e de vie des membranes filtrantes peut tre am lior e en les nettoyant avant que la DEL de service ne s allume...

Page 54: ...interrupteur Auto Manuel sur Auto pour activer la mise en marche automatique 2 R glez l interrupteur On Off sur On Les membranes filtrantes sont nettoy es une fois D s que le processus de soudage com...

Page 55: ...ff pendant un court instant Les membranes filtrantes sont nettoy es une fois 2 R glez l interrupteur On Off sur On D s que le processus de soudage commence le dispositif re oit un signal de la pince a...

Page 56: ...les joints du dispositif sont propres Utilisez le dispositif exclusivement avec le syst me de filtration pr vu Utilisez le dispositif exclusivement avec le bac collecteur ferm Apr s l arr t du disposi...

Page 57: ...ce Tous les mois V rifiez que le dispositif ne pr sente pas de dommages ext rieurs Apr s pr s de 500 heures de fonctionnement Les turbines doivent tre remplac es par un lectricien qualifi 9 4 Remplace...

Page 58: ...sans les incliner 1 Desserrez les pinces inf rieures de chaque c t Desserrez les pinces lat rales retirez le bo tier et d posez le sur le c t 2 Placez les sacs poussi re sur les cartouches filtrantes...

Page 59: ...tretien et nettoyage FR 23 7 Vissez fermement les cartouches filtrantes Veillez ce que les cartouches filtrantes ne s inclinent pas 8 Placez le bo tier sup rieur et fixez le de chaque c t l aide des p...

Page 60: ...sque de choc lectrique dangereux Les balais de charbon et les turbines ne doivent tre remplac s que par un lectricien qualifi 1 Retirez les vis sup rieures 4 puis retirez le couvercle 2 Retirez les vi...

Page 61: ...trop faible l ments filtrants satur s Remplacez les cartouches filtrantes 9 3 Remplacement des cartouches filtrantes la page FR 22 Bac collecteur non tanche Contr lez et installez correctement 9 2 Vi...

Page 62: ...a DEL de service s allume en continu Les cartouches ou les membranes filtrantes pr sentent un dysfonctionnement sont satur es R glez l interrupteur On Off sur Off afin de nettoyer les membranes filtra...

Page 63: ...otatives peuvent d marrer de mani re inattendue et entra ner des coupures teignez le dispositif D branchez tous les raccordements lectriques 1 D connectez l alimentation en air comprim 2 Retirez la pi...

Page 64: ...correspondre aux prescriptions l gales pour d chets sp ciaux et la poussi re ne doit pas parvenir dans les canalisations ni tre limin e avec les ordures m nag res Respectez les dispositions locales et...

Page 65: ...7 5 5 63 0 5 3 5X3 0 5 3 461 3 63 5X4 0 5 3 461 3 63 5X5 PE 4 0 N1 2 4 L2 2 1 5Q2 5W2 5X1 1 2 3 4 L2 4 0 4 12 GN YE PE 4 12 BK L2 L 4 12 N BK 4 12 GN 4 12 PE WH 4 12 BK L1 2 5 14 BK L2 N1 2 1 4 12 WH...

Page 66: ...1 2 3 4 6R5 2 3 1 8 N1 4 12 BK L2 6M3 m 1 6M5 1 m 010 014 Motor1 POUS MF EF MB WJUFTTF MotFVr2 105 5 0 53 2W 250K 1 18 BU 081 1 18 BU WH 082 1 8 N1 N1 N1 7Q7 3 6 13 14 TTVSF WPVT RVF MF NPUFVS FTU OPS...

Page 67: ...8 1 18 BU 030 1 18 BU 033 1 18 BU 035 1 18 BU WH 1 18 BU WH 1 18 BU WH 1JODF BNQ SFN USJRVF 1JODF BNQ SFN USJRVF OUFSSVQUFVS BOVFM VUP CMBOD MJNFUBUJPO PO KBVOF WFSUJTTFNFOU GJMUSF 3FMBJT NPUFVS 1 18...

Page 68: ...1 18 BU 042 0 5 20 BU 043 0 5 20 BU 044 0 5 20 BU 045 1 18 BU WH 046 0 5 20 BU 047 8X5 P 8B6 13 14 2 5 14 PE 0 5 20 BU 050 2 5 14 L2 2 5 14 N1 1 18 BU 083 1 18 BU 036 1 18 BU 028 1 18 BU 030 1 18 BU 0...

Page 69: ...2 2 5 14 BK 051 T2 5A 9F1 1 1 2 1 18 BU 052 037 2 5 14 038 4 8 PE 2 5 14 GN YE PE M M 8 0 M 8 0 M 6 1 M 6 1 X2 24V 24V 24V 24V 0V 0V 0V 0V X2 PE PE 1 18 BU WH 4 8 2 5 14 2 5 14 PE 0V 0V 0V 0 5 20 BU...

Page 70: ...I1 5 X11 6 I1 6 X11 7 I1 7 X11 8 Q0 0 Q0 1 8 2 OEJDBUFVS EF NBSDIF 8 3 WFSUJTTFNFOU GJMUSF Q0 2 Q0 3 Q0 4 Q0 5 Q0 6 Q0 7 Q1 0 Q1 1 Q1 2 8 5 3FMBJT NPUFVS 8 6 7BMWF OFUUPZBHF 8 7 7BMWF OFUUPZBHF Q1 3...

Page 71: ...eter 7 7 13 14 0 5 20 BU 041 0 5 20 BU 050 1 18 BU WH 046 0 5 20 BU 064 1 18 BU 24V 1 18 BU 24V MJNFOUBUJPO EJHJUBMF 10K2 6 0 I0 1 X10 2 OUS F EJHJUBMF 10K2 6 0 BQUFVSF EF QSFTTJPO 1 I1 0 X11 1 OUS F...

Page 72: ...2W5 12M5 2 PE 1 12W7 12M7 2 PE 5 8 M 5 8 M X2 1 2 PE X2 PE PE PE 0V 0V 4PSUJF EJHJUBMF 10K2 6 0 7BMWF OFUUPZBHF Q1 3 X13 4 4PSUJF EJHJUBMF 10K2 6 0 7BMWF OFUUPZBHF Q1 2 X13 3 4PSUJF EJHJUBMF 10K2 6 0...

Page 73: ...xFUME ADVANCED HP 230V CSA 15 Sch ma pneumatique FR 37 15 Sch ma pneumatique OUS F E BJS 1M4 1 2 3 4 5 1W4 1 1 2 3 4 5 1 1 1 1 EE 8 7 14 12M7 3 2 1 EE 8 6 14 12M5 3 2 1...

Page 74: ...dommages r sultant d une usure naturelle d une surcharge ou d un traitement inappropri La p riode de garantie est indiqu e dans les conditions g n rales de vente Les exceptions s appliquant des produi...

Page 75: ...xFUME ADVANCED HP 230V CSA Notes FR 39 Notes...

Page 76: ...O L O G Y F O R T H E W E L D E R S W O R L D www binzel abicor com ABICOR BINZEL USA Inc 650 Medimmune Ct Suite 110 Frederick MD 21703 USA T 1 301 846 4196 customerservice abicorusa com BAL 0814 0 2...

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