Abicor Binzel A1-22 Instruction Manual Download Page 1 | Manualshive

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Instruction Manual

www.abicorusa.com

ABICOR ALPHA SERIES

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Summary of Contents for A1-22

Page 1: ...Instruction Manual www abicorusa com ABICOR ALPHA SERIES ...

Page 2: ... from the back of the swanneck and subtract 1mm When cut and installed correctly the neckliner should stick out approximately 1mm without tension 4 Remove the liner and measure the length from step 3 back from the inserted end and mark carefully With a pair of sharp cutters cut off the excess liner 5 Check to ensure that there are no burrs or obstructions to the inner diameter of the liner 6 Inser...

Page 3: ...ole for the liner to exit through Do not overtighten the nut as this can result in wire feed problems Do not cut the excess liner yet 5 With the plastic liner still protruding from the rear of the torch feed the torch into the feeder mounting block Lift the feed rollers of the wire feeder to enable the excess liner material to pass through Using a sharp tool cut the liner so that it butts up to th...

Page 4: ...then tighten the plastic adaptor nut Note Plastic liners with a diameter of 4 7mm do not require a guide tube See diagram below for correct location of parts 7 Reduce the wire hub tension by backing off the nut in the center of the hub until the friction is only enough to stop the wire spool from spinning freely 8 After conﬁrming that the feed rolls are the correct size and type for the wire being...

Page 5: ...the torch rear end 2 Tighten down the set screw with the Allen key provided 3 Remove the gas seal and save for possible future use e g for converting the torch to internal gas Install the gas nipple in place of the gas seal removable sealant can be applied to the threads if so desired but use care to avoid sealant getting inside the block 4 Slide the gas hose over the gas nipple and clamp with the...

Page 6: ...2T 6 N A N2T R 50 B2440 127 9003 040 Aluminum 141 0006 H2T 6 N A N2T R 50 B4052 127 9003 045 Aluminum 141 0010 H2T 6 N A N2T R 50 B4052 127 9003 ALPHA 2 SLIP ON NOZZLE CONSUMABLE COMBINATIONS ALPHA 2 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner Slip on Type Part Part Part Part Part Part 030 Steel 140 0051 142 0003 012 0017 145 0080 S2435 SI 2435 17PT 035 Steel 140 0169 1...

Page 7: ...52 127 9003 052 Aluminum 141 0055 H3T 8 N A N3T R 62 B4052 127 9006 ALPHA 3 SLIP ON NOZZLE CONSUMABLE COMBINATIONS ALPHA 3 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner Slip on Type Part Part Part Part Part Part 035 Steel 140 0214 142 0020 014 0021 145 0078 S3545 SI 3545 17PT 040 Steel 140 0313 142 0020 014 0021 145 0078 S3545 SI 3545 17PT Factory Set up 045 Steel 140 044...

Page 8: ...N A N4T 62 N A SI4 7894 17PT for 078 094 When using 078 094 wire do not use a neck liner Instead run the cable liner up to the contact tip ALPHA 4 MIG GUN CONSUMABLE COMBINATIONS THREADED HEAVY DUTY VERSION ALPHA 4 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner Heavy Duty Type Part Part Part Part Part Part 035 Steel 140 1248 H4T 10 N A N4T 62 S4 3545 SI4 3545 17PT 040 Stee...

Page 9: ...e on the workpiece Clean the surfaces thoroughly to ensure good contact Check to insure the welding power connection on the power source is tight the connection on the wire feeder is tight the connection to the adaptor block is tight and the connection of the gun to the adaptor block is tight Adjust the contact tip to work distance to a minimum of 3 8 for short arc welding A more precise distance ...

Page 10: ... the contact tip becomes worn the welding wire will not be in constant contact with the tip and the arc will become unstable A contact tip con taminated with spatter will cause uneven wire feed resulting in further spatter The angle of the gas nozzle relative to the workpiece should be between 45 to 90 degrees If the angle is too small the wire runs parallel to the weld pool resulting in spatter i...

Page 11: ...spray arc set up SWANNECK DIMENSIONS ALPHA 2 THREADED A2T 22 A2T 45 A2T 60 SWANNECK DIMENSIONS ALPHA 3 THREADED A3T 45 A3T 22 A3T 60 SWANNECK DIMENSIONS ALPHA 4 THREADED Approximate x and y measurements are in millimeters and are taken from the end of the contact tip with spray arc set up A4T 45 A4T 22 A4T 60 ...

Page 12: ...rteaga 102 Valle de Aguascalientes 20358 San Francisco de los Romo Ags MEXICO R F C BSC 980824 R84 Tel 52 449 9730133 Fax 52 449 9731388 E mail www binzel com mx Alexander Binzel Canada Inc 55 Mills Road Units 1 3 Ajax Ontario L1S 2H2 Canada Tel 905 428 1611 Fax 905 428 1598 Email information binzel ca INT 9007 08 01 Rev 7 08 Printed in USA Copyright Alexander Binzel Corporation 650 Medimmune Ct S...

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