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User Guide OI/FET100–EN Rev. A

WaterMaster FET100

Electromagnetic flowmeter
Transmitter

The perfect fit for all water 
industry applications 

Introduction

WaterMaster™ is a range of high performance 
electromagnetic flowmeters for the measurement of 
electrically-conductive fluids and systems are normally 
supplied factory-configured and calibrated.

This User Guide provides installation, connection, 
security, start-up and basic setup details. For 
programming and configuration information refer to the 
Programming Guide – IM/WMP.

This User Guide should be used in conjunction with the 
following publications:

Programming Guide – IM/WMP

User Guide Supplement, PROFIBUS RS485 Physical 
Layer (FEX100–DP) – IM/WMPBS–EN

User Guide Supplement, PROFIBUS FEX100-DP 
Parameter Tables – IM/WMPBST–EN 

User Guide Supplement, MODBUS RS485 Physical 
Layer (FEX100–MB) – COI/FEX100/MOD–EN

User Guide Supplement, MODBUS Tables – 
COI/FEX100/MOD/TBL–EN

Summary of Contents for WaterMaster FET100

Page 1: ...ser Guide provides installation connection security start up and basic setup details For programming and configuration information refer to the Programming Guide IM WMP This User Guide should be used in conjunction with the following publications Programming Guide IM WMP User Guide Supplement PROFIBUS RS485 Physical Layer FEX100 DP IM WMPBS EN User Guide Supplement PROFIBUS FEX100 DP Parameter Tab...

Page 2: ... committed to teamwork high quality manufacturing advanced technology and unrivalled service and support The quality accuracy and performance of the Company s products result from over 100 years experience combined with a continuous program of innovative design and development to incorporate the latest technology Quality Control The UKAS Calibration Laboratory No 0255 is just one of the ten flow c...

Page 3: ...ommended Cable Lengths 12 3 5 Output Connections 13 3 5 1 Frequency Outputs 13 3 5 2 Alarm Outputs 14 3 5 3 Current Output 4 to 20 mA HART FEX100 Variant 14 3 5 4 RS485 Communications PROFIBUS FEX100 DP and MODBUS FEX100 MB Variants 15 3 5 5 Test Point Access 15 3 6 Power Supply Connections 16 3 6 1 AC Power Supply 16 3 6 2 DC and Low Voltage AC Power Supply 17 3 6 3 Configuration DIP Switches 18 ...

Page 4: ...requirements of CEI IEC 61010 1 2001 2 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use and follows obeys NIST and OSHA If the equipment is used in a manner NOT specified by the Company the protection provided by the equipment may be impaired 1 2 Symbols One or more of the following symbols may appear on the equipment labeling Warning Refer to the manual for ...

Page 5: ...ions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and or temperature Chemicals must be stored away from heat protected from temperature extremes and powders kept dry Normal safe handling procedures must be used When disposing of chemicals ensure that no two chemicals are mixed Product liability advice and assistance provided without ...

Page 6: ...oweter Transmitter 2 Mechanical Installation 4 OI FET100 EN Rev A 2 Mechanical Installation 2 1 Installation Conditions Fig 2 1 Siting Fig 2 2 Within Temperature Limits Fig 2 3 Shade Allow room to read display 60 C 140 F Max 20 C 40 F Min ...

Page 7: ... Installation OI FET100 EN Rev A 5 Fig 2 4 Vibration Fig 2 5 Spillage Fig 2 6 Within Environmental Rating Fig 2 7 Access to Transmitter IP67 NEMA 4X Transmitter Submersion 1 m 3 3 ft 12 hours Accrued time Position to enable access to display and communication connector ...

Page 8: ...ic floweter Transmitter 2 Mechanical Installation 6 OI FET100 EN Rev A 2 2 Dimensions Dimensions in mm in Fig 2 8 Integral Transmitter Dimensions Standard Gland Shown 118 4 6 98 3 9 202 5 8 Standard Gland 250 9 8 Armored Gland 201 7 9 ...

Page 9: ...Mechanical Installation OI FET100 EN Rev A 7 Fig 2 9 Remote Transmitter Dimensions Standard Gland Shown Note Fix remote transmitter to a secure surface using 3 x M5 screws not supplied 202 5 8 Standard Gland 250 9 8 Armored Gland 98 3 9 R3 2 0 1 71 2 8 179 7 0 ...

Page 10: ...nsmitter 3 Electrical Installation 8 OI FET100 EN Rev A 3 Electrical Installation 3 1 Remote Transmitter Sensor Arrangement Note For bonding connections use 4mm2 10AWG cable Fig 3 1 Remote Transmitter in Roadside Cabinet Flanged Sensor Power Supply ...

Page 11: ...WaterMaster FET100 Electromagnetic floweter Transmitter 3 Electrical Installation OI FET100 EN Rev A 9 Fig 3 2 Remote Transmitter in Roadside Cabinet Probe Sensor Power Supply ...

Page 12: ... are not visible access them by gently pulling the rotation lock D back and rotating the cartridge E until the cartridge screw access holes align with the cartridge screw heads 5 Slacken the three cartridge screws and lift the cartridge F away from the housing Warning Isolate the transmitter from power supplies before removing the cover Fig 3 3 Accessing the Transmitter Terminals Warning If the po...

Page 13: ... insulation and Mylar wrap 2 Ensure the drain wire is sleeved 3 Cut the cable connection wires to the lengths shown in Fig 3 5 page 12 Fig 3 4 Cable Gland Conduit Entry Remote Transmitter Shown AC DC Power Supply Terminal Power Cable Output Connections External Earth Output Connections Sensor Cable Output Connections Terminal Sensor Cable Terminal Backplane Internal Earth Alternative PE Internal E...

Page 14: ...ng surfaces are clean to maintain environmental rating Conduit connections must provide cable entry sealing Ensure cable glands are tightened after wiring Do not overtighten the plastic cable glands to avoid destroying their sealing properties Initially tighten finger tight then a further 1 2 to 3 4 turn using a suitable spanner or wrench Fit blanking plugs where required Fig 3 5 Sensor Cable Conn...

Page 15: ...n of outputs is programmable External isolators are not normally required as the pulse and alarm circuit is electrically separated from all other WaterMaster connections Fig 3 6 Frequency Output Connections Note Outputs 1 and 2 are polarity sensitive The common negative connection for these outputs is designated COM XX XX 42 52 62 41 51 61 XX XX PLC or Datalogger COM O P1 O P2 Terminal connection ...

Page 16: ...m Outputs 3 5 3 Current Output 4 to 20 mA HART FEX100 Variant Fig 3 7 Alarm Output Connections Fig 3 8 Current Output 4 to 20 mA HART FEX100 Variant COM O P3 Terminal connection IDs are HART PROFIBUS MODBUS variant dependent XX XX 42 52 62 41 51 61 31 32 IC IC Refer to IM WMP for HART Protocol communication details ...

Page 17: ...PROFIBUS MODBUS Networks Note A typical DVM probe can access fit the PCB s test holes These 2 test points are connected on the HART FEX100 backplane only they are present on the PROFIBUS FEX100 DP MODBUS FEX100 MB backplane but are not connected Fig 3 10 Transmitter PCB Board Test Point Access PROFIBUS MODBUS RS485 A1 B1 In A2 B2 Out Screen Clamp 31 32 XX 42 41 51 61 VR IC IC Not Used O P1 4 to 20...

Page 18: ...1 or F2 isolate the power supply and wait 20 seconds before opening the enclosure Replace fuses with the correct part see Fig 3 11 AC power and 3 12 page 17 DC power Fig 3 11 AC Power Supply Connections Transmitter Label External Earth Screw AC power via a suitable isolator and fuse AC Fuse F1 250 mA Type T see table below for suppliers 4 mm2 10 AWG Copper Wire Power Supply Indicator LED Can be us...

Page 19: ...oltage AC Power Supply Connections PE 2 1 24V Transmitter Label DC DC or Low Voltage AC power via suitable Isolator and fuse External Earth 4 mm2 10 AWG Copper Wire Internal Earth Screws DC Fuse F2 2 A Type T see table below for suppliers Power Supply Indicator LED Red Black Green Yellow Fuse Supplier Fuse Part Number ABB B20412 Bussmann BK ETFZM Wickmann 19372 K2A ...

Page 20: ...etrological related parameters are locked and inaccessible at the Service level Standard and Advanced user level parameters can still be modified via the HMI or bus 3 7 Refitting the Cartridge and Cover Fig 3 13 Configuration DIP Switches Warning Ensure the transmitter is isolated from power supplies before refitting the cover Caution The communications bus type is HART FEX100 if not specified on ...

Page 21: ... tighten the screws carefully until the cartridge is held in position 3 If necessary rotate the cartridge to the required orientation before refitting the cover see Fig 3 3 page 10 for details 4 For high integrity security installations set DIP switch SW1 to the ON Read only position see Fig 3 13 page 18 5 Align the transmitter cover with the housing and tighten the four cover screws C carefully 6...

Page 22: ...Manual IM WMP for comprehensive details of all end user menus and operating levels Fig 4 1 Display and Keys Item Description A Screen title at the current level parameter B Main level icon C Menu level title D Prompt executed by pressing the key E Prompt executed by pressing the key F Left key used for parameter navigation and to enter editable parameters G Up Down keys used to scroll through menu...

Page 23: ...manually If Offline is selected during auto recovery by pressing the key the transmitter ceases to operate as a flowmeter and the following conditions apply at the transmitter Plant and transmitter data can be configured Sensor data cannot be configured Note If this screen is displayed on an integral transmitter check that DIP switch SW3 is in the ON position refer to Fig 3 13 page 18 Dual Sensor ...

Page 24: ...or memory It is used to make the following changes Remote or integral cartridge change Remote Tx change New installation Sensor Selecting this option copies data from the transmitter memory to the sensor and loads the totalizer from the sensor memory It is used to make the following changes Integral backplane change Sensor change Integral transmitter change Process Display Operator Page When the P...

Page 25: ...he start up routine is completed and if no changes have occurred since last start up the Process Display Operator Page screen is displayed Press the key to display the Access Level screen where the level of user access is selected Access Level Passwords are required for Standard and Advanced level access Passwords are not required for Read Only access Select the permitted level of access and press...

Page 26: ...ers and enter passwords 1 Scroll to the Access Level screen and select the required access level Press the key to display the Enter Password screen 2 Use the and keys to scroll to and highlight the first password character to be selected 3 Press the key to select the highlighted character add it to the password set 4 Use the and keys to highlight the next password character to be selected 5 Repeat...

Page 27: ...at the Edit prompt Scroll parameter options by pressing the and keys press and retain contact to scroll multiple options consecutively Edit parameters by pressing the key at the Next prompt to enter the text field and press the and keys to increase or decrease the value Press the key at the OK prompt to accept the new value Accept a highlighted parameter by pressing the key at the OK prompt Exit t...

Page 28: ...al d igal s igal min igal h igal d bls s bls min bls h bls d hl h ml s ml min l s l min l h Ml d m3 h Selectable Qmax Dependent on sensor size Factory set Volume Pulse Unit m3 l ml ft3 hl igal ugal bls MI Mugal Selectable Pulse Width 0 09 to 2000 00 ms 0 09 ms Editable Pulses Unit 0 000010 to 10 000 000 pulses unit 1 0 Editable Only shown when Pulse Mode is Pulse Unit Fullscale Frequency 0 250000 ...

Page 29: ...Variant 4 to 20 mA or 4 to 12 20 mA galvanically isolated Maximum loop resistance 750 HART protocol Version 5 7 HART registered Signal levels compliant with NAMUR NE 43 3 8 to 20 5 mA Low alarm 3 6 mA High alarm 21 8 mA Additional accuracy 0 1 of reading Temperature coefficient typically 20 ppm C RS485 Communications PROFIBUS FEX100 DP Variant Registered name FEX100 DP RS485 9 6 kbps to 1 5 Mbps g...

Page 30: ...ing material Powder coated aluminium with glass window Hazardous approvals HART variant only FM FMc Class 1 Div 2 FM listing NI 1 2 ABCD T4 S II III 2 FG T4 Ta 60C Type 4X IP67 for transmitter and integral mounting Ta 70C Type 6P IP68 for remote sensor type FMc listing NI 1 2 ABCD T4 DIP II III 2 FG T4 Ta 60C Type 4X IP67 for transmitter and integral mounting Ta 70C Type 6P IP68 for remote sensor ...

Page 31: ...Analytics Instrumentation pH Conductivity and Dissolved Oxygen Transmitters and Sensors Ammonia Nitrate Phosphate Silica Sodium Chloride Fluoride Dissolved Oxygen and Hydrazine Analyzers Zirconia Oxygen Analyzers Katharometers Hydrogen Purity and Purge gas Monitors Thermal Conductivity Customer support We provide a comprehensive after sales service via a Worldwide Service Organization Contact one ...

Page 32: ...sponsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2011 ABB All rights reserved 3KXF208111R4201 Mic...

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