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ABB TZIDC-210, Operating Instructions Manual

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ABB TZIDC-210 Operating Instructions Manual Download Page 63

 

TZIDC-210, TZIDC-220

 DIGITAL POSITIONER  |  OI/TZIDC-210/TZIDC-220-EN REV. G 

63

 

  

12

 

Maintenance 

 

 

The positioner does not require any maintenance if it is used as 
intended under normal operating conditions. 
 

Note 

Manipulation by users shall immediately render the warranty for 
the device invalid. 
To ensure fault-free operation, it is essential that the device is 
supplied with instrument air that is free of oil, water, and dust. 
 

 

 

 

13

 

Repair 

Safety instructions 

 

 DANGER 

Explosion hazard 

Explosion hazard due to improper repair of the device. 
•  Faulty devices may not be repaired by the operator. 
•  The device may only be repaired by the ABB Service 

Department. 

 

 

Repair and maintenance activities may only be performed by 
authorized customer service personnel. 
When replacing or repairing individual components, use original 
spare parts. 
 

 

Returning devices 

 

Use the original packaging or a secure transport container of an 
appropriate type if you need to return the device for repair or 
recalibration purposes. 
Fill out the return form (see 

Return form

 on page 65) and include 

this with the device. 
In accordance with the EU Directive governing hazardous 
materials, the owner of hazardous waste is responsible for its 
disposal or must observe the following regulations for shipping 
purposes: 
All devices delivered to ABB must be free from any hazardous 
materials (acids, alkalis, solvents, etc.). 
 

 

Please contact Customer Center Service acc. to page 5 for 
nearest service location. 

  

Summary of Contents for TZIDC-210

Page 1: ...an electronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or rotary actuators Fully automatic determination of the control parameters and adaptation to the positioner allow for considerable time savings as well as optimum control behavior Additional Information Additional documentation on TZIDC 210 TZIDC 220 is available for download free o...

Page 2: ...ification 20 ATEX UKEX Ex d type of protection 20 ATEX UKEX Ex i type of protection 21 IECEx Ex d type of protection 22 IECEx Ex i type of protection 23 cFMus 24 EAC TR CU 012 Ex d 28 EAC TR CU 012 Ex i 29 FM installation drawing No 901265 30 3 Design and function 35 Schematic diagram 35 Principle of operation 35 4 Product identification 36 Name plate 36 5 Transport and storage 37 Inspection 37 Tr...

Page 3: ...etting the mechanical position indication 53 Setup of the feedback on the actuator position using proximity switches 54 Setup of the feedback on the actuator position using microswitches 54 10 Operation 55 Safety instructions 55 Parameterization of the device 55 Menu navigation 55 Menu levels 56 Parameter overview 57 Parameter descriptions 58 11 Diagnosis error messages 60 Error codes 60 Alarm cod...

Page 4: ...ON The signal word CAUTION indicates an imminent danger Failure to observe this information may result in minor or moderate injury NOTICE The signal word NOTICE indicates possible material damage Note Note indicates useful or important information about the product Intended use Positioning of pneumatically controlled actuators designed for mounting on linear and rotary actuators The device is desi...

Page 5: ...urity breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information Software downloads By visiting the web pages indicated below you will find notifications about newly found so...

Page 6: ...ude country specific explosion protection approvals Explosion protection approvals TZIDC 210 ATEX UKEX Ex d Ex i details see for Ex d page 10 for Ex i page 11 IECEx Ex d Ex i details see for Ex d page 12 for Ex i page 13 cFMus details see page 14 EAC TR CU 012 Ex d Ex i details see for Ex d page 18 for Ex i page 18 TZIDC 220 ATEX UKEX Ex d Ex i details see for Ex d page 20 for Ex i page 21 IECEx E...

Page 7: ...ountry VDE 0100 Part 540 IEC 364 5 54 Circulating currents must not be guided through the housing Make sure that the housing is properly installed and that its IP rating has not been compromised In potentially explosive atmospheres assembly may be conducted only in compliance with locally applicable installation regulations The following conditions have to be observed incomplete Assembly and maint...

Page 8: ...ng the housing and or by using tools and test devices as needed Maintenance and exchange work may be conducted by qualified specialists only i e qualified personnel in accordance with TRBS 1203 or similar Only those auxiliary components which fulfill all the requirements of European and national guidelines and regulations may be used in potentially explosive atmospheres Maintenance works that requ...

Page 9: ...nly achieved if the splash guard is screwed in place Operating the unit without splash guard cap is prohibited The device may only be operated using instrument air that is free from oil water and dust The use of flammable gas oxygen or oxygen enriched gas is not permitted High recurring charging processes in gas zones must be excluded by the operator Cable gland Limited temperature range of the M2...

Page 10: ...uch as chemical corrosion must be taken into account when affixing the permanent mark Devices that also meet the requirements for the Intrinsic safety Ex i type of protection in accordance with a separate declaration may no longer be operated as intrinsically safe if they have been previously used in the flameproof enclosure Ex d type of protection In the case of high torsional forces the bearing ...

Page 11: ...rogramming device using an ABB LCI adapter Um 30 V DC outside the hazardous area Special conditions Before the final installation the operator decides on the use of the device either as a device with the Intrinsically safe Ex i type of protection or as a device with Flameproof enclosure Ex d type of protection The operator must permanently mark the selected type of use on the name plate Specific a...

Page 12: ...or the intrinsic safety type of protection in accordance with the declaration may no longer be used as intrinsically safe if they have been previously used in the flameproof enclosure type of protection If the positioner is operated at an ambient temperature above 60 C 140 F or below 20 C 4 F make sure to use cable entries and lines suited for an operating temperature corresponding to the maximum ...

Page 13: ...ide the hazardous area Special conditions Before the final installation the operator decides on the use of the device either as a device with the Intrinsically safe Ex i type of protection or as a device with Flameproof enclosure Ex d type of protection The operator must permanently mark the selected type of use on the name plate Specific ambient conditions such as chemical corrosion must be taken...

Page 14: ... the types of protection relevant to the applicable zones and categories When installing the equipment the locally applicable rules on erection have to be observed see page 33 to page 34 Other important facts to be observed The equipment is constructed for IP 66 and has to be protected accordingly in adverse ambient conditions The Certificates have to be taken into account including any special co...

Page 15: ...area with Um 30 V DC Measures of lightning protection have to be provided by the user Special conditions for safe use of Positioners non I S Only devices which are suitable for the operation in explosion hazardous areas declared as zone 2 and the conditions available at the place of operation are allowed to be connected to circuits in the zone 2 The connecting and disconnecting as well as the swit...

Page 16: ...enance or replacement works are to be carried out by qualified personnel only i e personnel qualified according to TRBS 1203 or similar Only such auxiliary components may be used in explosive atmospheres which meet all requirements of European and national directives and legislation Maintenance works that require a dismantling of the system shall only be performed if the atmosphere is Ex free If t...

Page 17: ...BLES SEE ELECTRICAL INSTALLATION INSTRUCTIONS IN THE MANUAL POUR LA SÉLECTION APPROPRIÉE DES CÂBLES VOIR LES INSTRUCTIONS D INSTALLATION ÉLECTRIQUE DANS LE MANUEL If the equipment was tested according to the exception of table 5 from FM class 3615 the label shall contain the statement SEAL ALL CONDUITS WITHIN 18 INCHES SCELLER TOUS LES CONDUITS À MOINS DE 18 POUCES Equipment supplied with a factor...

Page 18: ...e positioner is operated at an ambient temperature above 60 C 140 F or below 20 C 4 F make sure to use cable entries and lines suited for an operating temperature corresponding to the maximum ambient temperature increased by 10 K or corresponding to the minimum ambient temperature respectively Screws that comply with the minimum requirements of the A2 70 A2 80 or 10 12 quality grades must be used ...

Page 19: ...ecial conditions Before final installation the operator needs to decide on the use of the device either A as a device with Ex i intrinsically safe type of protection or B as a device with Ex d type of protection and permanently mark the selected type of use on the name plate Specific conditions of the surrounding environment such as chemical corrosion must be taken into account when affixing the p...

Page 20: ...uch as chemical corrosion must be taken into account when affixing the permanent mark Devices that also meet the requirements for the Intrinsic safety Ex i type of protection in accordance with a separate declaration may no longer be operated as intrinsically safe if they have been previously used in the flameproof enclosure Ex d type of protection In the case of high torsional forces the bearing ...

Page 21: ...rogramming device using an ABB LCI adapter Um 30 V DC outside the hazardous area Special conditions Before the final installation the operator decides on the use of the device either as a device with the Intrinsically safe Ex i type of protection or as a device with Flameproof enclosure Ex d type of protection The operator must permanently mark the selected type of use on the name plate Specific a...

Page 22: ...or the intrinsic safety type of protection in accordance with the declaration may no longer be used as intrinsically safe if they have been previously used in the flameproof enclosure type of protection If the positioner is operated at an ambient temperature above 60 C 140 F or below 20 C 4 F make sure to use cable entries and lines suited for an operating temperature corresponding to the maximum ...

Page 23: ...ide the hazardous area Special conditions Before the final installation the operator decides on the use of the device either as a device with the Intrinsically safe Ex i type of protection or as a device with Flameproof enclosure Ex d type of protection The operator must permanently mark the selected type of use on the name plate Specific ambient conditions such as chemical corrosion must be taken...

Page 24: ... the types of protection relevant to the applicable zones and categories When installing the equipment the locally applicable rules on erection have to be observed see page 33 to page 34 Other important facts to be observed The equipment is constructed for IP 66 and has to be protected accordingly in adverse ambient conditions The Certificates have to be taken into account including any special co...

Page 25: ...area with Um 30 V DC Measures of lightning protection have to be provided by the user Special conditions for safe use of Positioners non I S Only devices which are suitable for the operation in explosion hazardous areas declared as zone 2 and the conditions available at the place of operation are allowed to be connected to circuits in the zone 2 The connecting and disconnecting as well as the swit...

Page 26: ...enance or replacement works are to be carried out by qualified personnel only i e personnel qualified according to TRBS 1203 or similar Only such auxiliary components may be used in explosive atmospheres which meet all requirements of European and national directives and legislation Maintenance works that require a dismantling of the system shall only be performed if the atmosphere is Ex free If t...

Page 27: ...BLES SEE ELECTRICAL INSTALLATION INSTRUCTIONS IN THE MANUAL POUR LA SÉLECTION APPROPRIÉE DES CÂBLES VOIR LES INSTRUCTIONS D INSTALLATION ÉLECTRIQUE DANS LE MANUEL If the equipment was tested according to the exception of table 5 from FM class 3615 the label shall contain the statement SEAL ALL CONDUITS WITHIN 18 INCHES SCELLER TOUS LES CONDUITS À MOINS DE 18 POUCES Equipment supplied with a factor...

Page 28: ...ken into account when affixing the permanent mark Only the manufacturer must change the selected type of use following a re examination Medium strength adhesive must be used to secure the cable entries and line entries and stop them from twisting and self loosening In the case of high torsional forces the bearing sleeves must be replaced due to wear on the shaft for the position pickoff significan...

Page 29: ... Electrical information maximum values Signal circuit 11 12 Ui 24 V Ii 250 mA Pi 1 2 W Ci 5 nF Li 10 µH Characteristic curve linear Current circuit terminal Electrical information maximum values Feedback on the actuator position using proximity switches Pepperl Fuchs SJ2 SN Limit1 51 52 Limit2 41 42 For maximum values EU type examination certificate PTB 00 ATEX 2049 X RU C DE AA87 B 00394 proximit...

Page 30: ...30 TZIDC 210 TZIDC 220 DIGITAL POSITIONER OI TZIDC 210 TZIDC 220 EN REV G 2 Use in potentially explosive atmospheres FM installation drawing No 901265 Page 1 of 5 ...

Page 31: ...TZIDC 210 TZIDC 220 DIGITAL POSITIONER OI TZIDC 210 TZIDC 220 EN REV G 31 Page 2 of 5 ...

Page 32: ...32 TZIDC 210 TZIDC 220 DIGITAL POSITIONER OI TZIDC 210 TZIDC 220 EN REV G 2 Use in potentially explosive atmospheres FM installation drawing No 901265 Page 3 of 5 ...

Page 33: ...TZIDC 210 TZIDC 220 DIGITAL POSITIONER OI TZIDC 210 TZIDC 220 EN REV G 33 Page 4 of 5 ...

Page 34: ...34 TZIDC 210 TZIDC 220 DIGITAL POSITIONER OI TZIDC 210 TZIDC 220 EN REV G 2 Use in potentially explosive atmospheres FM installation drawing No 901265 Page 5 of 5 ...

Page 35: ...r position using microswitches Figure 4 Schematic diagram Note With optional extensions either the Feedback on the actuator position using proximity switches 8 or the Feedback on the actuator position using microswitches 9 can be used In both cases though the mechanical position indication 7 must be installed Principle of operation The TZIDC 210 TZIDC 220 is an electronically configurable position...

Page 36: ... Name of the certification center for EAC Ex approval only m Registration number for compliance certificates for EAC Ex approval only n IP rating for EAC Ex approval only o UKCA marks p Notice Observe product documentation q IP rating r Disposal information s China RoHS marking t Supply air pressure u Input signal fieldbus signal current in the event of an error v Pneumatic system mode of action w...

Page 37: ...The ambient conditions for the transport and storage of the device correspond to the ambient conditions for operation of the device Adhere to the device data sheet Returning devices For the return of devices follow the instructions in Repair on page 63 6 Installation Safety instructions CAUTION Risk of injury Risk of injury from pressurized positioner actuator Before starting work on the positione...

Page 38: ...tors The operating range for linear actuators is maximum 45 symmetrically to the longitudinal axis The usable span within the operating range is ideally 40 but at least 25 The usable span should run as symmetrically to the longitudinal axis as possible Operating range of rotary actuators The usable span is 57 to 57 which must be entirely within the measuring range but does not necessarily need to ...

Page 39: ...achment kit Figure 9 Attaching a follower guide to the actuator 1 Tighten the screws so that they are hand tight 2 Attach the follower guide 1 and clamp plates 2 with screws 4 and spring washers 3 to the actuator stem Figure 10 Assemble lever if not pre assembled 1 Insert spring 8 on bolt with follower pin 9 2 Slip the plastic washer 7 onto the bolt and compress the spring with it 3 Insert the bol...

Page 40: ...ecure the mount bracket 1 with screws 2 and washers 3 using the relevant tap holes on the positioner housing Tighten the screws as evenly as possible to ensure subsequent linearity Align the mount bracket in the oblong hole to ensure that the operating range is symmetrical lever moves between the arrow marks 4 Figure 12 Mounting on a cast iron yoke 1 Attach the mount bracket 2 with screw 4 and was...

Page 41: ... on the position sensor Recommended range for linear actuators 40 Minimum angle 25 Note After mounting check whether the positioner is operating within the measuring range Position of actuator bolt The actuator bolt for moving the potentiometer lever can be mounted permanently on the lever itself or on the valve stem Depending on the mounting method when the valve moves the actuator bolt performs ...

Page 42: ...ting the adapter on the positioner 1 Determine the mounting position parallel to actuator or at 90 angle 2 Calculate the rotational direction of the actuator right or left 3 Move the part turn actuator into the home position 4 Pre adjust feedback shaft In order for the positioner to work within the working range see General on page 38 the installation position as well as the basic position and dir...

Page 43: ... provided and EMC protection is limited Before opening the housing switch off the power supply The electrical connection may only be established by authorized specialist personnel Notices on electrical connection in this instruction must be observed otherwise electric safety and the IP rating may be adversely affected Safe isolation of electric circuits which are dangerous if touched is only guara...

Page 44: ...bus bus feed 51 52 Limit 1 Feedback on the actuator position using proximity switches optional 41 42 Limit 2 Feedback on the actuator position using proximity switches optional 41 42 43 Limit 1 Feedback on the actuator position using microswitches optional 51 52 53 Limit 2 Feedback on the actuator position using microswitches optional Note The TZIDC 210 TZIDC 220 can be equipped either with feedba...

Page 45: ...s are also available for retrofitting by Service Mechanical digital feedback Two proximity switches or microswitches for independent signaling of the actuator position switching points are adjustable between 0 bis 100 Feedback on the actuator position using proximity switches Limit 1 Limit 2 Terminals 41 42 51 52 Supply voltage 5 to 11 V DC Control circuit in accordance with DIN 19234 NAMUR Direct...

Page 46: ...he operator in accordance with their use and application requirements The cable glands must comply with the requirements of EN 60079 1 EN 60079 7 EN 60079 11 or EN 60079 15 Especially in Ex applications the requirements of the appropriate type of protection should be observed Note The connecting terminals are delivered closed and must be unscrewed before inserting the wire 1 Strip the wires to app...

Page 47: ...exible with wire end sleeve with plastic sleeve 0 5 to 1 5 mm2 AWG21 to AWG17 Option modules Cross section Rigid flexible wires 0 14 to 1 5 mm2 AWG26 to AWG17 Flexible with wire end sleeve no plastic sleeve 0 25 to 1 5 mm2 AWG23 to AWG17 Flexible with wire end sleeve with plastic sleeve 0 25 to 1 5 mm2 AWG23 to AWG17 Multi wire connection capacity two wire with the same cross section Rigid flexibl...

Page 48: ...Class 3 in accordance with DIN ISO 8573 1 Information on double acting actuators with spring return mechanism On double acting actuators with spring return mechanism a pressure that significantly exceeds the supply air pressure value can be generated during operation by the springs in the chamber opposite the springs This may damage the positioner or adversely affect control of the actuator In ord...

Page 49: ...eled according to the tap holes available We recommend that you use a pipe with dimensions of 12 1 75 mm The supply air pressure required to apply the actuating force must be adjusted in line with the output pressure in the actuator The working range for the positioner is between 1 4 and 6 bar 20 to 90 psi 1 4 to 5 5 bar 20 to 80 psi marine version Air supply Instrument air Purity Maximum particle...

Page 50: ...MODE and ENTER once the countdown has gone from 3 to 0 release MODE and ENTER The device switches to the operating level n operating mode 1 x Press and hold MODE and ENTER in addition press or until operating mode 1 3 manual adjustment within the sensor range is displayed Release MODE Press or to move the actuator into the mechanical end position check the end positions rotation angle is displayed...

Page 51: ...s from 3 to 0 The new parameter setting is saved and the positioner automatically returns to the operating level It continues in the operating mode that was active prior to the configuration level being called up Request information When the device is in BUS operation the information shown below can be called up Press the following control buttons to access this information Control buttons Action ...

Page 52: ...rts Autoadjust Standard automatic adjustment for rotary actuators 1 ENTER Press and hold until ADJ_ROT is displayed 2 ENTER Press and hold until the countdown ends 3 Release ENTER this starts Autoadjust If Autoadjust is successful the parameters will be stored automatically and the positioner will revert to operating mode 1 1 If an error occurs during Autoadjust the process will be terminated with...

Page 53: ...lay Release MODE 4 Changing parameter settings Quickly press and release to select CTCLOCKW 5 Switching to parameter 3 3 Return to operating level and saving the new settings Press and hold down MODE additionally quickly press and release 2 The following is now shown in the display Release MODE Quickly press and release to select NV_SAVE Press ENTER and hold down until the countdown goes from 3 to...

Page 54: ...oximity switch 2 upper contact on the axis until contact is made i e just before it is inserted in the proximity switch The metal tag enters proximity switch 2 when the axis is rotated counter clockwise as viewed from the front 3 Attach the housing cover and screw it onto the housing 4 Tighten the screws so that they are hand tight Setup of the feedback on the actuator position using microswitches...

Page 55: ...s and of the operating modes Description of symbols Symbol Description Operation or access is restricted Control loop is active The symbol is displayed when the positioner is in operating mode 1 0 CTRL_ADP adaptive control or 1 1 CTRL_FIX fixed control at operating level On the configuration level there are test functions for which the controller will be active as well The control loop symbol will...

Page 56: ...rameters of the positioner can be changed locally The PC is required to change the limit values for the movement counter the travel counter and the user defined characteristic curve On the configuration level the active operating mode is deactivated The I P module is in neutral position The control operation is inactive NOTICE Property damage During external configuration via a PC the positioner n...

Page 57: ...TZIDC 210 TZIDC 220 DIGITAL POSITIONER OI TZIDC 210 TZIDC 220 EN REV G 57 Parameter overview Figure 25 Parameter overview TZIDC 1x0 2x0 M 0502 1 ...

Page 58: ... 1 to 999 9 sec OFF P2 7 SHUT_OPN Shut off value 100 Shut off value 100 OFF 80 0 to 100 OFF P2 8 EXIT Return Return to operating level Function P3 _ ACTUATOR P3 0 MIN_RGE Min of stroke range Operating range min 0 0 to 100 0 0 0 P3 1 MAX_RGE Max of stroke range Operating range max 0 0 to 100 0 100 P3 2 ZERO_POS Zero position Zero position CLOCKWISE CTCLOCKWISE CTCLOCKWISE P3 3 EXIT Return Return to...

Page 59: ...0 0 0 8 P7 10 TEST Test Test Function INACTIVE P7 11 EXIT Return Return to operating level Function NV_SAVE P8 _ P9 _ P10 _ P11 _ FS IP P11 0 FAIL_POS Save position Safe position ACTIVE INACTIVE INACTIVE P11 1 FACT_SET Factory setting Factory setting Function P11 2 IP TYP I P module type Type of l P module NO_F_POS F_SAFE_1 F_SAFE_2 F_FREEZE1 F_FREEZE2 NO_F_POS P11 3 EXIT Return Return to operatin...

Page 60: ...e 1 Correct values or load factory settings 2 Try again at a later point The device is not in the safe position Move the device to the safe position Alarm message can only be read out using the DTM Temperature alarm Automatic adjustment has failed Zero point has shifted Device reset Maintenance required Motion counter limit value up scaled Travel counter limit value up scaled Limit switch 1 up sca...

Page 61: ...es not operate in control mode or the binary input is active The controller does not follow the setpoint Switch to control mode or switch off the binary input Positioning timed out The settling time needed exceeds the configured stroke time None or adaptive control is performed in adaptive mode Ensure that the actuator is not blocked the supply air pressure is adequately high the specified time li...

Page 62: ...have not yet been determined therefore partial Autoadjust cannot be run Data is saved in the non volatile memory Measuring range is exceeded Auto Adjust was automatically stopped Data factory settings are being loaded Less than 10 of the measuring range is used Action running Simulation has been started externally from a PC via HART protocol switch outputs alarm output and analog position feedback...

Page 63: ... Service Department Repair and maintenance activities may only be performed by authorized customer service personnel When replacing or repairing individual components use original spare parts Returning devices Use the original packaging or a secure transport container of an appropriate type if you need to return the device for repair or recalibration purposes Fill out the return form see Return fo...

Page 64: ...levant national laws for example ElektroG Electrical Equipment Act in Germany The product must be supplied to a specialist recycling company Do not use municipal waste collection points These may be used for privately used products only in accordance with WEEE Directive 2012 19 EU If there is no possibility to dispose of the old equipment properly our Service can take care of its pick up and dispo...

Page 65: ...etails Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes No If yes which type of contamination please place an X next to the applicable items biological corrosive irritating combustible highly extremely combustible toxic explos...

Page 66: ...66 TZIDC 210 TZIDC 220 DIGITAL POSITIONER OI TZIDC 210 TZIDC 220 EN REV G Notes ...

Page 67: ...TZIDC 210 TZIDC 220 DIGITAL POSITIONER OI TZIDC 210 TZIDC 220 EN REV G 67 Notes ...

Page 68: ...t prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts...

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