ABB TZIDC-200 Manual Download Page 8

TZIDC-200

 DIGITAL POSITIONER  |  CI/TZIDC-200/C-FM-US-EN REV. B 

 

 

 

… 2  Use in potentially explosive atmospheres 

… cFMus 

 

Maintenance, repair  

Maintenance: defines a combination of any actions carried out to 
retain an item in, or restore it to, conditions in which it is able to 
meet the requirements of the relevant specification and perform 
its required functions. 

Inspection:

 

defines any action comprising careful scrutiny of an item 
carried out either without dismantling, or with the addition 
of partial dismantling as required, supplemented by means 
such as measurement, in order to arrive at reliable conclusion 
as to the condition of an item.  

Visual inspection:

 

defines an inspection which identifies, without the use of 
access equipment and tools, those defects, such as missing 
bolts, which will be apparent to the eye.  

Close inspection:

 

defines an inspection which encompasses those aspects 
covered by a visual inspection and, in addition, identifies 
those defects, such as loose bolts, which will be apparent 
only be the use of access equipment, for example steps, 
where necessary, and tools.  

Detailed inspection:

 

defines an inspection which encompasses those aspects 
covered by a close inspection and, in addition, identifies 
those defects, such as loose terminations, which will only be 
apparent by opening the enclosure, and/or using, where 
necessary, tools and test equipment. 

 

 

•  Maintenance or replacement works are to be carried out by 

qualified personnel only, i.e. personnel qualified according to 
TRBS 1203 or similar.  

•  Only such auxiliary components may be used in explosive 

atmospheres which meet all requirements of European and 
national directives and legislation.  

•  Maintenance works that require a dismantling of the system 

shall only be performed if the atmosphere is Ex-free. If that is 
not possible, however, the usual precautions have to be 
ensured according to local regulations.  

•  Components shall only be replaced by original spare parts 

which are therefore approved for the use in ex- plosive 
atmospheres.  

•  Inside the Ex-atmosphere the equipment has to be cleaned 

regularly. The intervals are to be defined by the user in 
compliance with the environmental conditions present at the 
place of operation.  

•  After maintenance and repair works have been performed, all 

barriers and notes removed for that purpose have to be put 
back in their original place.  

•  The flameproof joints differ from the tables of IEC 60079-1 

and should only be repaired by the manufacturer.  

 

Activity

 

 

Activity 

Visual 

inspection 

every 3 months 

Close inspection 

every 6 months 

Detailed 

inspection every 

12 months 

Visual inspection of 
positioner for intactness, 
removal of dust 
settlements 

 

 

 

Check of electrical system 
for intactness and 
functionality 

 

 

 

Check of entire system  

User's responsibility 

 

Fault elimination 

No changes or modifications may be performed on equipment 
that is operated in conjunction with explosive atmospheres. 
Such equipment shall only be repaired by expert personnel 
trained and authorized to do so. 
 

 

Summary of Contents for TZIDC-200

Page 1: ...has an integral mount design features a modular structure and offers an outstanding price performance ratio Fully automatic determination of the control parameters and adaptation to the final control...

Page 2: ...to HW Rev 5 0 17 Measurement and operating range from HW Rev 5 01 with optional contactless position feedback 19 Mounting on linear actuators 20 Mounting on rotary actuator 23 6 Electrical connection...

Page 3: ...injury WARNING The signal word WARNING indicates an imminent danger Failure to observe this information may result in death or severe injury CAUTION The signal word CAUTION indicates an imminent dange...

Page 4: ...st any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages and or losses related to such...

Page 5: ...ion protection approvals The scope of these approvals extends over the entire EU Switzerland and special countries They range from explosion protection approvals in accordance with ATEX directives to...

Page 6: ...at complies with the types of protection relevant to the applicable zones and categories When installing the equipment the locally applicable rules on erection have to be observed see Page 4 of 5 on p...

Page 7: ...ea with Um 30 V DC Measures of lightning protection have to be provided by the user Special conditions for safe use of Positioners non I S Only devices which are suitable for the operation in explosio...

Page 8: ...orks are to be carried out by qualified personnel only i e personnel qualified according to TRBS 1203 or similar Only such auxiliary components may be used in explosive atmospheres which meet all requ...

Page 9: ...EE ELECTRICAL INSTALLATION INSTRUCTIONS IN THE MANUAL POUR LA S LECTION APPROPRI E DES C BLES VOIR LES INSTRUCTIONS D INSTALLATION LECTRIQUE DANS LE MANUEL If the equipment was tested according to the...

Page 10: ...10 TZIDC 200 DIGITAL POSITIONER CI TZIDC 200 C FM US EN REV B 2 Use in potentially explosive atmospheres cFMus FM installation drawing No 901265 Page 1 of 5...

Page 11: ...TZIDC 200 DIGITAL POSITIONER CI TZIDC 200 C FM US EN REV B 11 Page 2 of 5...

Page 12: ...12 TZIDC 200 DIGITAL POSITIONER CI TZIDC 200 C FM US EN REV B 2 Use in potentially explosive atmospheres cFMus Page 3 of 5...

Page 13: ...TZIDC 200 DIGITAL POSITIONER CI TZIDC 200 C FM US EN REV B 13 Page 4 of 5...

Page 14: ...14 TZIDC 200 DIGITAL POSITIONER CI TZIDC 200 C FM US EN REV B Page 5 of 5...

Page 15: ...system mode of action 3 Reaction in case of power failure 4 Additional options 5 Manufacturer address 6 IP rating 7 CE mark 8 Setpoint signal 9 Supply air pressure 0 Year of manufacture Calendar week...

Page 16: ...erature should be between 40 to 85 C 40 to 185 F Avoid storing the device in permanent direct sunlight In principle the devices may be stored for an unlimited period However the warranty conditions st...

Page 17: ...estoring the factory settings Note Before assembly check whether the positioner meets the control and safety requirements for the installation location actuator or final control element Refer to the S...

Page 18: ...in the operating range is ideally 40 but at least 25 The usable span should run as symmetrically to the longitudinal axis as possible Operating range of rotary actuators The usable span is 57 to 57 wh...

Page 19: ...he device feedback shaft 1 turns clockwise Figure 4 Measurement and operating range with contactless position feedback example for rotary actuators Devices from HW rev 5 01 can be equipped with the or...

Page 20: ...ents of attachment kit Figure 6 Attaching a follower guide to the actuator 1 Tighten the screws so that they are hand tight 2 Attach the follower guide 1 and clamp plates 2 with screws 4 and spring wa...

Page 21: ...1 with screws 2 and washers 3 using the relevant tap holes on the positioner housing Tighten the screws as evenly as possible to ensure subsequent linearity Align the mount bracket in the oblong hole...

Page 22: ...r position on the position sensor Recommended range for linear actuators 40 Minimum angle 25 Note After mounting check whether the positioner is operating within the measuring range Position of actuat...

Page 23: ...90 angle 2 Calculate the rotational direction of the actuator right or left 3 Move the part turn actuator into the home position 4 Pre adjust feedback shaft In order for the positioner to work within...

Page 24: ...t onto the positioner Figure 16 Screwing positioner onto actuator Note After mounting check whether the operating range of the actuator matches the measurement range of the positioner refer to Measure...

Page 25: ...is limited Before opening the housing switch off the power supply The electrical connection may only be established by authorized specialist personnel Notices on electrical connection in this instruc...

Page 26: ...digital feedback SW1 Option module 41 42 Plug in module for digital feedback SW2 Option module 31 32 Plug in module for analog feedback AO Option module Terminal Function comments 51 52 Feedback on th...

Page 27: ...t to 20 mA alarm level Terminals 31 32 Signal range 4 to 20 mA split ranges can be parameterized in the event of an error 20 mA alarm level Supply voltage two wire technology 24 V DC 11 to 30 V DC Cha...

Page 28: ...by the operator in accordance with their use and application requirements The cable glands must comply with the requirements of EN 60079 1 EN 60079 7 EN 60079 11 or EN 60079 15 Especially in Ex appli...

Page 29: ...with wire end sleeve with plastic sleeve 0 5 to 1 5 mm2 AWG21 to AWG17 Option modules Cross section Rigid flexible wires 0 14 to 1 5 mm2 AWG26 to AWG17 Flexible with wire end sleeve no plastic sleeve...

Page 30: ...in accordance with DIN ISO 8573 1 Information on double acting actuators with spring return mechanism On double acting actuators with spring return mechanism a pressure that significantly exceeds the...

Page 31: ...ccording to the tap holes available We recommend that you use a pipe with dimensions of 12 1 75 mm The supply air pressure required to apply the actuating force must be adjusted in line with the outpu...

Page 32: ...or into the mechanical end position check the end positions rotational angle is displayed in degrees for high speed mode press or simultaneously Recommended rotational angle range Linear actuators 20...

Page 33: ...ment within the measuring range 2 Check mechanical mounting in accordance with Standard automatic adjustment on page 33 and repeat the standard automatic adjustment The zero position is determined aut...

Page 34: ...ons on the housing cover Note The labels are located on the inside of the housing cover Setup of the feedback on the actuator position using proximity switches 1 Loosen the screws for the housing cove...

Page 35: ...t parameter values Incorrect parameter values can cause the valve to move unexpectedly This can lead to process failures and result in injuries Before recommissioning a positioner that was previously...

Page 36: ...g to the function desired Operating button functions Control button Meaning ENTER Acknowledge message Start an action Save in the non volatile memory MODE Choose operating mode operating level Select...

Page 37: ...its packaging are manufactured from materials that can be recycled by specialist recycling companies Bear the following points in mind when disposing of them As of 8 15 2018 this product will be under...

Page 38: ...Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat...

Page 39: ...TZIDC 200 DIGITAL POSITIONER CI TZIDC 200 C FM US EN REV B 39 Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA...

Page 40: ...prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document...

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