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TLE Series 625 to 1000 PurePulse™ UL S2

UPS Installation Guide / REV-B

5

Connectivity interface

Fig. 5-1 TLE Series 625 to 1000 - Connectivity rack and Serial port J35µP – RS232

TLE Series 625 to 1000 has the following equipment’s:

Serial Port J35µP - RS232

(see Section 5.1).

Customer Interface board

(see Section 5.2).

Connectivity rack

ready for the installation of four connectivity boards.

Possible connectivity configurations with TLE Series 625 to 1000

Fig. 9-2 Connectivity Slots

For a

Single UPS

it’s possible to install the following

connectivity boards:

-

max. 3 “Customer Interface” boards;

-

max. 2 “3-ph SNMP/WEB Plug-in Adapter” boards.

For a

Parallel System

(max. 6 UPS) it’s possible to install

the following connectivity boards:

-

max. 3 “Customer Interface” boards for each UPS;

-

max. 2 “3-ph SNMP/WEB Plug-in Adapter” boards for
RPA Parallel System.

Note!
The installation of any option board must be performed only by an ABB Service Technician.
Prior to the installation, connection and cabling of any option board the UPS must be completely

powered down and all the power sources that will be connected to the option board must be de-
energized.
Option board shall be connected only to Safety Extra Low Voltage circuits (SELV for IEC-UL-

CSA60950-1): voltage up to 30Vac / 42.4Vpk or 60Vdc maximum and galvanically separated from
AC Mains supply.
Keep SELV cables separated from high voltage cables.

J35µP

- RS232

Connectivity rack

1

2

TLE

S_UL

_62

5-10

00_

S2_U

PS c

onn

ecti

vity

_AB

B_0

1

J35µP

- RS232

Connectivity rack

- +

1

2

Q1

0 OFF

I ON

TLE Series 625 & 750

E

PO

- +

1

2

Q1

0 OFF

I ON

J35µP

- RS232

Connectivity rack

TLE Series 1000

CNT_Con

nectivity r

ack_ABB_0

1

SNMP car

d

J3

J2

J5

J4

16

15

4

19

18

17

20

9

8

7

6

5

14

13

12

3

2

1

22

11

2

1

21

10

Customer i

nterface

«
...
63
64
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Summary of Contents for TLE 1000 Series

Page 1: ... UPS INSTALLATION GUIDE TLE Series 625 to 1000 kVA UL S2 TLE Series 625 to 1000 kVA UL S2 TLE Series 625 750 TLE Series 1000 ...

Page 2: ...y grounding ABB Legal Entity ECN 2959 IP Ring Bus safety 04 16 2019 Copyright 2020 by ABB Power Protection SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system is not to be reproduced either in part or in its entirety without the prior written consent of AB...

Page 3: ...bout the installation of the UPS Thank you for choosing ABB Start up and commissioning An ABB Global Services Field Engineer must perform start up and commissioning of the UPS Please contact ABB Service Center at least two weeks prior to schedule start up and commissioning at 1 800 292 3739 Distributed in the USA by ABB Service Center ABB Power Protection SA Via Luserte Sud 9 CH 6572 Quartino Swit...

Page 4: ...to 1000 is a Category C3 UPS Product according to IEC 62040 2 This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances We recommend that this manual be kept next to the UPS for future references If any problems are encountered with the procedures contained in this manual please conta...

Page 5: ...ments 38 4 9 Wiring connection 41 4 9 1 TLE Series 625 750 Power connection with Common Input Utility 45 4 9 2 TLE Series 625 750 Power connection with Dual Input Utility 47 4 9 3 TLE Series 1000 Power connection with Common Input Utility 50 4 9 4 TLE Series 1000 Power connection with Dual Input Utility 52 4 9 5 Use of TLE Series 625 to 1000 in eBoost Operation Mode 55 4 9 6 Use of TLE Series 625 ...

Page 6: ...ately during Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After removing the sidewalls of the UPS make sure that all earth connections when reassembling are correctly reattached This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against animals intru...

Page 7: ...or separate Battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the Battery and do not lay them where they could fall onto the Battery or into the cabinet 3 Disconnect charging source prior to connecting or disconnecting Battery terminals Install the Battery as shown on the drawing provided with the Battery When connecting cables never allow a cable to short acros...

Page 8: ...e dangerous voltage present Risk of electric shock PE Earth GND Ground Protective Grounding terminal A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which an alternating sine wave current or voltage may be applied or supplied A terminal to which or from which a direct current or voltage may be applied or supplied ...

Page 9: ...ctivity Rack Fig 2 1 3 Control Panel Fig 2 1 5 Manual switches Q1 Fig 2 1 2 TLE Series 625 750 General view with open doors TLES_UL_300 500_S2b_UPS_ABB_02 TLES_UL_625 750_S2_UPS_ABB_02 SNMP CI J35µP XA 1 2 TLES_160 400_S2_Customer interface CI_SNMP_XA_01a E P O E P O TLES_UL_750 1000_S1_Switch Q1_01 Q1 0 OFF I ON EPO EPO 1 2 Q1 0 OFF I ON TLES_UL_625 750_S2_UPS_ABB_03 ...

Page 10: ...ction 3 Bus bars for Utility input and Load output connection 4 Bus bars for External Battery connection CI Customer Interface Board see Fig 2 1 4 CR Connectivity Rack J35µP Serial port RS232 for IMV protocol Q1 UPS Output switch RPA RPA board Redundant Parallel Architecture for Parallel System option SNMP 3 ph SNMP WEB plug in adapter option see Fig 2 1 4 XA Terminals for EPO Emergency Power Off ...

Page 11: ...2 2 4 Connectivity Rack Fig 2 2 3 Control Panel Fig 2 2 5 Manual switches Q1 Fig 2 2 2 TLE Series 1000 General view with open doors TLES_UL_1000_S2_UPS_ABB_02 SNMP CI J35µP XA 1 2 TLES_160 400_S2_Customer interface CI_SNMP_XA_01a E P O E P O TLES_UL_750 1000_S1_Switch Q1_01 Q1 0 OFF I ON E P O E P O 1 2 Q1 0 OFF I ON TLES_UL_1000_S2_UPS_ABB_03 ...

Page 12: ...ion 3 Bus bars for Utility input and Load output connection 4 Bus bars for External Battery connection CI Customer Interface Board see Fig 2 2 4 CR Connectivity Rack J35µP Serial port RS232 for IMV protocol Q1 UPS Output switch RPA RPA board Redundant Parallel Architecture for Parallel System option SNMP 3 ph SNMP WEB plug in adapter option see Fig 2 2 4 XA Terminals for EPO Emergency Power Off co...

Page 13: ...y environmentally friendly material at the end of its service life must be recovered conforming to the local applicable regulations UPS packing materials must be recycled in compliance with all applicable regulations Recycling at the end of service life ABB in compliance with environment protection recommends to the User that the UPS equipment at the end of its service life must be recovered confo...

Page 14: ... must be lifted with a forklift in upright position Take note of the Center of Gravity marked on the package Warning Check for sufficient floor and elevator loading capacity Transport UPS only in upright position Do not stack other package on top of the UPS Crane Fig 4 1 2 Position of the carrying belts when moving the unpacked UPS Crane If the UPS has to be lifted by crane use suitable carrying b...

Page 15: ...ts TLE Series 1000 Dimensions W x D x H 143 50 x 34 06 x 75 00 inches 3645 x 865 x 1905 mm Weight UPS complete 5732 lbs 2600 kg Power Section cabinet 3638 lbs 1650 kg In Out Section cabinet 2094 lbs 950 kg Floor loading UPS complete 169 lbs sq ft 825 kg m2 Note The weight of each single piece is marked outside the package 34 06 865mm 63 39 1610 mm 75 00 1905mm 118 12 3000 mm 54 73 1390 mm Power Se...

Page 16: ...nge not exceeding 13 F 25 C to 131 F 55 C In case the Battery is included please refer to Section 4 3 2 Some important functions of the UPS such as the customized functions are defined by parameters stored in a RAM memory A small backup Battery located on the Control Unit board supplies the RAM If the storage time of the UPS exceeds 1 year these functions should be verified by an authorized Servic...

Page 17: ...ential consequences are explained in the User Manual to Section 9 1 4 read and understand them The TLE Series 625 to 1000 UPS can radiate radio frequency energy Although some RFI Radio Frequency Interference filtering is inherent to the UPS there is no guarantee that the UPS will not influence sensitive devices such as cameras and monitors that are positioned close by If interference is expected t...

Page 18: ...e covered with a protective plate Please remove the plate before drilling any holes TLES_UL_625 750_S2_UPS view top_ABB_01US Frontal side 64 57 1640mm 118 12 3000 mm 27 56 700 mm 29 53 750 mm 34 06 865 mm 2 52 64 mm 2 00 51 mm 1 38 35 mm 7 88 200 mm 16 73 425 mm Power Section cabinet In Out Section cabinet TLES_UL_1000_S2_UPS view top_ABB_01US 81 10 2060 mm 143 50 3645 mm 37 40 950 mm 29 53 750 mm...

Page 19: ...locks to the floor Fig 4 4 1 6 TLE Series 625 to 1000 Fixing of the UPS cabinet on the floor Fig 4 4 1 7 TLE Series 625 750 UPS cabinet floor fixing points TLES_UL_625 1000_S2_UPS fixing_ABB_01 A A Detail A TLE Series 625 750 TLE Series 1000 Power Section cabinet In Out Section cabinet 29 53 750 mm 2 37 60 mm 34 06 865 mm 2 13 54 mm Frontal side 27 56 700 mm 27 56 700 mm 29 53 750 mm 118 11 3000 m...

Page 20: ... positioned side by side the side panels must be mounted on all units Remove the side air inlet grids on the intermediate units to run the control bus cable connections Ø 0 53 13 5mm 29 53 750 mm 34 06 865 mm 2 13 54 mm 27 56 700 mm 27 56 700 mm 33 46 850 mm 143 50 3645 mm 3 94 100 mm 3 94 100 mm Frontal side TLES_UL_1000_S2_UPS fixing_ABB_02 Power Section cabinet In Out Section cabinet 7 87 200 m...

Page 21: ...ery ambient temperature is above 77 F 25 C The Battery System associated with larger UPS is usually either rack mounted or installed in multiple Battery Cabinets Installation and assembly must be made according to the local standards and Battery System manufacturer s recommendations The Battery Circuit Breaker or Battery Fuse Box must be mounted as near as possible to the Battery Warning Battery i...

Page 22: ...to prevent overheating of the UPS the available air intake flow rate must exceed the total air exhaust flow rate requirement of the UPS system Contact your ABB Service Center for appropriate solutions The below table indicates the heat dissipation at full Load at PF 1 and charged Battery up to 3280 ft 1000 m altitude for cooling air 77 F 25 C to 86 F 30 C UPS model Losses Cooling air flow VFI eBoo...

Page 23: ...ion when moving the UPS cabinet Take care not to damage the UPS when moving by forklift A damaged UPS must never be installed or connected to Utility or Battery In case of any damage sustained during the transport immediately inform the shipping agent A detailed report of the damage is necessary for any indemnity claim Included in the delivery you can find the following parts An accessory bag Air ...

Page 24: ... foil base D PE stretch foil Fig 4 6 5 Location of the Protective Foil Protective foil TLE Series 625 to 1000 is provided with a Protective Foil on the roof and door front panels to prevent material from falling into UPS Warning It s mandatory to remove the Protective Foil but only just before the first start up of the UPS as indicated in the appropriate label The removal of the Protective Foil sh...

Page 25: ...abinets positioning and interconnection TLE Series 625 750 in standard version is delivered split into two cabinets Power Section cabinet and In Out Section cabinet Align them together with the Power Section cabinet on the left side cabinet with Control Panel Pay attention that no loose cables are trapped when pushing the cabinets together Once finally positioned the two cabinets have to be connec...

Page 26: ...ion cabinet on the left side cabinet with Control Panel Pay attention that no loose cables are trapped when pushing the cabinets together Once finally positioned the two cabinets have to be connected together with power and control wiring Refer to Section 4 7 2 and 4 7 3 Power Section cabinet In Out Section cabinet 3b 1 2 3a 8 Bolt M6x12 14 77 375 mm 6 Bolt M6x12 3 94 100 mm 9 97 253 mm 30 60 777 ...

Page 27: ...tion L2 Rectifier 1 Bus bar 60 10 x 270 mm L3 Rectifier Interconnection L3 Rectifier 1 Bus bar 60 10 x 270 mm N Neutral Interconnection N Neutral 1 Bus bar 100 10 x 270 mm Detail showing bus bars interconnection Pre Fixed Nut M10 Flat Washer M10 Spring Washer Bolt M10x35 Bus Bar Bus bars interconnection L1 Inverter L2 Inverter L3 Inverter L1 Rectifier N Neutral L2 Rectifier L3 Rectifier Power Sect...

Page 28: ...onnection L3 Rectifier 1 Bus bar 60 10 x 270 mm N Neutral Interconnection N Neutral 1 Bus bar 100 10 x 270 mm In Out Section cabinet Bus bars interconnection L1 Inverter L2 Inverter L3 Inverter L1 Rectifier N Neutral L2 Rectifier L3 Rectifier Power Section cabinet Detail showing bus bars interconnection Pre Fixed Nut M10 Flat Washer M10 Spring Washer Bolt M10x35 Bus Bar Apply UL listed termination...

Page 29: ...ctor male 32 poles Power Section cabinet In Out Section cabinet Fig 4 7 3 2 Connection of hearting connectors HAN connectors Note All these connections must be performed only by an ABB Service Technician Proper dressing needs to be done for each cable assembly in order to reduce the stress All the cables must be sufficiently at least 4 10cm away from all live parts Cable binders used to support th...

Page 30: ...H9 LEM H10 Power Section cabinet In Out Section cabinet H10 LEM H11 Power Section cabinet In Out Section cabinet H11 LEM H13 Power Section cabinet In Out Section cabinet H13 LEM H14 Power Section cabinet In Out Section cabinet H14 LEM H15 Power Section cabinet In Out Section cabinet H15 LEM In Out Section cabinet Power Section cabinet XTR2A XTR2A H9 10 11 H13 14 15 The cables must be fixed and do ...

Page 31: ...Fig 4 7 3 5 Connection of hearting connectors HAN connectors Note All these connections must be performed only by an ABB Service Technician Proper dressing needs to be done for each cable assembly in order to reduce the stress All the cables must be sufficiently at least 4 10cm away from all live parts Cable binders used to support the wiring must not be overly tightened In Out Section cabinet XD1...

Page 32: ...H9 LEM H10 Power Section cabinet In Out Section cabinet H10 LEM H11 Power Section cabinet In Out Section cabinet H11 LEM H13 Power Section cabinet In Out Section cabinet H13 LEM H14 Power Section cabinet In Out Section cabinet H14 LEM H15 Power Section cabinet In Out Section cabinet H15 LEM In Out Section cabinet Power Section cabinet XTR2A XTR2A XTR2A connector H13 14 15 H9 10 11 H9 10 11 H13 14 ...

Page 33: ...l Input sources if desired Dual Input Utility Configuration Rectifier Bypass Fig 4 7 1 1 Dual Input Utility Rectifier Bypass The Bypass and Rectifier use different power sources F1 and F2 inputs In this case when the Rectifier input fuses are opened the Automatic Bypass is supplied by the other connection Note Always verify that the received UPS is as per the configuration ordered While installing...

Page 34: ...ue to the existence of voltage surge protection devices inside the UPS The connection of the Battery to the UPS must be protected with fuses or similar devices according to technical specifications and in accordance with local standards Note If you use ELCB breaker Earth Limiting Circuit Breaker to protect the input connections consider the high leakage current generated by the noise suppression c...

Page 35: ...rent data in the chart below Minimum Battery cable requirement is based on the current data below The maximum available fault current from the Battery supply is 20kA The minimum breaker voltage rating is 540V Fig 4 8 3 1 Dual Input Utility Rectifier Bypass Fig 4 8 3 2 Common Input Utility Rectifier Bypass The AC values below are current ratings per phase These maximum and nominal ratings should be...

Page 36: ...0 A 1000 A 800 A 1200 A 1000 A n a 1600 A TLE Series 750 n a 1200 A 1200 A 1000 A n a 1200 A n a 2000 A TLE Series 1000 n a 1600 A 1600 A n a n a 1600 A n a 2500 A Wiring Wire sizing according to NEC Section 210 20 a Table 310 16 Use 167 F 75 C copper or aluminum wire Wiring requirements AC Input Rectifier 3 Phase 4 wire plus Ground AC Input Bypass 3 Phase 4 wire plus Ground AC Output 3 Phase 4 wi...

Page 37: ... 55 65 75 3 85 100 110 65 75 85 2 95 115 130 75 90 100 1 110 130 150 85 100 115 1 0 125 150 170 100 120 135 2 0 145 175 195 115 135 150 3 0 165 200 225 130 155 175 4 0 195 230 260 150 180 205 250 215 255 290 170 205 230 300 240 285 320 190 230 255 350 260 310 350 210 250 280 400 280 335 380 225 270 305 500 320 380 430 260 310 350 600 355 420 475 285 340 385 700 385 460 520 310 375 420 750 400 475 ...

Page 38: ...mon Input Utility for Rectifier Bypass Single UPS with Common Input Utility for Rectifier Bypass 3 wire distribution 3 phase plus ground Single UPS with Dual Input Utility for Rectifier Bypass Connect a single input Neutral to Bypass Utility inside the UPS common Neutral for Bypass and Rectifier Single UPS with Dual Input Utility for Rectifier Bypass 3 wire distribution 3 phase plus ground ...

Page 39: ...5 to 1000 PurePulse UL S2 UPS Installation Guide REV B UPS Parallel System with Common Input Utility Rectifier Bypass UPS Parallel System with Common Input Utility Rectifier Bypass 3 wire distribution 3 phase plus ground ...

Page 40: ... UPS Parallel System with Dual Input Utility for Rectifier Bypass Connect a single input Neutral to Bypass Utility inside the UPS common Neutral for Bypass and Rectifier UPS Parallel System with Dual Input Utility for Rectifier Bypass 3 wire distribution 3 phase plus ground ...

Page 41: ...itional cabinets containing Batteries input output transformers etc their ground terminals must be connected to the UPS main ground terminal Once the power cables have been connected re install the internal safety shields and close the cabinets by re installing all external panels TLE Series 625 750 Access to the bus bars for the cable connections Fig 4 9 1 TLE Series 625 750 Access to connection ...

Page 42: ...1 for details The holes must be drilled with the cover plate C D E F removed from the UPS to avoid metal dust falling in the connection bars area Warning Panel A B C D E F G should never be removed or replaced with power applied to the UPS These panels are in close proximity to 480V live buss bars Always disconnect the Rectifier Bypass Load and Battery sources from the UPS before removing or repla...

Page 43: ... a torque wrench at 530 Lb in 60 Nm Fig 4 9 4 TLE Series 625 to 1000 Power connection configuration bus bars with bottom cable entry Position of the bus bars for cables input from the top of the UPS Q1 Top entry cables Utility input Load output BR3 BR1 L3 1 L3 2 N Q1 Top entry cables Utility input Load output TLE Series 1000 TLE Series 625 750 Load L3 Load L2 Load L1 BR2 L2 1 L2 2 L1 1 L1 2 N TLES...

Page 44: ...ry as standard It is possible to configure the bus bars with bottom cable entry see Fig 4 9 6 Fig 4 9 6 TLE Series 625 to 1000 Battery connection configuration bus bars with top or bottom cable entry Battery connection cables are connected to bus bars using M10 bolts The bolts of the connection cables must be tightened with a torque wrench at 355 Lb in 40 Nm TLES_UL_625 750 1000_S2_UPS connection ...

Page 45: ...e of the Battery Negative pole of the Battery PE Battery cabinet Ground Bolt Size Torque M10 355 Lb in 40 Nm Warning Before closing the External Battery Fuses verify for correct polarity of the Battery connection Note To meet standards concerning electromagnetic compliance the connection between the UPS and external Battery must be done by using a shielded cable or suitable shielded steel conduit ...

Page 46: ... together The output distribution cabinet must contain a Neutral Bus see Fig 4 9 1 2 If no Neutral Connection is available with the Bypass Input 3 wire input ground and the Load does not require a Neutral solidly connect the Output Neutral of the UPS to ground in the Output Distribution Cabinet Wire Neutral Conductors from the UPS to the output distribution cabinet common point of connection and s...

Page 47: ...3 Load phase C L3 N Neutral PE Ground External Battery connection Positive pole of the Battery Negative pole of the Battery PE Battery cabinet Ground Bolt Size Torque M10 355 Lb in 40 Nm Warning Before closing the External Battery Fuses verify for correct polarity of the Battery connection Note To meet standards concerning electromagnetic compliance the connection between the UPS and external Batt...

Page 48: ... together The output distribution cabinet must contain a Neutral Bus see Fig 4 9 2 2 If no Neutral Connection is available with the Bypass Input 3 wire input ground and the Load does not require a Neutral solidly connect the Output Neutral of the UPS to ground in the Output Distribution Cabinet Wire Neutral Conductors from the UPS to the output distribution cabinet common point of connection and s...

Page 49: ... BR1 BR2 and BR3 For Dual Input Utility Bypass and Rectifier the interconnection links BR1 BR2 and BR3 must be removed see Fig 4 9 2 3 BR3 BR2 BR1 BR3 BR2 BR1 L2 2 L3 2 N Utility Neutral Load Neutral L2 1 L3 1 L1 2 L1 1 Load L3 Load L2 Load L1 Interconnections links BR1 BR2 and BR3 must be removed N Utility Neutral Load Neutral 1 Rectifier Utility 2 Bypass Utility Q1 TLES_UL_625 750_S2_UPS BR1 2 3...

Page 50: ... pole of the Battery Negative pole of the Battery PE Battery cabinet Ground Bolt Size Torque M10 355 Lb in 40 Nm Warning Before closing the External Battery Fuses verify for correct polarity of the Battery connection Note To meet standards concerning electromagnetic compliance the connection between the UPS and external Battery must be done by using a shielded cable or suitable shielded steel cond...

Page 51: ... together The output distribution cabinet must contain a Neutral Bus see Fig 4 9 3 2 If no Neutral Connection is available with the Bypass Input 3 wire input ground and the Load does not require a Neutral solidly connect the Output Neutral of the UPS to ground in the Output Distribution Cabinet Wire Neutral Conductors from the UPS to the output distribution cabinet common point of connection and s...

Page 52: ...L2 L3 Load phase C L3 N Neutral PE Ground External Battery connection Positive pole of the Battery Negative pole of the Battery PE Battery cabinet Ground Bolt Size Torque M10 355 Lb in 40 Nm Warning Before closing the External Battery Fuses verify for correct polarity of the Battery connection Note To meet standards concerning electromagnetic compliance the connection between the UPS and external ...

Page 53: ... together The output distribution cabinet must contain a Neutral Bus see Fig 4 9 4 2 If no Neutral Connection is available with the Bypass Input 3 wire input ground and the Load does not require a Neutral solidly connect the Output Neutral of the UPS to ground in the Output Distribution Cabinet Wire Neutral Conductors from the UPS to the output distribution cabinet common point of connection and s...

Page 54: ...inks BR1 BR2 and BR3 For Dual Input Utility Bypass and Rectifier the interconnection links BR1 BR2 and BR3 must be removed see Fig 4 9 4 3 BR3 BR2 BR1 BR3 BR2 BR1 L2 2 L3 2 N Utility Neutral Load Neutral L2 1 L3 1 L1 2 L1 1 Q1 Load L3 Load L2 Load L1 TLES_UL_1000_S2_UPS BR1 2 3_ABB_01US Interconnections links BR1 BR2 and BR3 must be removed N Utility Neutral Load Neutral 1 Rectifier Utility 2 Bypa...

Page 55: ...ilter exhibits a predominantly capacitive characteristic it may provide some degree of reactive power compensation when combined with lagging power factor loads Conversely depending on the load type and level the UPS input characteristic may exhibit a leading power factor in eBoostTM Operation Mode Please contact your ABB Service Centre for more information Note If an emergency generator set suppl...

Page 56: ...s automatically disabled Fig 4 9 6 1 TLE Series 625 to 1000 Interconnection links BR1 BR2 and BR3 In order to avoid improper operation only the Rectifier input should be powered L1 1 L2 1 and L3 1 Fig 4 9 2 1 4 9 4 1 therefore the interconnection links BR1 BR2 and BR3 on the input bus bars must be removed See pictures above and Fig 4 9 6 1 Special care must be taken in choosing the fuse ratings in...

Page 57: ...the Parallel System no phase shift allowed between units Note It is strongly recommended that no transformers automatic circuit breakers or fuses should be inserted between the unit s output and the Load common bus bars However it is recommended that a disconnection or isolation switch is installed in order to totally isolate a unit if needed Verify that power wiring and control wiring run in sepa...

Page 58: ... maintained between units in case one of the control cables should fail or be accidentally damaged or disconnected The standard length of the control bus cable between two parallel units is 40 ft 12m The maximal overall length of bus connection between the first and the last unit should not exceed 295 ft 90m Verify that control wiring run in an individual separate steel conduit Note Under no circu...

Page 59: ...s SW1 1 2 3 4 5 6 must be in position ON see Fig 4 10 2 2 Fig 4 10 2 3 Bus connection on intermediate units Note Intermediate units of an RPA Parallel System On the two boards P13 P14 IM0222 Bus Interface Board of the intermediate units of a Parallel System the switches SW1 1 2 3 4 5 6 must be in position OFF see Fig 4 10 2 3 J2 J1 J2 J1 B A J1A 1 J1B 1 1 2 3 SW1 4 5 6 O N TLES_160 400_S2_RPA IM02...

Page 60: ...nnection The communication bus cable connectors are placed on the two boards P13 P14 IM0222 Bus Interface Board See Fig 4 10 3 1 and 4 10 3 2 Fig 4 10 3 3 View electronic module on intermediate unit Control bus cables connection Plug the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 on the connectors J1A J2A and J1B J2B placed on the two boards P13 P14 IM0222 Bus Interface Board Fix the communica...

Page 61: ...ce Board For reliability reasons the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 connecting the units should be run in separated protected conduits as indicated in Fig 4 10 3 4 and 4 10 3 5 separated from the power cables It is important that the cable J1A J2A 1 2 3 4 5 must be the same length as cable J1B J2B 1 2 3 4 5 Warning Connection and commissioning of an additional UPS to an existing Pa...

Page 62: ...tion When opened this contact causes the immediate opening of the Contactors K6 and K7 as well as the shut down of Rectifier Inverter and Static Switch Note This procedure could imply a Load shut down Keep SELV cables separated from high voltage cables In a Parallel System a separate NC Normally Closed contact must be connected individually to each unit Fig 4 11 2 XA EPO Emergency Power Off RPA Pa...

Page 63: ...estored as follows Realize the push button EPO Emergency Power Off contact on XA EPO 1 EPO 2 is closed again Perform the Inverter OFF command from the screen Commands 1 Inverter OFF see User Manual to Section 6 5 In case of a Parallel System perform the Inverter OFF command from the screen Commands 1 Inverter OFF of each unit connected on the Parallel Bus and having its switch Q1 UPS Output closed...

Page 64: ...that external hazardous voltage can be supplied from the IP cabinet FU1 FU2 FU3 Fig 4 3 7 2 to the IM0278 J19 10 J19 7 J19 4 Fig 4 3 7 3 and to the connector XRB1 Fig 4 3 7 3 even after UPS shut down To remove the hazardous voltages it is necessary to manually open the IP cabinet fuses FU1 FU2 FU3 Fig 4 3 7 2 checking the presence of any voltage before working on the UPS Read carefully the documen...

Page 65: ... UPS max 2 3 ph SNMP WEB Plug in Adapter boards for RPA Parallel System Note The installation of any option board must be performed only by an ABB Service Technician Prior to the installation connection and cabling of any option board the UPS must be completely powered down and all the power sources that will be connected to the option board must be de energized Option board shall be connected onl...

Page 66: ...alarms and parameters see Section 6 4 SETUP PRINTER Fig 5 1 2 Serial port J35µP connection to PC with RS232 1 1 cable DB9m DB9f The serial port J35µP RS232 is enabled on all the units of the RPA Parallel System Fig 5 1 3 Connector J1 RJ45 8P8C Note The serial port J35µP RS232 is enabled also in case the J1 RJ45 connector of the P4 Customer Interface see Section 5 2 1 is already connected J35µP RS2...

Page 67: ...mmon NC Normally Closed Output signals on voltage free contacts Programmable functions on input contacts On terminals X1 6 of the following 27 signals can be selected from the display entering with the appropriate Service Code Some UPS functions can be activated with parameters when an external Normally Open NO contact is closed on X1 10 21 or X1 11 22 Selectable functions by changing parameters S...

Page 68: ...FAILURE def Parameter RL 1 X1 4 5 6 NO C NC LOAD ON INVERTER def Parameter RL 3 X1 7 8 9 NO C NC STOP OPERATION def Parameter RL 5 X1 12 13 14 NO C NC LOAD ON MAINS def Parameter RL 2 X1 15 16 17 NO C NC GENERAL ALARM def Parameter RL 4 X1 18 19 20 NO C NC BUZZER ACOUSTIC ALARM def Parameter RL 6 In case different alarms or operating status are required they can be configured on the same terminals...

Page 69: ...uitable to install the signal GENERATOR ON on X1 11 22 See Fig 5 2 1 X1 Since the Parameter for of the reading of the Generator function is Service Code protected call the nearest ABB Service Centre for it s activation When this contact closes it changes certain programmable functions such as Enabling or disabling of synchronization and consequently the Load transfer to generator Reduction or elim...

Page 70: ... AUX contact of the External Maintenance Bypass Switch 5 2 7 X1 terminal block eBoost IEMi control signal The UPS operation in either eBoost or IEMi operating modes can be controlled via a NO Normally Open contact by installing the eBoost IEMi CONTROL signal routed to the programmable function contacts see Section 5 2 3 When this contact closes eBoost or IEMi operation mode is inhibited The Parame...

Page 71: ...stallation Guide REV B 6 Notes 6 1 Notes Form It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by ...

Page 72: ...https library abb com ABB Power Protection SA Via Luserte Sud 9 6572 Quartino Switzerland abb com ups Copyright 2020 ABB All rights reserved Specifications subject to change without notice ...

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