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ABB Terra HP, User Manual

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ABB TERRA HP USER MANUAL

 

 
 
 

2021-01-11

 

 

23/25

 

 
 
 

K

 

C

 

B

F

D

J

 

H

 

I

 

G

E

A

 

4.3.2.

 

Charge Post component view

 

 

A.

 

CPI (Charge Protocol Interface) CCS / CHAdeMO

 

B.

 

Cooling unit

 

C.

 

CCB (Core Control Board)

 

D.

 

Ethernet switch

 

E.

 

24 V 

power supply

 

F.

 

SPD (Surge Protection Device)

 

G.

 

Circuit breaker

 

H.

 

Heater

 

I.

 

RFID reader

 

J.

 

HMI touchscreen unit 

 

K.

 

GPIO LED strip driver board

 

 

 

Summary of Contents for Terra HP

Page 1: ...2021 01 11 2021 01 11 1 25 USER MANUAL ABB Terra HP user manual High power EV charging system ...

Page 2: ...tecting the intellectual prop erty in the ABB products described in this document The information in this document is subject to change without notice and should not be construed as a commitment by ABB ABB assumes no responsibility for any errors that may appear in this doc ument In no event shall ABB be liable for direct indirect special incidental or consequential damages of any nature or kind a...

Page 3: ...post overview 11 2 2 Charge post configurations 11 2 3 System configurations 12 Static system 12 Dynamic DC 12 2 4 Authorization to charge 13 2 5 Payment terminal 13 2 6 Energy Meter Readout 13 3 Charging 14 4 Operator Instructions 20 4 1 Cleaning the enclosures 20 4 2 Preventive maintenance 21 4 2 1 Service inspection of the cabinets 21 4 2 2 Special inspections 21 4 3 Problem resolving 22 4 3 1 ...

Page 4: ... Earth ground connection for safety and functional purposes RCBO Residual current Circuit Breaker with Overload protection Breaks the connection if a residual current or overload is detected RCD Residual Current Device Breaks the connection if a residual current is detected RFID Radio Frequency Identification is a communication technology utilizing radio frequency electromagnetic waves to transfer...

Page 5: ...information 1 3 Intended use of the charger A Terra HP system consists of at least one power cabinet and one charge post The outlets of the charge post are solely used to charge electric vehicles that are compatible with the supported charging standards 1 4 Owner responsibilities The owner and site operator are required To prepare the site where the charge station will be installed according to th...

Page 6: ...with calibration law Weblink https www bundesnetzagen tur de DE Sachgebiete ElektrizitaetundGas Unternehmen_Institutionen HandelundVertrieb Ladesaeulen Anzeige_Ladepunkte_node html 3 The user of this product must ensure that the calibration validity periods for the components in the charging device and for the charging device itself are not exceeded 4 The user must store the signed data packets re...

Page 7: ...itable aids for the purposes mentioned in number 1 For the user of the measured values this regulation gives rise to the following specific obligations for the use of measured values in accordance with calibration law 1 The contract between EMSP and the customer must clearly stipulate that only the delivery of electrical energy and not the duration of the charging service is the subject of the con...

Page 8: ...stored for a sufficient length of time in order to be able to complete the associated business transactions 9 In the event of a justified request for verification the EMSP has to enable the authentication of the copies of the product belonging to these operating instructions by providing suitable iden tification means for the purpose of carrying out calibrations diagnostic tests and usage moni tor...

Page 9: ...ntal pollution WARNING Pinch Hazard Identifies a hazard that could result in injuries in which some body parts are pinched or crushed NOTICE Contains remarks suggestions or advice Safety regulations WARNING If a charge outlet is damaged take the following steps 1 Do not use the damaged charge outlet 2 Contact the owner site operator WARNING Operation after damage or accidents If there is a fire in...

Page 10: ...e car or damage the charger NOTICE When connecting or disconnecting a connector 1 Handle cables and connectors with care Do not drop the cables or connectors Place them back in their re spective holders Only insert a connector into a suitable car inlet Never use ex cessive force CAUTION No User serviceable parts inside Do not allow any user to repair or manage the electronics in side ...

Page 11: ...e post configuration E Ventilation grill 2 2 Charge post configurations The Terra HP charger supports the following DC charging protocols Indicator Description C CCS outlet with liquid cooled cable Up to 375 A and 175 kW with one power cabinet and up to 500 A and 350 kW with two power cabinets J CHAdeMO outlet with conventional cable Up to 125 A or 200 A depending on the cable type Figure 1 Terra ...

Page 12: ...B Dynamic DC power sharing technology two charge posts can be powered by just two instead of four power cabinets whereby available power is dynamically shared between the charge posts This is a cost effective solution for sites with multiple charge posts Please note that Dynamic DC is only supported on Terra HP175D power cabinets whereby the D in dicates suitability for Dynamic DC ...

Page 13: ...n solutions via OCPP 2 5 Payment terminal Optionally the charge post can be equipped with a payment terminal This is a field installable op tion ABB offers multiple models with multiple payment service providers acquirers The EV driver is guided in the use of a payment terminal via the touchscreen display and payment terminal display 2 6 Energy Meter Readout For the German market charge post is eq...

Page 14: ...ER MANUAL 2021 01 11 14 25 3 Charging To charge an electric vehicle EV 1 Park the EV with the charge inlet within reach of the connector and turn it off 2 Connect the charger s connector to the vehicle s charge inlet ...

Page 15: ...ABB TERRA HP USER MANUAL 2021 01 11 15 25 3 Authorize using your phone or by PIN code or with a credit card payment ...

Page 16: ...B TERRA HP USER MANUAL 2021 01 11 16 25 4 Wait for verification 5 Preparing the charger and the vehicle perform a handshake and the necessary safety tests Charging will start automatically when successful ...

Page 17: ...SER MANUAL 2021 01 11 17 25 6 During charging the user is informed about the progress Wait until the charging process is done or press the stop button to cease the charging session Energy Meter display show following ...

Page 18: ...ABB TERRA HP USER MANUAL 2021 01 11 18 25 7 Charging is finished 8 Unplug the outlet from the vehicle and place it on the plug holder ...

Page 19: ...s the connector If the user wants to take the connector out of the car it may be necessary to unlock all doors of the EV or use the unlock charge connector button on the car key if present In CHAdeMO charging the lock is operated by the charger NOTICE Session end Charging will stop without user interaction When the EV indicates to the charger that charging is completed When the maximum charge time...

Page 20: ...th tap water Optionally apply wax on the front for extra protection and gloss Check the coating for damage NOTICE Ordinary cleaning Keep the air inlets clean and free from snow and leaves or from any other materials NOTICE Rust forming When the charger is placed in a corrosion sensitive environment the form ing of superficial rust is possible on the welding points This rust is merely visual there ...

Page 21: ... is advised to be executed by a certified ABB techni cian Cable and connector Check for cracks or ruptures on the connector or cable check whether no internal wires of the cable are visible Display screen Check for damage and cracks Powder coating Look for damage cracks or ruptures 4 2 2 Special inspections In the following cases the Charger must be checked by ABB service personnel before further ...

Page 22: ...herefore a brief description of the position and function of these components is described on the next pages DANGER Hazardous voltage Do not open any cabinet if you are not certified to work with high voltage and high current Risk of electric shock causing severe injury or death WARNING Note that the charge post is powered from the power cabinet 4 3 1 Overview of the charge post The front door can...

Page 23: ...Charge Post component view A CPI Charge Protocol Interface CCS CHAdeMO B Cooling unit C CCB Core Control Board D Ethernet switch E 24 V power supply F SPD Surge Protection Device G Circuit breaker H Heater I RFID reader J HMI touchscreen unit K GPIO LED strip driver board ...

Page 24: ... Mobility in soil is low The cooling system reservoir contains approximately 2 liters of CP3 002 and the cable con tains approximately 0 4 liters Charge posts produced as of September 2018 are equipped with an internal spill contain ment reservoir This will capture coolant leaking inside the charge post and can be emptied during maintenance visits The cooling system is equipped with a fluid level ...

Page 25: ... 25 25 5 Contact information Please contact your local ABB Service organization or Service partner for first line problem analysis and solving In case they cannot solve the problem they will contact the second line Service organi zation ...

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