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ABB TA514-SAFETY, Operation Manual

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TA-5 14-S AFET Y AC500-S  TRAINING  CASE  

PAGE 

6/31 

REV. 

B 

LANG. 

en_US 

DATE 

2021/09/15 

DOCUMENT ID. 

3ADR025217M6801 

 

 

3.3.

 

Definitions, expressions, abbreviations 

AC500-S  

ABB Safety PLC for applications up to SIL3 (IEC 61508 ed.2 and IEC 62061) and PLe 
(ISO 13849)  

CPU  

Central Processing Unit  

CRC  

Cyclic Redundancy Check. A number derived from and stored or transmitted with a 
block of data in order to detect data corruption.  

EMC  

Electromagnetic Compatibility  

IEC  

International Electrotechnical Commission Standard  

SIL  

Safety Integrity Level  

PL  

Performance Level  

NC  

Normally Closed  

FB  

Function Block  

3.4.

 

References / related documents 

[1.]

 

Automation Builder 1.1 (or newer) – Complete English Documentation 

[2.]

 

Online Help Documentation of CoDeSys V2.3.x 

[3.]

 

AC500-S Safety User Manual V1.0.1 or newer 

 

 
 

 

Summary of Contents for TA514-SAFETY

Page 1: ... OPERATION MANUAL TA514 SAFETY AC500 S training case ...

Page 2: ...eviations 6 3 4 References related documents 6 4 Product overview 7 4 1 Product identification 8 4 2 Environmental conditions 8 5 Deliverables 9 5 1 AC500 S 9 5 2 AC500 S500 10 5 3 Accessories 10 6 Dimensions 11 7 Getting started 12 7 1 How to remove TA514 SAFETY from the case 13 7 2 Power supply 13 7 3 Functionality front panel 15 8 Circuit diagrams 18 9 Environmentally friendly disposal 19 10 At...

Page 3: ...echt unter Ausschluss der Verweisungsnormen und des UN Kaufrechts CISG B Nur für Kunden mit Sitz in Deutschland Gewährleistung und Haftung Die in diesem Anwendungsbeispiel enthaltenen Dateien beschreiben eine mögliche Anwendung der AC500 bzw zeigen eine mögliche Einsatzart Sie stellen nur Beispiele für Programmierungen dar sind aber keine fertigen Lösungen Eine Gewähr kann nicht übernommen werden ...

Page 4: ...h EN 61000 6 4 EN 55022 Class A EN 61000 6 1 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 Light industry level criteria A The product is in compliance with the Restrictions on Certain Hazardous Substances RoHS Directive 2011 65 EC In compliance with the above regulations the product is CE marked WARNING This is a product designed for an industrial environment In a ...

Page 5: ...tes an imminent risk It will lead to death or serious injury if not avoided WARNING Indicates a possible risk It may lead to death or serious injury if not avoided CAUTION Indicates a possible risk It may lead to light or slight injury or material damage if not avoided 3 2 Markups NOTICE Helpful information with background information or an emphasized notice ...

Page 6: ...ic Redundancy Check A number derived from and stored or transmitted with a block of data in order to detect data corruption EMC Electromagnetic Compatibility IEC International Electrotechnical Commission Standard SIL Safety Integrity Level PL Performance Level NC Normally Closed FB Function Block 3 4 References related documents 1 Automation Builder 1 1 or newer Complete English Documentation 2 On...

Page 7: ... the main safety function of AC500 S Safety PLC e g to read safety digital and analog inputs and to control the safety digital outputs according to a user defined IEC 61131 application program and con figuration TA514 SAFETY Training Case is designed to demonstrate the following configuration scenarios of Safety CPU and IOs The communication of SM560 S Safety CPU to Safety I O modules using a PROF...

Page 8: ...he product 4 2 Environmental conditions Parameter Value According to Operation temperature ambient air temperature 0 50 C 32 122 F EN 60068 2 14 Storage temperature 20 60 C 4 140 F EN 60068 2 14 Operation humidity 20 90 rel H non condensing EN 60068 2 78 Storage humidity 95 rel H non condensing EN 60068 2 78 Vibration 10 150 Hz 10 Hz 57 Hz 0 075 mm 57 Hz 150 Hz 1 g 1 Oct min 10 sweep cycles axis i...

Page 9: ... size of the Training Case easy to carry 2 TA514 SAFETY System will be delivered in a case L546 x W347 x H197mm for safe transportation which is waterproof resistant to chemicals humidity and dust The weight of case including the TA514 SAFETY setup will meet the limitations of hand luggage restrictions max 10kg 3 Includes three safe IO signal types DI DO and AI which are commonly used in safety ap...

Page 10: ...2 or PL d or 8 safety input channels up to SIL3 or PL e with 8 test pulse output channels x04H 5 TU582 S Spring type terminal units TU582 S for Safety I O modules N A 5 2 AC500 S500 No Device Details Default switch address 6 CM579 PNIO PROFINET IO Controller communication module x00H not used 7 PM573 ETH PM573 ETH CPU memory 512 kB 24 V DC Memory Card Slot interfaces 2 x RS 232 485 programming Mod...

Page 11: ...ASE DOCUMENT ID 3ADR025217M6801 REV B LANG en_US DATE 2021 09 15 PAGE 11 31 6 Dimensions TA514 SAFETY TA514 SAFETY Training Case will be delivered in a case L546 x W347 x H197 mm The Training Case setup itself has following dimensions ...

Page 12: ...FETY TA514 SAFETY Training Case Project at http www abb com PLC NOTICE To edit the provided application program for TA514 SAFETY the following Software is needed Automation Builder V1 1 or higher See also PS501 S License enabling package for Safety 3ADR025001M06 at www abb com PLC and follow license guidelines for Automation Builder NOTICE A modification of the safety application program generates...

Page 13: ... see arrows to remove TA514 SAFETY from the carrying case 7 2 Power supply Steps to connect the power supply to TA514 SAFETY 1 Connect power supply cable with power adapter 2 Connect 24 VDC of power adapter to 24 VDC connector on TA514 SAFETY 3 Plug in power supply cable to 220 230 240 VAC socket For detailed information please refer to the Installation Instructions of TA514 SAFETY at http www abb...

Page 14: ...quipment and knowing the technical rules codes and relevant standards WARNING This Training Case must only be used with the delivered power supply adapter The use of another power supply is prohibited WARNING Power adapter is Class I Equipment Make sure that the right power cable suitable for your country is used This assures that earth pin of power supply is connected to the Protective Earthing C...

Page 15: ...Adjustable 4 20 mA signal for analog inputs of AI581 S 4 Channel passivation simulator switches T1 Switch to simulate broken wire condition measurement under flow for analog channel I0 of AI581 S T2 Switch to simulate a 24V DC short circuit channel passivation for digital channels I0 and I4 of DX581 S 5 Input simulator switches S6 Switch to activate deactivate the module passivation of AI581 S and...

Page 16: ...1 S4 Push buttons which simulate the Two Hand Control Safety Functionality By pushing S1 and S4 simultaneously within a dis crepancy time of 500 ms output contactors K1 H5 indicator and K2 H6 indicator will be in ON state TRUE H2 becomes ON and H1 goes to OFF state The main contactors K1 and K2 are connected in series to energize H2 S2 Push button antivalent 2 channel connected to safety digital i...

Page 17: ... Installation Instructions of AC500 AC500 S modules at http www abb com PLC WARNING Hot plug and hot swap of energized modules is not permitted All power sources supply and process voltages must be switched off while working on any AC500 system including Safety Modules WARNING Exceeding the maximum process or supply voltage range 35 VDC or 35 VDC could lead to unrecoverable damage of the system ...

Page 18: ...TA 514 SAFET Y AC500 S TRAINING CASE PAGE 18 31 REV B LANG en_US DATE 2021 09 15 DOCUMENT ID 3ADR025217M6801 8 Circuit diagrams ...

Page 19: ...al of TA514 SAFETY components they can be partially disassem bled to separate various components from each other Disposal of those materials shall be done in ac cordance with applicable national and international laws Please contact a company certified in the disposal of electronic scrap for environmentally safe recycling and disposal of TA514 SAFETY system WARNING The battery must not be disposed...

Page 20: ...E 2021 09 15 DOCUMENT ID 3ADR025217M6801 10 Attachment Wiring diagram for TA514 Safety WARNING Maintenance of AC500 S Training Case is only allowed by skilled persons aware of the risks of electrical equipment and knowing the technical rules codes and relevant standards ...

Page 21: ...TA 514 SAFET Y AC500 S TRAINING CASE DOCUMENT ID 3ADR025217M6801 REV B LANG en_US DATE 2021 09 15 PAGE 21 31 ...

Page 22: ...TA 514 SAFET Y AC500 S TRAINING CASE PAGE 22 31 REV B LANG en_US DATE 2021 09 15 DOCUMENT ID 3ADR025217M6801 ...

Page 23: ...TA 514 SAFET Y AC500 S TRAINING CASE DOCUMENT ID 3ADR025217M6801 REV B LANG en_US DATE 2021 09 15 PAGE 23 31 ...

Page 24: ...TA 514 SAFET Y AC500 S TRAINING CASE PAGE 24 31 REV B LANG en_US DATE 2021 09 15 DOCUMENT ID 3ADR025217M6801 ...

Page 25: ...TA 514 SAFET Y AC500 S TRAINING CASE DOCUMENT ID 3ADR025217M6801 REV B LANG en_US DATE 2021 09 15 PAGE 25 31 ...

Page 26: ...TA 514 SAFET Y AC500 S TRAINING CASE PAGE 26 31 REV B LANG en_US DATE 2021 09 15 DOCUMENT ID 3ADR025217M6801 ...

Page 27: ...TA 514 SAFET Y AC500 S TRAINING CASE DOCUMENT ID 3ADR025217M6801 REV B LANG en_US DATE 2021 09 15 PAGE 27 31 ...

Page 28: ...TA 514 SAFET Y AC500 S TRAINING CASE PAGE 28 31 REV B LANG en_US DATE 2021 09 15 DOCUMENT ID 3ADR025217M6801 ...

Page 29: ...TA 514 SAFET Y AC500 S TRAINING CASE DOCUMENT ID 3ADR025217M6801 REV B LANG en_US DATE 2021 09 15 PAGE 29 31 ...

Page 30: ......

Page 31: ...agreed particulars shall prevail ABB AG does not accept any respon sibility whatsoever for potential errors or possible lack of information in this docu ment We reserve all rights in this document and in the subject matter and illustrations con tained therein Any reproduction disclo sure to third parties or utilization of its contents in whole or in parts is forbid den without prior written consen...

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