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ABB SR100B, User Manual

The ABB SR100B is a reliable and advanced product used in various industries. To quickly understand its operation and features, a free Quick Reference Manual is available for download at manualshive.com. This comprehensive manual provides step-by-step instructions and useful insights to maximize the product's potential.

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If the instrument does not appear to be working satisfactorily carry out the following checks before contacting the Customer
Support Organization.

•

Are all the connections made correctly?

•

Is there power to the instrument?

•

Is there a signal at the input terminals?

•

Does an external relay fail to de-energize? If so refer to Table 5.1.

Table 5.1 Simple Fault Location

Summary of Contents for SR100B

Page 1: ...ABB Instrumentation COMMANDER SR100B Multipoint Chart Recorder User Guide 09 55 300mm h 10 00 12 00 24 NOV 99 120mm h COMMANDER SR100 B 300 8 A1 Active ...

Page 2: ...e Adjust Parameter V alue Flashing Enter Prompt Parameter X Y Z Select Store Short cut Keys Sideways Scroll Down Scroll Frame 1 Page 1 Page 2 Advance to next page Frame 2 Advance to next frame Frame 1 Frame 2 Return to top of Configuration Level BOILER 1 TEMPERATURE A1 225 8 C BASIC LEVEL EXIT Top of last page in Configuration Level Top of any page in Configuration Level R100 ...

Page 3: ...ance le Information in this manual is int for any other purpose is specifi Technical Communications Dep The Company ABB Instrumentation is an e instrumentation for industrial pr environmental applications As a part of ABB a world lea application expertise service a We are committed to teamwo unrivalled service and support The quality accuracy and perfo experience combined with a c incorporate the ...

Page 4: ...ng hazards are related to personal injury and Caution hazards are associated with equipment or property damage it must be understood that operation of damaged equipment could under certain operational conditions result in degraded process system performance leading to personal injury or death Therefore comply fully with all Warning and Caution notices Information in this manual is intended only to...

Page 5: ...reliable recording of 1 2 3 or 6 process signals on a 100mm wide chart In built text printing capabilities give clear annotation on the chart of time date scales and channel identifiers A clear view of process status is provided by the liquid crystal display l c d and up to the minute recording can be quickly examined by means of the Easy View facility The recorder is designed for panel mounting a...

Page 6: ...ion Page 22 3 3 2 Alarm Acknowledge Configuration Page 23 3 4 Chart 24 3 4 1 Chart Control Configuration Page 24 3 4 2 Chart Scaling Configuration Page 27 3 4 3 Pen Position Configuration Page 28 3 5 Output Modules 29 3 5 1 Output Module Configuration Page Relay Modules 29 3 6 Operator Setup 30 3 6 1 Security Access Configuration Page 30 3 6 2 Real Time Clock Configuration Page 30 3 7 Language Con...

Page 7: ... 1 1 The following procedures assume that the instrument has been installed in accordance with the instructions given in Section 4 Caution Channel values and text messages are not recorded during chart reloading and cannot be printed when the chart reload is complete All alarms and relays operate normally during chart reload Do not operate the instrument without the chart cassette fitted To load a...

Page 8: ...t see Fig 1 2 refer to Section 6 Spares List for part numbers When a new chart is fitted and the cassette is replaced press the key The chart moves forward approximately 30mm to take up any slack This frame is displayed momentarily when chart loading is complete When the key is pressed recording ceases and the chart stops The print head moves from side to side printing at the 40 and 60 positions o...

Page 9: ...r in lower roller Wrap chart around cassette 50 m m Leave flap of approx 50mm Tighten chart with thumbwheels Chart Routing Lift Catch 1 3 4 5 6 7 8 9 10 Remove chart unit 2 1 1 Loading a Roll Chart Fig 1 2 Fig 1 2 Loading a Roll Chart Caution Ensure the correct chart type is set in the Chart Control Configuration Page see Section 3 4 1 ...

Page 10: ...m side to side printing at the 40 and 60 positions on the chart to enable adjustment onto the time line Press the key to move chart to the correct position to allow printing of time to correspond to major time lines Recording resumes when the key is pressed Select one of three pre defined chart speeds The values shown are the company standard settings 1 2 Loading a Fanfold Chart Fig 1 3 Select the...

Page 11: ...hart Feed chart under tension bar and guide Align sprocket holes with roller Close guide Fold paper into front tray with square index mark outermost Lift Catch Remove chart unit 1 2 3 4 5 6 7 8 9 10 11 12 1 CHARTS AND PENS Caution Ensure the correct chart type is set in the Chart Control Configuration Page see Section 3 4 1 Fig 1 3 Loading a Fanfold Chart 1 2 Loading a Fanfold Chart Fig 1 3 ...

Page 12: ...ED 1 2 3 4 5 1 3 Fitting a Pen Capsule Fig 1 4 Ensure that the power supply is on Fit a new capsule as shown in Fig 1 4 Refer to Section 6 Spares List for part numbers Note After fitting a new capsule the ink flow takes a short time to achieve full color density Information Some resistance may be felt as the spring clip locates in the capsule Fig 1 4 Fitting a Pen Capsule ...

Page 13: ...0mm and 240mm programmable Time printed on the nearest hour or half hour after a minimum of 60mm of traces produced Change of Chart Speed and time of change Process Alarms Pa Printed in red if an alarm condition occurs Time printed on the nearest hour or half hour after a minimum of 60mm of traces produced Trace Identifiers 12 00 24 NOV 99 120mm h Time Date Chart Speed 1 4 Chart Printout Fig 1 5 I...

Page 14: ...old out 2 1 2 Instrument Start up Fig 2 2 Caution Ensure that all connections especially to the earth stud are made correctly see Section 4 4 Switch on the supply to the instrument the input sensors and any power operated control circuits Information When powering the instrument from a d c supply a PSU with a minimum current rating of 3A is recommended Ensure that the voltage supplied is above 10V...

Page 15: ...s only Input A1 Upper Row Channel number value and units Lower Row 20 character A1 channel tag Input A2 Upper Row Channel number value and units Lower Row 20 character A2 channel tag Input A3 Upper Row Channel number value and units Lower Row 20 character A3 channel tag Input A4 Input A4 is not displayed on 3 pen recorders Upper Row Channel number value and units Lower Row 20 character A4 channel ...

Page 16: ...h t g n e l r e p a p e h t s a s e s a e r c n i e g a s s e m s i h t f o y a l p s i d e g a s s e m o n s r u o h 8 4 s e t u n i m 5 y r e v e s e h s a l f e g a s s e m s r u o h 8 4 e t u n i m y r e v e s e h s a l f e g a s s e m s r u o h 2 1 T U O R E P A P e e s t r a h c e h t e c a l p e R 2 1 r o t r a h c l l o r 1 1 n o i t c e S t r a h c d l o f n a f s r u o h 2 T U O R E P A ...

Page 17: ...n t u b e v i t c a y l s u o i v e r P e v i t c a n I 2 3 Alarm Acknowledge Page This page is displayed only when alarms are active and the Acknowledge Type is NORMAL or LATCH see Section 3 3 2 There are two types of alarms Process Alarms Up to 12 alarms assignable to any analog input and activated by pre defined trip levels see Section 3 3 1 System Alarms Up to 6 input failure alarms activated ...

Page 18: ...2 4 Security Access Fig 2 5 A security system prevents tampering with the secure parameters and has two levels of access Information Security Level 1 access to Load Chart Page Security Level 2 access to the Configuration Level Pages If necessary Security Access can be disabled to allow entry to all pages by setting the passwords to 0 see Section 3 6 1 If access to Security Level 2 is not available...

Page 19: ...RATION LEVEL BASIC Exit Analog Inputs Alarms Chart O P Modules Operator Set up A1 225 8 C BOILER 1 TEMPERATURE 1 2 Valid code Invalid code Fig 3 1 Configuration Level Pages Note The default password for Levels 1 and 2 is 0 Security Access disabled access allowed to all pages Fig 3 2 Accessing the Configuration Level 3 1 Introduction Fig 3 1 An overview of the Configuration level is contained on th...

Page 20: ...2 1 Analog Input Configuration Page Information Up to 6 analog inputs on standard boards inputs A1 to A6 Universal inputs mV mA V THC RTD and resistance Internal cold junction compensation Linearization of temperature sensors or any electrical input to allow use of non linearizing transmitters Programmable fault levels and actions Digital filter to reduce the effect of noise on inputs Example A se...

Page 21: ...off analog I P A1 cannot be turned off For thermocouple applications using an external fixed cold junction select mV input type Note Before selecting input types other than TC and mV ensure links are set correctly see Section 4 5 7 Linearizer Type Select the linearizer type required 5 2 x5 2 3 2 x3 2 SQRT Square root CUSTOM Not Available RTD Resistance Thermometer TYPE N Type N thermocouple TYPE B...

Page 22: ...he input the analog input is driven according to the Broken Sensor Drive Select the broken sensor drive required UP Upscale drive DOWN Downscale drive NONE No drive Fault Detection A fault level percentage can be set to detect a deviation above or below the input span Set the value required between 0 0 and 100 0 of the display range in 0 1 increments Example for a 10 setting on an input range of 1...

Page 23: ... 3 6 7 5 T e p y T 0 5 2 0 0 3 0 6 8 1 4 2 7 5 8 0 1 D T R 0 0 2 0 0 6 5 2 8 2 3 2 1 1 1 5 4 Table 3 1 Electrical Limits Table 3 2 Temperature Limits 3 2 2 Input Conditioning Configuration Page Information Mains filter selectable for maximum noise rejection Quick input configuration feature copies channel A1 settings to all other inputs for applications where all the inputs are the same Rejection ...

Page 24: ...rrors can be removed using Offset Adjustment System Scale Errors can be removed using Span Adjustment Offset span Adjustment can be used to perform spot calibration Switch off the power supply to the instrument Connect accurate signal sources suitable for simulation over the entire input range in place of each analog input connection A1 to A6 terminals TB1 1 to 18 For thermocouple inputs connect t...

Page 25: ...livolt equivalent of this temperature a and that for the spot calibration temperature b Subtract a from b and set the signal source to the resultant value The voltage is negative if the spot calibration temperature is below the measured ambient temperature Note The displayed units are engineering units Set the value required The decimal point is set automatically Example if the display range is 50...

Page 26: ... priority and M the lowest On entry the default is NONE Alarm Type An alarm type can be assigned to the alarm identity selected above Select the alarm type required OFF Sets alarm selected above to OFF LOW PROCESS Alarm activated when process falls below trip level HIGH PROCESS Alarm activated when process rises above trip level Alarm Source An alarm source is assigned to the alarm identity select...

Page 27: ...ge Type Select the type of alarm acknowledge facility required LATCH Alarm state remains active until acknowledged in the Alarm Acknowledge Page in the Operator Level see Section 2 3 and the condition is removed NORMAL Alarm state remains active until the condition is removed Acknowledge facility available NONE Alarm state remains active until the condition is removed Acknowledge facility not avai...

Page 28: ...e commencing recording Set Chart Speed 1 Select a chart speed between 0 and 1500mm hr Chart Speed 1 Source Select the source required to initiate a change to chart speed 1 PAPER OUT ALARM End of chart reached I P FAILURE Failure of analog input A1 to A6 DIGITAL I P Active digital input DA1 CHART SPEED Selection of chart speed 1 to 3 POWER FAILURE After power failure PROCESS ALARM Pre defined proce...

Page 29: ...Chart Control Configuration Page Text Print Enable Select the text printing required NO AUTO PRINT disable printing all text that is printed automatically i e Time Date Channel Tags and Trace Identifiers ON enable printing of all text except alarm messages OFF no text printing Alarm Print Enable Select ON to enable the printing of alarm messages Message Print Speed With chart speeds 120mm hr the s...

Page 30: ...the chart end state is set Easy View Enable roll chart only Easy view allows the operator to view the latest printed information on the chart by winding the chart forward a small distance for a few seconds The chart is automatically returned to the recording position where it prints any buffered data ensuring no loss of data Select YES to enable Easy View function in the Operating Page Time Line A...

Page 31: ...rint Interval Set the interval required between scales on chart between 10mm and 240mm in 1mm intervals this interval is the length of channel traces and not the actual chart length If automatic scale printing is not required select OFF Scale Pen Select the pen color to be used to print the selected scale Set Full Scale Select the full scale value for the scale between 999 and 9999 Set Decimal Poi...

Page 32: ...YES to advance to the zero and full scale setting parameters Chart Zero Position The chart advances at high speed and the pen moves to its zero position With the door open set the chart zero position of pen 1 Magenta Red using the and keys Press the key to store the pen 1 zero position Chart Full Scale Position The chart continues to advance at high speed and the pen moves to its full scale settin...

Page 33: ...n Page Relay Modules Module Type The type of module fitted is displayed NOT FITTED is displayed where the module location is not used The Relay Output module contains three relay output circuits Circuit 1 Relay Output Source Select the source required to activate the relay output PAPER OUT ALARM End of chart reached I P FAILURE Failure of analog input A1 to A6 DIGITAL I P Active digital input DA1 ...

Page 34: ...uration Level Set the password to any number between 0 and 1999 Security Access can be disabled by setting 0 as the password for both levels Return to top of Security Access Configuration Page 3 6 2 Real Time Clock Configuration Page Time and date set up for the instrument s internal real time clock Date Time The current date time set on the instrument is displayed Adjust Date Time Select YES to a...

Page 35: ...r EMC regulations this product must not be used in a non industrial environment End of Life Disposal This instrument does not contain any substance that will cause undue harm to the environment However the unit contains a small lithium battery This should be removed and disposed of responsibly in accordance with local environmental regulations The remainder of the unit can be safely considered as ...

Page 36: ... retaining screw on each panel clamp Insert the instrument into the panel cut out Refit the panel clamps to the case ensuring that the panel clamp anchors are located correctly in their slots Lift the retaining screws and remove the panel clamp anchors Secure the instrument by tightening the panel clamp retaining screws 30 max Cut a hole in the panel see Fig 4 3 for dimensions Remove the panel cla...

Page 37: ...minals Fig 4 6 Removing the Chassis Warning Before making any connections ensure that the power supply any high voltage operated control circuits and high common mode voltages are switched off 4 3 Access to Terminals and Connections Fig 4 5 4 3 1 Removing the Chassis Fig 4 6 The chassis must be removed to gain access to the electrical connections and or analog input modules Open the instrument doo...

Page 38: ...ment viewed from rear AUX PWR TB1 TB2 A 1 A 2 A 3 A 4 A 5 A 6 A 7 A 8 A 9 A 10 A 11 A 12 A 13 A 14 A 15 A 16 A 17 A 18 A 19 A 20 C 1 C 2 C 3 C 4 C 5 C 6 C 7 C 8 C 9 C 10 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B 8 B 9 B 10 H 1 H 2 H 3 H 4 H 5 H 6 H 7 H 8 1 2 3 4 5 6 7 8 DA1 Negative polarity digital input 4 4 Electrical Connections Fig 4 7 The terminals accept cables up to 2 5mm2 cross section Note For the co...

Page 39: ...e R n w o r B n w o r B n w o r B e t i h W n w o r B J n o C e F w o l l e Y e u l B k c a l B e t i h W d e R k c a l B d e R e u l B e u l B k c a l B e t i h W k c a l B s t i u c r i c e f a s y l l a c i s n i r t n i r o f e u l B e s a C 0 1 7 3 4 N I D n o C e F 0 1 7 3 4 N I D d e r e u l B e u l B e u l B 4 5 Analog Input Connections 4 5 1 Current and Voltage Fig 4 8 Caution To avoid da...

Page 40: ...smitter Power Supply Fig 4 10 Relay Outputs Note The maximum total combined current flowing through the relays is 36A The maximum individual relay current is 5A 4 5 4 Transmitter Power Supply Fig 4 9 Information The power supply board provides a transmitter power supply capable of powering three loops 4 5 5 Relay Outputs Fig 4 10 ...

Page 41: ...el Line Neutral Earth x x x 4 xx Fuse Caution Static electricity can seriously damage components Wear an earth strap and or use an anti static bench when dismantling the instrument Fig 4 11 Selecting the Analog Input Types Caution Use fuse rating 1A max type T Fig 4 12 AC Mains Fig 4 13 DC Supply Caution Use fuse rating 3A max type T 4 5 6 Selecting Analog Input Types Fig 4 11 The analog inputs mu...

Page 42: ... p a p t c e r r o c n i o t e u d d n e f f o e m o c s a h r e p a P d e r e t n e g n i e b h t g n e l d n i w e r e s u d n a r e l l o r d e e f o t n o r e p a p d a o l e R w e n r o f d e r e t n e s i h t g n e l r e p a p t c e r r o c e r u s n E 1 4 3 n o i t c e S e e s l l o r n o n o i t i s o p t c e r r o c o t n r u t e r t o n s e o D w e i v e R e u C r e t f a t r a h c e t t...

Page 43: ...Part No Roll chart cassette SR100 0054 Fanfold chart cassette SR100 0055 Analog Input module Standard 3 input pack SR100 0517 6 input pack SR100 0514 Relay output module PR100 0545 Processor board SR100 0505 Motherboard SR100 0195 Power Supply 115 to 230V A C PR100 0445 10 to 30V D C PR100 0495 10 to 30V A C PR100 0496 5 1 Arc Suppression Capacitors Fig 5 1 Arc suppression capacitors are fitted ac...

Page 44: ...e Time 11 Dimensions 31 E Easy View 26 Electrical Connections 34 Electrical Range 17 End of Life Disposal 31 Engineering Range 18 Environmental Requirements 31 Error Messages 12 F Fault Detection 18 Filter Time 18 Filters Channel Input 16 18 Mains 19 I Input Electrical Range 17 Input Engineering Range 18 Inputs See Analog Inputs L Language Selection 30 Linearizer Type 17 Units 17 Links 37 M Module...

Page 45: ...nverters and Field Indicators Flow Metering Magnetic Flowmeters Electromagnetic insertion type probes and watermeters Turbine Flowmeters Wedge Flow Elements Mass Flow Meters Transmitters sensors controllers and batch display units Level Control Submersible Capacitance Conductivity Pneumatic Instrumentation Transmitters Indicating Controllers Recording Controllers Customer Support ABB Instrumentati...

Page 46: ...art OPERATING DISPLAYS Displays all active alarms Individual process alarm acknowledge ALARM PAGES ALARM ACKNOWLEDGE PAGE Protected access to Chart page Configuration level SECURITY ACCESS SECURITY ACCESS ENTER CODE 0 Chart reload Automatic manual rewind Time line advance CHART PAGE LOAD CHART PAGE Analog input configuration Alarm configuration Chart control Output module configuration Operator Se...

Page 47: ...CONFIGURATION CHART SCALING CONFIGURATION MODULE B MODULE C CONFIGURATION CONFIGURATION SECURITY ACCESS CONFIGURATION Set mains rejection frequency Copy channel 1 to channels 2 to 6 Reset scale adjust Adjust offset Adjust span Set up alarm Set acknowledge type Power failure indication Configure chart speeds and sources Text Alarms print on off Cassette type Fast Slow print Easy View Time line adva...

Page 48: ...Division 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Instrumentation SpA 22016 Lenno Como Italy Tel 39 0 344 58111 Fax 39 0 344 58278 The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice ABB 2000 Printed in UK 05 00 ...

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