ABB RSD Series Operating Instructions Manual Download Page 1

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Operating Instructions

42/68-285-EN

Electrical Linear Actuator

RSD10 ... 200 (Contrac)

Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Linearantriebe/RSD10 ... RSD200 @ 18\mod_1203660879093_3101.doc @ 164023

Rated force 10 kN ... 200 kN

(2200 ... 45000 lbf)

P R O F

B U S

PROCESS FIELD BUS

Pos: 2 /Titelblätter / Copyright/Copyright-Seite @ 0\mod_1138781938968_3101.doc @ 3122

Summary of Contents for RSD Series

Page 1: ...ontrac Pos 1 Titelblätter Copyright BA IA Aktorik Antriebe Linearantriebe RSD10 RSD200 18 mod_1203660879093_3101 doc 164023 Rated force 10 kN 200 kN 2200 45000 lbf P R O F I B U S PROCESS FIELD BUS Pos 2 Titelblätter Copyright Copyright Seite 0 mod_1138781938968_3101 doc 3122 ...

Page 2: ...1 905 555 CCC support deapr de abb com Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright It assists the user with the safe and efficient operation of the device The contents may not be copied or reproduced in whole or in excerpts without prior approval of the copyright holder Pos 3 Inhaltsverzeichnis Inhaltsverzeichnis für alle ...

Page 3: ...cal installation safety information 10 1 14 Operating safety information 10 1 15 Maintenance safety information 10 2 Design and function 11 3 Installation 12 3 1 Actuator check 12 3 2 Mounting position 12 3 2 1 RSD10 RSD20 12 3 2 2 RSD50 RSD100 RSD200 13 3 3 Installation instructions 13 3 3 1 Valve requirements 14 3 4 Mounting examples 14 3 5 Adaptation of actuator stroke to the valve stroke 15 3 ...

Page 4: ...Brake adjustment 22 6 3 Oil change 22 6 4 Filling capacity 23 7 Trouble shooting 24 7 1 Electrical test values 24 8 Technical data 25 8 1 General information 25 8 2 Technical Data RSD10 RSD20 25 8 3 Technical Data RSD50 25 8 4 Technical Data RSD100 26 8 5 Technical Data RSD200 26 9 Appendix 27 9 1 Permits and certifications 27 10 Index 29 ...

Page 5: ...llgemein Bestimmungsgemäße Verwendung 16 mod_1197272116328_3101 doc 144907 The actuators are used for operating final control elements valves vanes etc They may only be operated using the appropriate Contrac electronic unit Do not use these actuators for any other purpose Otherwise a hazard of personal injury or of damage to or impairment of the operational reliability of the device may arise In a...

Page 6: ...doc 180843 Danger Serious damage to health risk to life One of these symbols in conjunction with the Danger warning indicates an imminent danger If it is not avoided death or serious injury will result Warning Bodily injury The symbol in conjunction with the Warning message indicates a possibly dangerous situation If it is not avoided death or serious injury could result Caution Slight injuries Th...

Page 7: ... entry Pos 4 15 Sicherheit Aktorik Allgemein Pflichten des Betreibers 10 mod_1181723170562_3101 doc 105157 1 6 Operator liability The operators must strictly observe the applicable national regulations in their countries with regards to installation function tests repairs and maintenance of electrical devices Pos 4 16 Sicherheit Allgemein Organisatorische Maßnahmen Qualifikation des Personals 0 mo...

Page 8: ...s Through its publications ABB conducts an open dialog with the public This product solution is manufactured from materials that can be reused by specialized recycling companies 1 9 1 Information on WEEE directive 2002 96 EC Waste Electrical and Electronic Equipment This product solution is not subject to the WEEE directive 2002 96 EC and relevant national laws e g ElektroG in Germany Dispose of t...

Page 9: ... add desiccant Regularly check whether the desiccant is still active During longer periods of downtime 6 months with thrust rod extended the chrome plated stem surface must be protected with a suitable anti corrosive agent Before recommissioning clean the thrust rod to avoid damage by the stripper and thrust rod gasket Pos 4 25 Überschriften 1 1 1 spaltig S U Sicherheitshinweise zur Montage 0 mod_...

Page 10: ... brake is released Make sure that process forces are not exerted on the thrust rod Before switching on ensure that the specified environmental conditions in the Technical Data chapter or data sheet are complied with and that the power supply voltage corresponds with the power electronic unit When there is a chance that safe operation is no longer possible put the device out of operation and secure...

Page 11: ...101 doc 164122 Functionality Actuator for the operation of final control elements with preferably linear movement The actuator thrust rod transfers the force directly to the final control element A continuous power electronic unit controls the actuator The electronic unit serves as the interface between actuator and control system During continuous positioning the power electronic unit varies the ...

Page 12: ... that the motor and the connection chambers are free of dirt moisture and corrosion Make sure adequate travel is provided for the valve stroke Pos 8 4 Überschriften 1 1 1 spaltig D F Einbaulage 3 mod_1158651041937_3101 doc 41702 3 2 Mounting position Pos 8 5 Montage Aktorik Linearantriebe Allgemein Einbaulage Beschreibung 18 mod_1203676956187_3101 doc 164547 The gears of the actuator RSD10 200 Con...

Page 13: ...gehinweise 18 mod_1205131105921_3101 doc 168683 Make sure that the actuator is accessible from all sides to ensure convenient hand wheel operation electrical connection and replacement of assemblies Avoid direct exposure to rain snow and other environmental influences In IMV 1 mounting position the actuators are resistant against vibrational loading acc to EN 60068 2 6 table C 2 up to 150 Hz and a...

Page 14: ...force Pos 8 17 Überschriften 1 1 1 spaltig M O Montagebeispiel 10 mod_1181637256390_3101 doc 103672 3 4 Mounting examples Pos 8 18 Montage Aktorik Linearantriebe Allgemein Montagebeispiel 10 mod_1181899902640_3101 doc 106583 1 2 3 4 5 6 7 8 9 10 11 12 13 M00310 Fig 5 Installation example RSD10 200 Contrac 1 Cover for thrust rod 2 Servo motor 3 Hand wheel 4 Mounting screws 8 8 5 external stop 6 Cou...

Page 15: ...ouching the drive sleeve Finally turn it back approx 1 turn 7 Tighten both Allen screws to the required torque RSD10 RSD20 26 Nm RSD50 26 Nm RSD100 40 Nm RSD200 69 Nm 8 Reattach the cover for the thrust rod 9 Screw in the lateral screw plug 10 Fill the oil according to mounting position Pos 8 22 Überschriften 1 1 1 spaltig V Z Zusammenbau mit dem Stellglied 10 mod_1181634985953_3101 doc 103507 3 6...

Page 16: ...d and software assignment Pos 10 3 Überschriften 1 1 1 spaltig J L Kabelschirm 10 mod_1181823716656_3101 doc 106187 4 1 Cable shield Pos 10 4 Überschriften 1 1 1 1 spaltig Signalteil 10 mod_1182501083765_3101 doc 108573 4 1 1 Signal part Pos 10 5 Elektrischer Anschluss Aktorik Antriebe Allgemein Kabelschirm Anschluss 10 mod_1181823021906_3101 doc 106144 3 3 4 2 2 1 1 M00307 Fig 6 Fitting the shiel...

Page 17: ...grams 4 2 1 Power Electronic Unit EBS853 Contrac EBS861 Contrac Pos 10 9 Technische Daten Datenblatt Aktorik Antriebe Linearantriebe Allgemein El Anschluss mit separater Elektronik EBN853 EBN861 7 mod_1172049298312_3101 doc 69413 ve 4 2 2 Analog digital Important The electrical connection is provided by a plug on the actuator and the terminals on the electronic unit Fig 7 ...

Page 18: ...Electrical connection 18 RSD10 200 Contrac 42 68 285 EN 4 2 3 PROFIBUS DP Fig 8 Pos 10 10 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 19: ...onic Unit EBS852 Contrac EBS862 Contrac Pos 10 12 Technische Daten Datenblatt Aktorik Antriebe Linearantriebe Allgemein El Anschluss mit separater Elektronik EBS852 EBS862 7 mod_1174895582718_3101 doc 74303 4 2 5 Analog digital Important The electrical connection is provided by a plug on the actuator and the terminals on the electronic unit Fig 9 Pos 11 Seitenumbruch 0 mod_1126532365768_3101 doc 3...

Page 20: ...mechanical reduction gearing The motor brake locks the actuator in the current position if the power supply is cut off Pos 12 4 Bedienung Aktorik Antriebe Linearantriebe Allgemein Schnittbild durch Kugelmutter mit Spindel 10 mod_1181900287234_3101 doc 106607 M00308 Fig 10 Ball bearing screw with nut cross section Pos 12 5 Bedienung Aktorik Antriebe Linearantriebe RSD10 200 Handradbetrieb 18 mod_12...

Page 21: ...4 3 Überschriften 1 1 1 spaltig G I Inspektion und Überholung 10 mod_1181642170921_3101 doc 103840 6 1 Inspection and overhaul Pos 14 4 Wartung Reparatur Aktorik Antriebe Allgemein Inspektion und Überholung 16 mod_1197275309500_3101 doc 145205 Only use genuine spare parts such as ball bearings gaskets and oil may be used to overhaul the actuators Proceed acc to table when performing maintenance ac...

Page 22: ...1181632020265_3101 doc 103369 Important Oils for different temperature ranges may not mixed Dispose of old oil according to local regulations Make sure that the oil does not enter the water cycle Proceed as follows to drain or change the oil 1 Provide a container capable of holding the expected oil quantity acc to chapter Filling capacity 2 Open and remove the ventilation plug see Fig 4 3 Unscrew ...

Page 23: ...l 2 51 gal 1 oil level below check screw with retracted thrust rod 49 mm 1 93 inch 0 mm 0 inch 150 mm 5 91 inch 300 mm 11 81 inch Stroke upon request 95 mm 3 74 inch Type RSD100 Installation position IMV 1 IMV 3 IMB 5 IMB 5 oil quantity approx max stroke 150 mm 5 91 inches 11 l 2 91 gal 1 18 l 4 76 gal 1 upon request 13 l 3 43 gal 1 max stroke 300 mm 11 8 inches 15 l 3 96 gal 1 23 l 6 08 gal 1 9 5...

Page 24: ...unit are not wired Make connection actuator does not react Brake does not release no mechanical click Check the brake air gap approx 0 25 mm 0 010 inch and electrical connection to the brake check winding resistance of the brake coil actuator does not run in AUT mode although AUT is selected in the user interface Binary input 1 BE 1 not wired Make connection Check the software settings for the bin...

Page 25: ...force Starting force 1 2 x rated force break away torque in end positions for short time 2 x rated force Operating speed adjustable 0 1 5 0 mm s 254 5 s inch 0 1 10 0 mm s 254 2 5 s inch 0 1 5 0 mm s 254 5 s inch 0 1 7 5 mm s 254 3 4 s inch Stroke min 0 15 mm 0 0 59 inch max 0 100 mm 0 4 inch or min 0 50 mm 0 1 97 inch max 0 300 mm 0 11 8 inch Weight 100 mm 4 inch stroke 300 mm 11 8 inch stroke ap...

Page 26: ... Position and temperature sensor always available 1 Data sheet EBN853 10 68 8 27 2 Data sheet EBS852 10 68 8 24 3 Data sheet EBN861 10 68 8 22 4 Data sheet EBS862 10 68 8 25 Pos 18 11 Überschriften 1 1 1 spaltig S U Technische Daten RSD200 18 mod_1204882381640_3101 doc 168460 8 5 Technical Data RSD200 Pos 18 12 Technische Daten Datenblatt Aktorik Antriebe Linearantriebe El Linearantrieb RSD200 Reg...

Page 27: ...complies with the following directives and their basic safety requirements CE mark on the nameplate of actuator Conforms with EMC directive 89 336 EEC Conforms with the machinery directive 2006 42 EC By placing the CE mark on its devices ABB Automation Products GmbH declares its conformance with these directives Pos 20 4 Anhang Allgemein Hinweis zum Download Bereich Aktorik 10 mod_1182172251781_31...

Page 28: ...act person Telephone Fax E Mail Device details Type Serial no Reason for the return description of the defect Was this device used for working with substances which pose a threat or health risk F Yes F No If yes which type of contamination please place an X next to the applicable items biological F corrosive irritating F combustible highly extremely combustible F toxic F explosive F other harmful ...

Page 29: ...allation safety information 10 EMC directive 27 F Filling capacity 23 Functionality 11 G Gearing 12 General information 25 General Safety Information 5 H Heat sources 13 I Inspection and overhaul 21 Installation 12 Installation instructions 13 Installation safety information 9 Installation site 13 L Labels and symbols 6 M Maintenance 21 Maintenance activities 21 Maintenance intervals 13 21 Mountin...

Page 30: ...diagrams 17 Thrust rod cover 15 Time until next maintenance is required 21 Transport safety information 8 Trouble shooting 24 V Valve requirements 14 W Warranty provision 6 Wear 21 WEEE directive 8 Pos 22 4 Wechsel zwei auf einspaltig 0 mod_1130421955859_3101 doc 3829 Wechsel ein auf zweispaltig Pos 23 Rückseiten Minden_Aktorik 2 mod_1151575081640_3101 doc 32243 Ende der Stückliste ...

Page 31: ......

Page 32: ...thout notice Printed in the Fed Rep of Germany 05 2008 ABB 2008 3KXE161002R4201 42 68 285 EN Rev D ABB Limited Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 ...

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