ABB REQ650 1.3 IEC Commissioning Manual Download

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Section 4

Starting up

4.1

Factory and site acceptance testing

GUID-38C2B5FA-9210-4D85-BA21-39CE98A1A84A v2

Testing the proper IED operation is carried out at different occasions, for example:

•

Acceptance testing

•

Commissioning testing

•

Maintenance testing

This manual describes the workflow and the steps to carry out the commissioning testing.

Factory acceptance testing (FAT) is typically done to verify that the IED and its corresponding

configuration meet the requirements of the utility or industry. This test is the most complex

and in depth, as it is done to familiarize the user with a new product or to verify a new

configuration. The complexity of this testing depends on several factors, such as:

•

New IED type

•

New configuration

•

Modified configuration

Site acceptance testing (SAT or commissioning testing) is typically done to verify that the

installed IED is correctly set and connected to the power system. SAT requires that the

acceptance testing has been performed and that the application configuration is verified.

Maintenance testing is a periodic verification that the IED is healthy and has correct settings,

depending on changes in the power system. There are also other types of maintenance

testing.

4.2

Commissioning checklist

GUID-93D14E4E-5DDE-4D37-84A6-2DF0656AB73D v3

Before starting up commissioning at site, check that the following items are available.

•

Single line diagram

•

Protection block diagram

•

Circuit diagram

•

Setting list and configuration

•

RJ-45 Ethernet cable (CAT 5)

•

Three-phase test kit or other test equipment depending on the complexity of the

configuration and functions to be tested.

•

PC with PCM600 installed along with the connectivity packages corresponding to the IEDs

to be tested.

•

Administration rights on the PC, to set up IP addresses

•

Product documentation (engineering manual, installation manual, commissioning manual,

operation manual, technical manual and communication protocol manual)

1MRK 505 293-UEN B

Section 4

Starting up

Breaker protection REQ650

Commissioning manual

Summary of Contents for REQ650 1.3 IEC

Page 1: ...Relion 650 SERIES Breaker protection REQ650 Version 1 3 IEC Commissioning manual ...

Page 2: ......

Page 4: ...SL Project for use in the OpenSSL Toolkit http www openssl org This product includes cryptographic software written developed by Eric Young eay cryptsoft com and Tim Hudson tjh cryptsoft com Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders Warranty ...

Page 5: ...erning electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international standa...

Page 6: ...product failure would create a risk for harm to property or persons including but not limited to personal injuries or death shall be the sole responsibility of the person or entity applying the equipment and those so responsible are hereby requested to ensure that all measures are taken to exclude or mitigate such risks This document has been carefully checked by ABB but deviations cannot be compl...

Page 7: ...ction 4 Starting up 23 4 1 Factory and site acceptance testing 23 4 2 Commissioning checklist 23 4 3 Checking the power supply 24 4 4 Energizing the IED 24 4 4 1 Checking the IED operation 24 4 4 2 IED start up sequence 24 4 5 Setting up communication between PCM600 and the IED 25 4 6 Writing an application configuration to the IED 30 4 7 Checking CT circuits 31 4 8 Checking VT circuits 31 4 9 Usi...

Page 8: ...3 3 1 Verifying the settings 45 7 3 3 2 Completing the test 46 7 3 4 Four step phase overcurrent protection phase segregated output OC4SPTOC 46 7 3 4 1 Verifying the settings 46 7 3 4 2 Completing the test 47 7 3 5 Instantaneous residual overcurrent protection EFPIOC 47 7 3 5 1 Measuring the operate limit of set values 47 7 3 5 2 Completing the test 47 7 3 6 Four step residual overcurrent protecti...

Page 9: ...ompleting the test 61 7 3 12 Pole discordance protection CCRPLD 61 7 3 12 1 Verifying the settings 62 7 3 12 2 Completing the test 62 7 3 13 Broken conductor check BRCPTOC 62 7 3 13 1 Measuring the operate and time limit of set values 62 7 3 13 2 Completing the test 63 7 3 14 Directional underpower protection GUPPDUP 63 7 3 14 1 Verifying the settings 63 7 3 14 2 Completing the test 64 7 3 15 Dire...

Page 10: ...the synchrocheck check 80 7 7 1 3 Testing the energizing check 83 7 7 1 4 Testing the voltage selection 84 7 7 1 5 Completing the test 84 7 7 2 Autorecloser for 3 phase operation SMBRREC 84 7 7 2 1 Preparation of the verification 86 7 7 2 2 Switching the autorecloser for 3 phase operation function to On and Off 86 7 7 2 3 Verifying the autorecloser for 3 phase operation function SMBRREC 87 7 7 2 4...

Page 11: ... 98 Section 8 Commissioning and maintenance of the fault clearing system 99 8 1 Commissioning and maintenance of the fault clearing system 99 8 1 1 Commissioning tests 99 8 1 2 Periodic maintenance tests 99 8 1 2 1 Visual inspection 100 8 1 2 2 Maintenance tests 100 Section 9 Troubleshooting 103 9 1 Fault tracing 103 9 1 1 Identifying hardware errors 103 9 1 2 Identifying runtime errors 103 9 1 3 ...

Page 12: ...6 ...

Page 13: ...e organized in the chronological order in which the IED should be commissioned The relevant procedures may be followed also during the service and maintenance activities 1 2 Intended audience GUID C9B8127F 5748 4BEA 9E4F CC762FE28A3A v9 This manual addresses the personnel responsible for commissioning maintenance and taking the IED in and out of normal service The commissioning personnel must have...

Page 14: ...d electrical installation The chapters are organized in the chronological order in which the IED should be installed The commissioning manual contains instructions on how to commission the IED The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase The manual provides procedures for the checking of external circuitry and energizing the IED ...

Page 15: ...B 48F8 BF4E D853043AB731 v5 1 1 1 1 1 3 3 Related documents GUID DEA16B32 29D9 40B2 BC9F 12F3AEA90245 v7 Documents related to REQ650 Identity number Application manual 1MRK 505 291 UEN Technical manual 1MRK 505 292 UEN Commissioning manual 1MRK 505 293 UEN Product Guide 1MRK 505 294 BEN Type test certificate 1MRK 505 294 TEN Application notes for Circuit Breaker Control 1MRG006806 650 series manua...

Page 16: ...ionary notices 1 4 2 Document conventions GUID 96DFAB1A 98FE 4B26 8E90 F7CEB14B1AB6 v2 Abbreviations and acronyms in this manual are spelled out in the glossary The glossary also contains definitions of important terms Push button navigation in the LHMI menu structure is presented by using the push button icons For example to navigate between the options use and HMI menu paths are presented in bol...

Page 17: ...on M2366 2 v2 National and local electrical safety regulations must always be followed Working in a high voltage environment requires serious approach to avoid human injuries and damage to equipment M2362 2 v1 Do not touch circuitry during operation Potentially lethal voltages and currents are present M2364 2 v1 Always use suitable isolated test pins when measuring signals in open circuitry Potent...

Page 18: ...n signs IP1503 1 v1 GUID 5D1412B8 8F9D 4D39 B6D1 60FB35797FD0 v2 Whenever changes are made in the IED measures should be taken to avoid inadvertent tripping GUID F2A7BD77 80FB 48F0 AAE5 BE73DE520CC2 v1 The IED contains components which are sensitive to electrostatic discharge ESD precautions shall always be observed prior to touching components M2695 2 v2 Always transport PCBs modules using certif...

Page 19: ...efore making the change 2 4 Note signs IP1497 1 v1 M19 2 v3 1 1 Observe the maximum allowed continuous current for the different current transformer inputs of the IED See technical data 1MRK 505 293 UEN B Section 2 Safety information Breaker protection REQ650 13 Commissioning manual Copyright 2013 ABB All rights reserved ...

Page 20: ...14 ...

Page 21: ...p residual overcurrent protection zero negative sequence direction 0 1 1 1 1 SDEPSDE 67N Sensitive directional residual overcurrent and power protection 0 1 1 1 1 LCPTTR 26 Thermal overload protection one time constant Celsius 0 1 1 1 1 LFPTTR 26 Thermal overload protection one time constant Fahrenheit 0 1 1 1 1 CCRBRF 50BF Breaker failure protection 3 phase activation and output 0 1 1 CSPRBRF 50B...

Page 22: ...hase operation 0 1 1 STBRREC 79 Autorecloser for 1 3 phase operation 0 1 1 1 SLGGIO Logic Rotating Switch for function selection and LHMI presentation 15 15 15 15 VSGGIO Selector mini switch 20 20 20 20 DPGGIO IEC 61850 generic communication I O functions double point 16 16 16 16 SPC8GGIO Single point generic control 8 signals 5 5 5 5 AUTOBITS AutomationBits command function for DNP3 0 3 3 3 3 I10...

Page 23: ...GATE Configurable logic blocks 40 40 40 40 XOR Configurable logic blocks 40 40 40 40 LOOPDELAY Configurable logic blocks 40 40 40 40 TIMERSET Configurable logic blocks 40 40 40 40 AND Configurable logic blocks 280 280 280 280 SRMEMORY Configurable logic blocks 40 40 40 40 RSMEMORY Configurable logic blocks 40 40 40 40 Q T Configurable logic blocks Q T 0 1 ANDQT Configurable logic blocks Q T 0 120 ...

Page 24: ...ock for service values presentation of primary analog inputs 600TRM 1 1 1 1 AM_P_P4 Function block for service values presentation of primary analog inputs 600AIM 1 1 1 1 TM_S_P2 Function block for service values presentation of secondary analog inputs 600TRM 1 1 1 1 AM_S_P4 Function block for service values presentation of secondary analog inputs 600AIM 1 1 1 1 CNTGGIO Event counter 5 5 5 5 L4UFC...

Page 25: ...0870 5 103 20 20 20 20 Metering PCGGIO Pulse counter 16 16 16 16 ETPMMTR Function for energy calculation and demand handling 3 3 3 3 3 3 Station communication GUID 22F345AB 6250 40E7 9B80 36EA4D8EDA62 v6 IEC 61850 or Function name ANSI Function description Breaker REQ650 REQ650 A01 3Ph 1CB 1BB REQ650 A11 1Ph 1CB 1BB REQ650 B11 1Ph 1CB 2BB Station communication IEC61850 8 1 IEC 61850 communication ...

Page 26: ... RS485 1 1 1 1 GOOSEINTLKRCV Horizontal communication via GOOSE for interlocking 59 59 59 59 GOOSEBINRCV GOOSE binary receive 4 4 4 4 ETHFRNT ETHLAN1 GATEWAY Ethernet configuration of front port LAN1 port and gateway 1 1 1 1 ETHLAN1_AB Ethernet configuration of LAN1 port 1 PRPSTATUS System component for parallell redundancy protocol 1 CONFPROT IED Configuration Protocol 1 1 1 1 ACTIVLOG Activity l...

Page 27: ...tting groups 1 TESTMODE Test mode functionality 1 CHNGLCK Change lock function 1 PRIMVAL Primary system values 1 SMAI_20_1 SMAI_20_12 Signal matrix for analog inputs 2 3PHSUM Summation block 3 phase 12 GBASVAL Global base values for settings 6 ATHSTAT Authority status 1 ATHCHCK Authority check 1 AUTHMAN Authority management 1 FTPACCS FTPS access with password 1 DOSFRNT Denial of service frame rate...

Page 28: ...22 ...

Page 29: ...that the acceptance testing has been performed and that the application configuration is verified Maintenance testing is a periodic verification that the IED is healthy and has correct settings depending on changes in the power system There are also other types of maintenance testing 4 2 Commissioning checklist GUID 93D14E4E 5DDE 4D37 84A6 2DF0656AB73D v3 Before starting up commissioning at site c...

Page 30: ...f the IED to start it up This could be done in a number of ways from energizing a whole cubicle to energizing a single IED Set the IED time if no time synchronization source is configured Check the self supervision function in Main menu Diagnostics Internal events or Main menu Diagnostics IED status General menu in local HMI to verify that the IED is functioning properly 4 4 2 IED start up sequenc...

Page 31: ...o the LAN WAN network 4 Configure the IED IP addresses in the PCM600 project for each IED to match the IP addresses of the physical IEDs Setting up IP addresses The IP address and the corresponding mask must be set via the LHMI for each available Ethernet interface in the IED Each Ethernet interface has a default factory IP address when the IED is delivered This is not given when an additional Eth...

Page 32: ...s from the IED are received on the Tx pin on the PC Thus a straight standard Ethernet cable can be used When a PC is connected to the IED and the setting DHCPServer is set to On via the local HMI path Main menu Configuration Communication TCP IP configuration ETHFRNT 1 DHCPServer the IEDs DHCP server for the front port assigns an IP address for the PC The PC must be configured to obtain its IP add...

Page 33: ...ure 3 Select Search programs and files 2 Type View network connections and click on the View network connections icon 1MRK 505 293 UEN B Section 4 Starting up Breaker protection REQ650 27 Commissioning manual Copyright 2013 ABB All rights reserved ...

Page 34: ...n vsd IEC13000059 V1 EN US Figure 5 Right click Local Area Connection and select Properties 4 Select the TCP IPv4 protocol from the list of configured components using this connection and click Properties Section 4 1MRK 505 293 UEN B Starting up 28 Breaker protection REQ650 Commissioning manual Copyright 2013 ABB All rights reserved ...

Page 35: ...Figure 7 Select Obtain an IP address automatically 6 Select Use the following IP address and define IP address and Subnet mask if the front port is used and if the IP address is not set to be obtained automatically by the IED see Figure 8 The IP address must be different from the IP address chosen for the IED 1MRK 505 293 UEN B Section 4 Starting up Breaker protection REQ650 29 Commissioning manua...

Page 36: ... configuration is created using PCM600 and then written to the IED Establish a connection between PCM600 and the IED when an application configuration must be written to the IED After writing an application configuration to the IED the IED makes an application restart or a complete IED restart when necessary The IED does not restart after reconfiguring IEC61850 regardless of whether the protocol i...

Page 37: ...nector markings are different For more information see the installation manual Both the primary and the secondary sides must be disconnected from the line and the IED when plotting the excitation characteristics 4 8 Checking VT circuits M11724 2 v8 Check that the wiring is in strict accordance with the supplied connection diagram Correct possible errors before continuing to test the circuitry Test...

Page 38: ...ever do this with current circuits in service Current circuit 1 Verify that the contacts are of current circuit type 2 Verify that the short circuit jumpers are located in the correct slots Voltage circuit 1 Verify that the contacts are of voltage circuit type 2 Check that no short circuit jumpers are located in the slots dedicated for voltage Trip and alarm circuits 1 Check that the correct types...

Page 39: ...ing optical connections M16022 2 v6 Check that the Tx and Rx optical connections are correct An IED equipped with optical connections requires a minimum depth of 180 mm for plastic fiber cables and 275 mm for glass fiber cables Check the allowed minimum bending radius from the optical cable manufacturer 1MRK 505 293 UEN B Section 4 Starting up Breaker protection REQ650 33 Commissioning manual Copy...

Page 40: ...34 ...

Page 41: ...ion communication IEC61850 8 1 1 must be set to Front To enable GOOSE communication via rear port the parameter PortSelGOOSE must be set to LAN1 To enable MMS communication via the rear port the parameter PortSelMMS in Main menu Configuration Communication Station communication IEC61850 8 1 1 must be set to LAN1 5 2 Verifying the station communication SEMOD172108 24 v7 Connect your PC to the subst...

Page 42: ...36 ...

Page 43: ...ordings of analog real and calculated and binary signals are achieved The IEDs in the 650 series can have between 1 and 4 individual parameter setting groups prepared with full sets of different parameters for all functions The purpose of these groups is to be able to handle different power system load conditions to optimize the parameters settings of the different functions for these different po...

Page 44: ...od is included in the IED to prevent the flash memory to be worn out due to too many writings As a consequence it may take up to an hour to save changes If the auxiliary power is interrupted before a change is saved that change is lost 6 2 Activating the test mode M11412 2 v10 Put the IED into the test mode before testing The test mode blocks all protection functions and some of the control functi...

Page 45: ...re given a chance to decay before the trip circuits are restored When the latches are released the handle can be completely withdrawn from the test switch restoring the trip circuits to the protection IED If a test switch is not used perform measurement according to the provided circuit diagrams Never disconnect the secondary connection of a current transformer circuit without first short circuiti...

Page 46: ...et to No and Yes respectively Remember that a function is also blocked if the BLOCK input signal on the corresponding function block is active which depends on the configuration Ensure that the logical status of the BLOCK input signal is equal to 0 for the function to be tested Event function blocks can also be individually blocked to ensure that no events are reported to a remote station during t...

Page 47: ...rify that phases are correctly connected If some setting deviates check the analog input settings under Main menu Configuration Analog modules Measured values such as current and voltages as well as active reactive and apparent power power factor phase angles as well as positive and negative and zero sequence currents and voltages are available in the local HMI under Main menu Tests Function statu...

Page 48: ...alarm and blocking signals Use the disturbance handling tool in PCM600 to evaluate that the protection function has received the correct data and responded correctly signaling and timing Use the event viewer tool in PCM600 to check that only expected events have occurred Section 6 1MRK 505 293 UEN B Testing IED operation 42 Breaker protection REQ650 Commissioning manual Copyright 2013 ABB All righ...

Page 49: ...deTest for the control of the disturbance recorder during test mode are located on the local HMI under Main menu Settings IED Settings Monitoring Disturbance report DRPRDRE 1 7 2 Identifying the function to test in the technical reference manual M11748 2 v3 Use the technical manual to identify function blocks logic diagrams input and output signals setting parameters and technical data 7 3 Testing...

Page 50: ... section Preparing the IED to verify settings Values of the logical signals for SPTPIOC are available on the local HMI under Main menu Tests Function status Current SPTPIOC 50 I SPTPIOC 1 The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI To verify the settings the following fault type should be tested Phase to earth fault Ensure that the maximum continuous ...

Page 51: ...nal function is selected set the injection current to lag the polarizing voltage by an angle equal to 235 equal to 55 180 4 Increase the injected current and note the operate value of the tested step of the function 5 Decrease the current slowly and note the reset value 6 If the test has been performed by injection of current in phase L1 repeat the test injecting current into phases L2 and L3 with...

Page 52: ...e voltage 3 Set the injected polarizing voltage slightly larger than the set minimum polarizing voltage default is 5 of UBase and set the injection current to lag the appropriate voltage by an angle of about 55 if forward directional function is selected If reverse directional function is selected set the injection current to lag the polarizing voltage by an angle equal to 235 equal to 55 180 4 In...

Page 53: ...ult Ensure that the maximum continuous current supplied from the current source used for the test of the IED does not exceed four times the rated current value of the IED 7 3 5 1 Measuring the operate limit of set values SEMOD52967 11 v5 1 Inject a phase current into the IED with an initial value below that of the setting 2 Increase the injected current in the Ln or in the neutral summated current...

Page 54: ...er set steps according to the instructions that follow 7 Connect a trip output contact to a timer 8 Set the injected current to 200 of the operate level of the tested step switch on the current and check the time delay For inverse time curves check the operate time at a current equal to 110 of the operate current for txMin 9 Check that all trip and start contacts operate according to the configura...

Page 55: ... Dir I0 cos Angle function activates the START and STDIRIN output 3 Measure with angles j RCADir 45 that the measuring element operates when I0 cos RCADir j I0cos 45 INcosPhi 4 Compare the result with the set value Take the set characteristic into consideration see figure 10 and figure 11 5 Measure the operate time of the timer by injecting a current two times the set INcosPhi value and the polari...

Page 56: ...RCADir 0 3I j 0 3 j I cos 0 3 ref U U IEC06000650 V2 EN US Figure 10 Characteristic with ROADir restriction Section 7 1MRK 505 293 UEN B Testing functionality 50 Breaker protection REQ650 Commissioning manual Copyright 2013 ABB All rights reserved ...

Page 57: ...ates the START and STDIRIN outputs 3 Measure with angles j RCADir 45 that the measuring element operates when 3I0 3U0 cos RCADir j 3I0 3U0 cos 45 SN 4 Compare the result with the set value Take the set characteristic into consideration see figure 10 and figure 11 5 Measure the operate time of the timer by injecting 1 2 UNRel and a current to get two times the set SN operate value 0 0 3 3 cos test ...

Page 58: ... result with the expected value The expected value depends on whether definite or inverse time was selected 7 Continue to test another function or complete the test by setting the test mode to Off 3U0 Operate area 3I0 RCADir 0º ROADir 80º IEC06000652 3 en vsd IEC06000652 V3 EN US Figure 12 Example characteristic Non directional earth fault current protection SEMOD175060 117 v7 Procedure 1 Measure ...

Page 59: ...Tests Function status Current LCPTTR 26 T LCPTTR 1 Main menu Tests Function status Current LFPTTR 26 T LFPTTR 1 The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI Check that the input logical signal BLOCK is logical zero and that on the local HMI the logical signal TRIP START and ALARM are equal to logical zero 7 3 8 1 Testing the protection without external...

Page 60: ...gs Values of the logical signals for CCRBRF are available on the local HMI under Main menu Tests Function status Current CCRBRF 50BF CCRBRF 1 The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI The Breaker failure protection 3 phase activation and output function CCRBRF should normally be tested in conjunction with some other function that provides a start si...

Page 61: ...t1 and back up trip times t2 3 Disconnect AC and START input signals 7 3 9 4 Verifying the re trip mode M12104 36 v6 Choose the mode below which corresponds to the actual case In the cases below it is assumed that FunctionMode Current as set under Main menu Settings IED Settings Current CCRBRF 50BF CCRBRF 1 Checking the case without re trip RetripMode Retrip Off M12104 107 v4 1 Set RetripMode Retr...

Page 62: ...rrent setting IP 1 Set BuTripMode 1 out of 4 2 Apply the fault condition including start of CCRBRF with one phase current below set IP but above IN The residual earth fault should then be above set IN 3 Verify that back up trip is achieved after set time If selected re trip should also appear 4 Disconnect AC and START input signals Checking the case BuTripMode 2 out of 4 M12104 179 v6 The earth fa...

Page 63: ...input signal s for start of CCRBRF The value of current should be below the set value I BlkCont 4 Verify that phase selection re trip if selected and back up trip are achieved after set times Failure to trip is simulated by keeping the signal s CB closed activated 5 Disconnect the AC and the START signal s Keep the CB closed signal s 6 Apply the fault and the start again The value of current shoul...

Page 64: ...n steps until a trip occurs 3 Compare the result with the set IP 4 Disconnect AC and START input signals If No I check or Retrip off is set only back up trip can be used to check set IP 7 3 10 2 Checking the residual EF current operate value IN set below IP GUID 72ACBA0D 73F7 4F10 B8E1 E40F877F5478 v3 Check the low set IN current where setting FunctionMode Current and setting BuTripMode 1 out of 4...

Page 65: ...Mode No CBPos Check 2 Apply the fault condition including start of CSPRBRF well above the set current value 3 Verify that re trip is achieved after set time t1 and back up trip after time t2 4 Apply the fault condition including start of CSPRBRF with current below set current value 5 Verify that re trip is achieved after set time t1 but no back up trip is obtained 6 Disconnect AC and start input s...

Page 66: ... well before set back up trip time t2 It simulates a correct CB tripping 8 Verify that back up trip is not achieved Re trip can appear for example due to selection Re trip without current check 9 Disconnect injected AC and start of input signals 7 3 10 8 Checking the phase current operate value IP GUID 3A437594 9221 43A8 A523 DD769E272CE1 v3 Check the low set IP current where setting FunctionMode ...

Page 67: ...rrent 110 of the setting No TRIP signal should appear 7 Switch off the fault current 8 For a short while inject a current fault current in same phase to about 90 of the set operating current and switch the current off 9 Switch the fault current on No TRIP signal should appear 10 Switch off the fault current 11 Reset the RELEASE binary input 12 Switch the fault current on No TRIP signal should appe...

Page 68: ... set the parameter Blocked to Yes for each individual function that has been tested 7 3 13 Broken conductor check BRCPTOC SEMOD175021 3 v5 1 1 Prepare the IED for verification of settings as outlined in section Preparing the IED to verify settings Values of the logical signals for BRCPTOC are available on the local HMI under Main menu Tests Function status Current BRCPTOC 46 lub BRCPTOC X The Sign...

Page 69: ...e settings SEMOD175027 7 v7 The underpower protection shall be set to values according to the real set values to be used The test is made by means of injection of voltage and current where the amplitude of both current and voltage and the phase angle between the voltage and current can be controlled During the test the analog outputs of active and reactive power shall be monitored 1 Connect the te...

Page 70: ...o 0 Decrease the current slowly until the START1 signal start of stage 1 is activated 5 Increase the current to 100 of IBase 6 Switch the current off and measure the time for activation of TRIP1 trip of stage 1 7 If a second stage is used repeat steps 2 to 6 for the second stage 7 3 14 2 Completing the test SEMOD175027 15 v4 Continue to test another function or end the testing by setting the param...

Page 71: ...the reactive power is equal to 100 of rated power 4 Change the angle between the injected current and voltage back to Angle1 value Increase the current slowly from 0 until the START1 signal start of stage 1 is activated Check the injected power and compare it to the set value Power1 power setting for stage 1 in of Sbase 5 Increase the current to 100 of IBase and switch the current off 6 Switch the...

Page 72: ...nd compare it with the set value 9 Check the inverse time delay by injecting a voltage corresponding to 0 8 U1 For example if the inverse time curve A is selected the trip signals TR1 and TRIP operate after a time corresponding to the equation t s k U U 1 1 1 IECEQUATION2428 V1 EN US Equation 15 where t s Operate time in seconds k1 Settable time multiplier of the function for step 1 U Measured vol...

Page 73: ...voltage and time delay to operate for Step 1 M13806 50 v5 1 Apply single phase voltage below the set value U1 2 Slowly increase the voltage until the ST1 signal appears 3 Note the operate value and compare it with the set value The operate value in secondary volts is calculated according to the following equations For phase to ground measurement U UBase VT VTprim 1 100 3 sec IECEQUATION2426 V1 EN ...

Page 74: ...1 1 Prepare the IED for verification of settings as outlined in section Preparing the IED to verify settings Values of the logical signals for ROV2PTOV are available on the local HMI under Main menu Tests Function status Voltage ROV2PTOV 59N 2UN ROV2PTOV 1 The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI 7 4 3 1 Verifying the settings SEMOD54358 35 v7 1 Ap...

Page 75: ...n menu Tests Function status Voltage LOVPTUV 27 U LOVPTUV 1 The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI 7 4 4 1 Measuring the operate limit of set values SEMOD175023 7 v6 1 Check that the input logical signals BLOCK CBOPEN and VTSU are logical zero 2 Supply a three phase rated voltage in all three phases and note on the local HMI that the TRIP logical...

Page 76: ...settings are appropriate for example the start value and the time delay 2 Supply the IED with three phase voltages at their rated values and initial frequency The initial frequency is calculated using Equation 20 0 02 0 04 0 04 r StartFrequency floor f StartFrequency IECEQUATION16059 V1 EN US Equation 20 1 3 Slowly decrease the voltage frequency by steps of 40 mHz until the START signal appears du...

Page 77: ...tion of START value and time delay to operate 6 Check that the START signal does not appear 7 Wait for a time corresponding to tDelay 100 ms and check that the TRIP signal does not appear 8 Slowly increase the magnitude of the applied voltages until the BLKDMAGN signal resets 9 Verify that the signal START appears and wait for a time at least equal to tDelay 100 ms to verify that also the signal T...

Page 78: ...90 28 v4 1 1 1 Check that the IED settings are appropriate for example the start value and the time delay 2 Supply the IED with three phase voltages at their rated values and frequency 20 mHz over the set value StartFrequency applying it for a time that is at least 10 longer than tDelay 100 ms 3 Verify that the TRIP signal is active 4 Decrease the frequency with a 40 mHz step applying it until the...

Page 79: ...in the IED especially the START value and the definite time delay Set StartFreqGrad to a rather small negative value 2 Supply the IED with three phase voltages at their rated values 3 Slowly decrease the frequency of the applied voltage with an increasing rate of change that finally exceeds the setting of StartFreqGrad and check that the START signal appears 4 Note the operate value and compare it...

Page 80: ...s obtained when the current is about 0 9 IBase 7 6 1 2 Completing the test M12917 43 v4 Continue to test another function or end the testing by setting the parameter TestMode to Off under Main menu Tests IED test mode TESTMODE 1 If another function is tested then set the parameter Blocked to No under Main menu Tests Function test modes Secondary system supervision CCSRDIF 87 INd CCSRDIF X for the ...

Page 81: ...conditions simultaneously and observe the corresponding output signals They should change to logical 0 as follows Signal 3PH after about 25ms Signal BLKU after about 50ms Signal BLKZ after about 200ms 7 6 2 2 Measuring the operate value for the negative sequence function M1405 46 v8 1 Simulate normal operating conditions with the three phase currents in phase with their corresponding phase voltage...

Page 82: ... UL1 UL2 UL3 IEC00000276 V1 EN US Equation 28 Where UL1 UL2 and UL3 IEC00000275 V1 EN US the measured phase voltages 4 Compare the result with the set value consider that the set value 3U0 is in percentage of the base voltage of the zero sequence operating voltage 5 Repeat steps 1 and 2 Then slowly increase the measured current in one phase until the BLKU signal disappears 6 Record the measured cu...

Page 83: ...DUL1 and STDIL1 and the general start signals STDU or STDI are activated 10 Check that the start output signals for the current and voltage phases 2 and 3 are activated by changing the magnitude of the voltage and current for phases 2 and 3 7 6 2 5 Completing the test M1405 130 v5 Continue to test another function or end the testing by setting the parameter TestMode to Off under Main menu Tests IE...

Page 84: ... phase angle and amplitude of the voltage is needed The test set must also be able to generate different frequencies on different outputs The description below applies for a system with a nominal frequency of 50 Hz but can be directly applicable to 60 Hz SESRSYN can be set to use different phases phase to earth or phase to phase Use the set voltages instead of what is indicated below Figure 13 sho...

Page 85: ... on the settings used Input STARTSYN must be activated during the test 1 Apply voltages 1 1 U Line 100 GblBaseSelLine and f Line 50 0 Hz 1 2 U Bus 100 GblBaseSelBus and f Bus 50 2Hz 2 Check that a closing pulse is submitted at a closing angle less than 2 degrees from phase equality Modern test sets will evaluate this automatically 3 Repeat with 3 1 U Bus 80 GblBaseSelBus and f Bus 50 25 Hz to veri...

Page 86: ...by activation of different inputs in the voltage selection logic as shown in table 4 and figure 15 Table 4 Voltage selection logic SESRSYN CBConfig setting Section to be synchroniz ed Activated B1QCLD input on IED from Activated B2QCLD input on IED from Activated LN1QCLD input on IED from Activated LN2QCLD input on IED from Indication from SESRSYN on IED SESRSYN 1 Operates on CB1QA1 1 bus CB Bus1 ...

Page 87: ...d U Bus 80 GblBaseSelBus 2 Check that the AUTOSYOK and MANSYOK outputs are activated 3 The test can be repeated with different voltage values to verify that the function operates within the set UDiffSC Check with both U Line and U Bus respectively lower than the other 4 Increase the U Bus to 110 GblBaseSelBus and the U Line 90 GblBaseSelLine and also the opposite condition 5 Check that the two out...

Page 88: ... the FreqDiffA and FreqDiffM frequency difference is lower than the set value for manual and auto synchronizing check FreqDiffA and FreqDiffM respectively and that operation is blocked when the frequency difference is greater Test with frequency difference 0 mHz Test with a frequency difference outside the set limits for manual and auto synchronizing check respectively 1 Apply voltages U Line equa...

Page 89: ...gizing of a dead line to a live bus 1 Apply a single phase voltage 100 GblBaseSelBus to the U Bus and a single phase voltage 30 GblBaseSelLine to the U Line 2 Check that the AUTOENOK and MANENOK outputs are activated after set tAutoEnerg respectively tManEnerg 3 Increase the U Line to 60 GblBaseSelLine and U Bus to be equal to 100 GblBaseSelBus The outputs should not be activated 4 The test can be...

Page 90: ...ng the voltage selection for single CB arrangements M2377 473 v6 This test should verify that the correct voltage is selected for the measurement in the SESRSYN function used in a double bus arrangement Apply a single phase voltage of 30 GblBaseSelLine to the U Line and a single phase voltage of 100 GblBaseSelBus to the U Bus If the UB1OK or UB2OK inputs for the fuse failure are used they must be ...

Page 91: ...wing manual switches are used Switch or push button to close SC Switch or push button to trip ST Switch for CB ready condition SRY If no bi stable relay or breaker simulator is available replace it with two self reset auxiliary relays and use a self holding connection Use a secondary injection IED test set to operate the protection function The test set shall be switched off when a trip signal is ...

Page 92: ...ck function SESRSYN shall be included in the test If SESRSYN as an internal function or external device is not operated by the injection input signal SYNC must be connected as a permanent high signal or controlled by a switch 3 Read and make notes of the reclosing operation counters on the local HMI under Main menu Tests Function status Control SMBRREC 79 0 1 SMBRREC 1 Possibly reset the counters ...

Page 93: ...tion not be as expected this should be investigated It could be caused by an inappropriate setting or missing condition such as CBREADY 6 Repeat the sequence by simulating a permanent fault Shortly after the reclosing shot a new fault is applied If a single shot reclosing program is selected there shall be one reclosing operation and then blocking of SMBRREC for the set Reclaim time Before a new r...

Page 94: ... arrangement and test circuits Reconnect any links or connection terminals which may have been opened for the tests 4 Reset indications alarms and disturbance recordings Clearing of the disturbance report must be done via the Disturbance Handling in PCM600 7 7 2 5 Completing the test M12400 218 v5 Continue to test another function or end the testing by setting the parameter TestMode to Off under M...

Page 95: ... with protection and trip functions Figure 18 illustrates a suggested testing arrangement where the circuit breaker CB is simulated by an external bi stable relay BR for example a relay type RXMVB2 or RXMD or Breaker Simulator from ABB IED CLOSE CB Trip CB POS CB READY BR SC ST SRY To test set IEC04000202 1 en vsd IEC04000202 V2 EN US Figure 18 Simulating the CB operation by a bi stable relay brea...

Page 96: ... 3 1 Preparation of the verification GUID 9FA37998 BF8A 4260 A56B 7D8720DDBDDB v2 1 Check the function settings In the HMI tree they are found under Main menu Settings IED Settings Control STBRREC 79 0 1 STBRREC 1 If any timer settings are reduced to speed up or facilitate the testing they shall be set to normal after testing A temporary label on the unit can be a reminder to restore normal settin...

Page 97: ...ing or missing condition such as CBREADY or SYNC at three phase reclosing 6 Repeat the sequence by simulating a permanent fault Shortly after the reclosing shot a new fault is applied If a single shot reclosing program is selected there shall be one reclosing operation and then blocking of the auto reclosing function for the set Reclaim time Before a new reclosing sequence can be run the CBREADY a...

Page 98: ...peration counters Reset the counters to zero if that is the user s preference The counter reset function is found in the HMI under Main menu Clear Clear counters STBRREC 79 0 1 2 Restore settings that may have been modified for the tests back to normal 3 Disconnect the test switch CB simulating arrangement and test circuits Reconnect any links or connection terminals which may have been opened for...

Page 99: ...r the autorecloser function is integrated or external 7 9 1 1 Three phase operating mode SEMOD54375 106 v8 1 Check that AutoLock and TripLockout are both set to Off 2 Initiate a three phase fault An adequate time interval between the faults should be considered to overcome a reclaim time caused by the possible activation of the Autorecloser function SMBRREC The function must issue a three phase tr...

Page 100: ... 1 Make sure that TripLockout and AutoLock are both set to Off 2 Initiate different single phase to earth faults one at a time Single phase tripping will only be allowed when an auto reclose attempt will follow Autorecloser STBRREC has functionality such as the long trip time CB ready and so on which can prevent a proper single phase tripping and auto reclose To bypass this problem the fault initi...

Page 101: ...eset lockout RSTLKOUT signal 5 Activate the TRIP signal lockout function set TripLockout On and repeat The output TRIP must be active and stay active after each fault CLLKOUT must be set 6 Reset the lockout All functional outputs should reset 7 Deactivate the TRIP signal lockout function set TripLockout Off and the automatic lockout function set AutoLock Off if not used 7 9 2 3 Completing the test...

Page 102: ...lses with different frequencies are connected to the pulse counter input The test should be performed with settings Operation On or Operation Off and the function blocked or unblocked The pulse counter value is then checked in PCM600 or on the local HMI 7 12 Testing station communication 7 12 1 Establishing connection and verifying the IEC 61850 communication GUID 0EEBE65F 5A84 4D2E A358 BF5283E94...

Page 103: ...tion TCP IP configuation ETHLAN1_AB Set values for OperationMode IPAddress and IPMask OperationMode must be set to NonRedundantA Check that the correct IP address is assigned to the port 1 2 Enable IEC 61850 8 1 communication Navigate to Main menu Settings General settings Communication Station communication IEC 61850 8 1 Set Operation to On and PortSelGOOSE to the port used 2 Enable redundant IEC...

Page 104: ... Ok Be sure to re connect the removed connection after completed verification 7 13 Exit test mode SEMOD53244 3 v4 The following procedure is used to return to normal operation 1 Navigate to the test mode folder 2 Change the On setting to Off Press the E key and the left arrow key 3 Answer YES press the E key and exit the menus Section 7 1MRK 505 293 UEN B Testing functionality 98 Breaker protectio...

Page 105: ...t with the export or import of power available Finally final trip tests must be performed This involves activation of protection functions or tripping outputs with the circuit breaker closed and the tripping of the breaker verified When several breakers are involved each breaker must be checked individually and it must be verified that the other involved breakers are not tripped at the same time 8...

Page 106: ...ts are RTXP 8 18 24 test switch located to the left in each protection IED and RTXH 8 18 24 test handle which is inserted in test switch at secondary testing All necessary operations such as opening of trip circuits short circuiting of current circuits and opening of voltage circuits are automatically performed in the right order to allow for simple and safe secondary testing even with the object ...

Page 107: ... utmost importance for the protection operation If the circuit is not provided with a continuous trip circuit supervision it is possible to check that circuit is really closed when the test plug handle has been removed by using a high ohmic voltmeter and measuring between the plus and the trip output on the panel The measurement is then done through the tripping magnet of the circuit breaker and t...

Page 108: ...a CVT secondary can have around 2 5 3 third harmonic voltage Restoring SEMOD56528 36 v2 Maintenance is very important to improve the availability of the protection system by detecting failures before the protection is required to operate There is however little point in testing healthy equipment and then putting it back into service with an open terminal with a removed fuse or open miniature circu...

Page 109: ...enu Diagnostics IED status General 2 Reboot the IED and recheck the supervision events to see if the fault has cleared 3 In case of persistent faults contact ABB for corrective actions 9 1 3 Identifying communication errors GUID 4C589FC4 B122 4F12 8E3D 1B05B4FC5FCE v6 Communication errors are normally communication interruptions or synchronization message errors due to communication link breakdown...

Page 110: ...v6 To run the display test either use the push buttons or start the test via the menu Select Main menu Tests LED test Press or simultaneously and All the LEDs are tested by turning them on simultaneously The display shows a set of patterns so that all the pixels are activated After the test the display returns to normal state 9 2 Indication messages 9 2 1 Internal faults GUID 2ACAE73F 9CDD 4C33 AF...

Page 111: ...BAFA38E 5163 4E01 A7C3 6489B42233C7 v2 The warning message associated with the fault is found in the internal event list in the LHMI menu Main menu Diagnostics Internal events The message includes the date time description and signal state for the fault The current status of the internal fault signals can also be checked via the LHMI in Main menu Diagnostics IED status General When a fault appears...

Page 112: ...ring GUID 665B75A6 A074 4A03 ADF1 3D0FAD198E61 v5 The physical inspection of wiring connections often reveals the wrong connection for phase currents or voltages However even though the phase current or voltage connections to IED terminals might be correct wrong polarity of one or more measurement transformers can cause problems Check the current or voltage measurements and their phase information...

Page 113: ...ical data for example 100 mA at 24 V AC DC Output relays especially power output relays are designed for breaking high currents Due to this layers of high resistance may appear on the surface of the contacts Do not determine proper functionality of connectivity or contact resistance by measuring with a regular hand held ohm meter A 1 2 3 4 V GUID BBAEAF55 8D01 4711 A71D BBC76B60BA3D V1 EN US Figur...

Page 114: ... relay to be operated forced 3 Select the BOn_PO to be operated forced and use and or to operate the actual output relay In PCM600 only the result of these operations can be checked by right clicking the product and selecting Signal Monitoring tool and then navigating to the actual I O board and the binary input in question The activated output signal is indicated with a yellow lit diode Each BOn_...

Page 115: ...ot cause problems as it is reduced quickly by the electrical cleaning effect of fritting and thermal destruction of layers bringing the contact resistance back to the mOhm range As a result practically the full voltage is available at the load 1MRK 505 293 UEN B Section 9 Troubleshooting Breaker protection REQ650 109 Commissioning manual Copyright 2013 ABB All rights reserved ...

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Page 117: ...ds CB Circuit breaker CCITT Consultative Committee for International Telegraph and Telephony A United Nations sponsored standards body within the International Telecommunications Union CCVT Capacitive Coupled Voltage Transformer Class C Protection Current Transformer class as per IEEE ANSI CMPPS Combined megapulses per second CMT Communication Management tool in PCM600 CO cycle Close open cycle CO...

Page 118: ... protection EPA Enhanced performance architecture ESD Electrostatic discharge F SMA Type of optical fibre connector FAN Fault number FCB Flow control bit Frame count bit FOX 20 Modular 20 channel telecommunication system for speech data and protection signals FOX 512 515 Access multiplexer FOX 6Plus Compact time division multiplexer for the transmission of up to seven duplex channels of digital da...

Page 119: ...telligent electronic device I GIS Intelligent gas insulated switchgear Instance When several occurrences of the same function are available in the IED they are referred to as instances of that function One instance of a function is identical to another of the same kind but has a different number in the IED user interfaces The word instance is sometimes defined as an item of information that is rep...

Page 120: ...Mezzanine card standard POR Permissive overreach POTT Permissive overreach transfer trip Process bus Bus or LAN used at the process level that is in near proximity to the measured and or controlled components PSM Power supply module PST Parameter setting tool within PCM600 PT ratio Potential transformer or voltage transformer ratio PUTT Permissive underreach transfer trip RCA Relay characteristic ...

Page 121: ... TCP IP was developed by DARPA for Internet working and encompasses both network layer and transport layer protocols While TCP and IP specify two protocols at specific protocol layers TCP IP is often used to refer to the entire US Department of Defense protocol suite based upon these including Telnet FTP UDP and RDP TEF Time delayed earth fault protection function TLS Transport Layer Security TM T...

Page 122: ...which UT1 is based The Coordinated Universal Time is expressed using a 24 hour clock and uses the Gregorian calendar It is used for aeroplane and ship navigation where it is also sometimes known by the military name Zulu time Zulu in the phonetic alphabet stands for Z which stands for longitude zero UV Undervoltage WEI Weak end infeed logic VT Voltage transformer 3IO Three times zero sequence curr...

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Page 124: ...B AB Grid Automation Products SE 721 59 Västerås Sweden Phone 46 0 21 32 50 00 www abb com protection control Copyright 2013 ABB All rights reserved Scan this QR code to visit our website 1MRK 505 293 UEN ...

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ABB REQ650 1.3 IEC, Commissioning Manual

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