ABB Relion SMU615 Installation Manual Download Page 1

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RELION®

Substation Merging Unit

SMU615

Installation Manual

Summary of Contents for Relion SMU615

Page 1: ... RELION Substation Merging Unit SMU615 Installation Manual ...

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Page 4: ... this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders Warranty Please inquire about the terms of warranty from your nearest ...

Page 5: ...cted and communicate data and information via a network interface which should be connected to a secure network It is the sole responsibility of the person or entity responsible for network administration to ensure a secure connection to the network and to take the necessary measures such as but not limited to installation of firewalls application of authentication measures encryption of data inst...

Page 6: ...d concerning electrical equipment for use within specified voltage limits Low voltage directive 2014 35 EU This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international standards of t...

Page 7: ...st always be followed The frame of the merging unit has to be carefully earthed When the plug in unit has been detached from the case do not touch the inside of the case The merging unit case internals may contain high voltage potential and touching these may cause personal injury The merging unit contains components which are sensitive to electrostatic discharge Unnecessary touching of electronic...

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Page 9: ...roduct 9 Checking delivery items 9 Inspecting product 9 Returning a product damaged in transit 10 Storing 10 Section 4 Mounting 11 Checking environmental conditions and mounting space 11 Detaching and installing plug in unit 11 Detaching plug in unit 11 Installing plug in unit 12 Sealing plug in unit 15 Securing handle 16 Mounting merging unit 17 Required tools 17 Flush mounting merging unit 17 Se...

Page 10: ...unit with a test switch 41 Connecting binary signals 41 Connecting power supply 42 Connecting communication 43 Energizing merging unit 43 Section 6 Removing repairing and exchanging 45 Product lifecycle 45 Removing merging unit 45 Sending merging unit for repair 46 Exchanging merging unit 46 Section 7 Technical data 49 Case and HMI display variants 49 Front side of the merging unit 49 Rear side of...

Page 11: ...ation personnel must have basic knowledge of handling electronic equipment 1 3 Product documentation 1 3 1 Product documentation set Planning purchase Engineering Installation Commissioning Operation Maintenance Decommissioning deinstallation disposal Brochure Product guide Operation manual Installation manual Engineering manual Technical manual Application manual IEC 61850 engineering guide Cyber...

Page 12: ...uld result in personal injury The caution icon indicates important information or warning related to the concept discussed in the text It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property The information icon alerts the reader of important facts and conditions The tip icon indicates advice on for example how to design your proje...

Page 13: ...nitions of important terms Menu paths are presented in bold Select Main menu Settings Parameter names are shown in italics The function can be enabled and disabled with the Operation setting Parameter values are indicated with quotation marks The corresponding parameter values are On and Off Input output messages and monitored data names are shown in Courier font This document assumes that the par...

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Page 15: ...ver long life time is supported by maintenance and repair services as well as by the availability of spare parts Design and manufacturing have been done under a certified environmental system The effectiveness of the environmental system is constantly evaluated by an external auditing body We follow environmental rules and regulations systematically to evaluate their effect on our products and pro...

Page 16: ...module Various Plug in unit Electronics plug in modules Various Electronics LHMI module Various Plastic parts PC PBT3 LCP PA4 Metallic parts Aluminium Package Box Cardboard Attached material Manuals Paper 1 Polycarbonate 2 Liquid crystal polymer 3 Polybutylene terephthalate 4 Polyamide Section 2 1MRS758405 C Environmental aspects 8 SMU615 Installation Manual ...

Page 17: ...board packaging material is 100 recyclable 3 2 Inspecting product and delivery items 3 2 1 Identifying product 1 Locate the merging unit s order number from the label on top of the plug in unit 2 Compare the merging unit s order number with the ordering information to verify that the received product is correct 3 2 2 Checking delivery items Check that all items are included in the delivery in acco...

Page 18: ...inst the latest carrier Please inform the nearest ABB office or representative Notify ABB immediately if there are any discrepancies in relation to the delivery documents 3 3 Storing If the merging unit is stored before installation it must be done in the original transport packaging in a dry and dust free place Observe the environmental requirements stated in the technical manual Section 3 1MRS75...

Page 19: ...ow access to wires and optical fibers to provide sufficient ventilation to the merging unit and to enable maintenance and future modifications Ensure that flush mounted merging units can be added and replaced without excessive dismantling 4 2 Detaching and installing plug in unit 4 2 1 Detaching plug in unit Before detaching the plug in unit from the case the auxiliary voltage must be disconnected...

Page 20: ...voltages Do not touch terminals inside the case after removing the plug in unit Live terminals can be inside the case The signal connectors are left open when the plug in unit is detached 4 2 2 Installing plug in unit The merging unit is constructed in a way that a plug in unit with voltage or current measuring inputs can only be plugged into a corresponding case This prevents fitting an unsuitabl...

Page 21: ...72 4F0EA261FB9E V1 EN Figure 3 Serial number in the case 1 Rating label with serial number Forcing an unsuitable plug in unit into the case can break both the plug in unit and the case and may cause danger 1 Lift the handle 90 degrees and push the plug in unit into the case 1MRS758405 C Section 4 Mounting SMU615 13 Installation Manual ...

Page 22: ...ing a plug in unit into the case 2 Let the handle swing down about 45 degrees At the same time push the plug in unit into the case as far as it goes Plug in unit stops at about 7 mm distance from the case Section 4 1MRS758405 C Mounting 14 SMU615 Installation Manual ...

Page 23: ...ns caused by vibration pressure shock or bump seismic activity or other equivalent circumstances 4 2 3 Sealing plug in unit The front panel of the merging unit has an integrated sealing screw By default the screw is screwed all the way in and is not used when installing or detaching the plug in unit 1 Open the sealing screw about nine turns 2 Thread a sealing wire through the holes in the sealing ...

Page 24: ...in and not used when installing or detaching the plug in unit Instead of sealing the plug in unit the sealing screw and the spacer supplied with the merging unit can be used for securing the handle in place 1 Fully open the sealing screw and remove it 2 Re insert the sealing screw with the spacer The merging unit packaging includes a plastic bag containing loose parts such as the spacer Section 4 ...

Page 25: ... Required tools T25 Torx screwdriver for mounting the case T20 Torx screwdriver for connecting the protective earthing Only use adjustable torque screwdrivers 4 3 2 Flush mounting merging unit All the mounting elements are integrated in the merging unit Requirements for installation 1MRS758405 C Section 4 Mounting SMU615 17 Installation Manual ...

Page 26: ...as to be checked from the optical cable manufacturer 1 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 2 Mount the case to the panel cut out B A 1 1 A070581 V5 EN Figure 8 Flush mounting a case into a panel cut out A 165 5 1 mm 1 M5 fixing screws B 161 5 1 mm 3 Tighten the M5 T25 screws Section 4 1MRS758405 C Mounting 18 SMU615 Installation Manual ...

Page 27: ...the fixing screws tightening torque is 0 7 1 Nm A070582 V5 EN Figure 9 Flush mounted case tightening the M5 fixing screws 4 Install the plug in unit into the case 1MRS758405 C Section 4 Mounting SMU615 19 Installation Manual ...

Page 28: ...it A 177 mm B 177 mm C 164 mm D 201 mm E 153 mm F 48 mm G 160 mm 4 3 3 Semi flush mounting merging unit A mounting kit is needed for semi flush mounting the merging unit In addition to the detailed mounting instructions the mounting kit includes Section 4 1MRS758405 C Mounting 20 SMU615 Installation Manual ...

Page 29: ...the raising frame into the panel cut out with four M4 screws C D B A E 1 2 3 A070589 V5 EN Figure 11 Mounting the raising frame A 173 5 0 3 mm 1 Panel B 165 5 1 mm 2 Raising frame C 161 5 1 mm 3 M4 screw D 133 0 3 mm E 5 5 mm 2 Loosen the four M5 fixing screws in the case to fit the case to the raising frame 3 Remove the protective film temporarily from the top side of the case 4 Mount the case to...

Page 30: ...ue is 0 7 1 Nm 6 Attach the protective film back on the top side of the case 7 Install the plug in unit into the case The purpose of the protective film is to prevent debris falling inside the unit while installing electrical wiring Remove the protective film before energizing the merging unit Section 4 1MRS758405 C Mounting 22 SMU615 Installation Manual ...

Page 31: ...minimum bending radius from the optical cable manufacturer 4 3 4 Semi flush mounting merging unit inclined A mounting kit is needed for semi flush mounting the merging unit inclined In addition to the detailed mounting instructions the mounting kit includes Angle frame Gasket Screws Requirements for installation 1MRS758405 C Section 4 Mounting SMU615 23 Installation Manual ...

Page 32: ...UID 48F6CBAD 92EE 432D B112 AFBC77EFC3F6 V1 EN Figure 14 Mounting the angled frame A 177 0 3 mm 1 Panel B 167 1 mm 2 Angle frame C 203 1 mm 3 Gasket D 40 5 mm 4 M4 screw E 122 mm 0 3 mm F 40 5 mm G 5 5 mm H 190 mm 2 Loosen the four M5 fixing screws in the case to fit the case into the angle frame 3 Mount the case to the angle frame With the angled frame the merging unit can be mounted inclined dow...

Page 33: ... in unit F 230 mm G 190 mm 4 3 5 Rack mounting merging unit A mounting kit is needed for rack mounting the merging unit In addition to the detailed mounting instructions the 19 rack mounting kit includes Mounting panel the type of the mounting panel depends on the number of mounted devices Screws 1 Mount the mounting panel to a 19 rack 2 Loosen the four M5 fixing screws in the case to fit the case...

Page 34: ...A B A070580 V3 EN Figure 16 19 rack mounting panels A 482 6 mm 19 B 177 mm 4U 4 Tighten the screws Section 4 1MRS758405 C Mounting 26 SMU615 Installation Manual ...

Page 35: ...ing unit In addition to the detailed mounting instructions the wall mounting kit includes Wall mounting frame and rail parts Back plate Screws Dimensions for screw holes 1 Drill screw holes according to the dimensional drawing 2 Mount the wall mounting frame and the rails 3 Install the back plate 4 Loosen the four M5 fixing screws in the case to fit the case into the mounting frame 5 Mount the cas...

Page 36: ... 94BF 56B71782AD3E V1 EN Figure 18 Wall mounting the merging unit A 430 mm 6 Tighten the screws The allowed range for the fixing screws tightening torque is 0 7 1 Nm Section 4 1MRS758405 C Mounting 28 SMU615 Installation Manual ...

Page 37: ...ween two kits When connecting the wires a wall mounted merging unit can be pulled out and turned 45 or 90 degrees downwards or upwards To release the merging unit for pulling it out push the locks beside the mounting frame To rotate the merging unit loosen the knurled head screws in the rails 1MRS758405 C Section 4 Mounting SMU615 29 Installation Manual ...

Page 38: ... 4 3 7 Rack mounting merging unit and test switch RTXP into 19 equipment frame A mounting kit is needed for rack mounting the merging unit into a 19 equipment frame In addition to the detailed mounting instructions the mounting kit includes Mounting panel Metallic frame for mounting the RTXP 18 or 24 test switch to the panel Section 4 1MRS758405 C Mounting 30 SMU615 Installation Manual ...

Page 39: ...ounting panel into the 19 rack 2 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 3 Mount the case to the panel cut out 4 Install the optional metallic frame to mount the RTXP 18 or 24 test switch to the panel A071312 V3 EN Figure 21 Mounting of the metallic frame for an RTXP 18 test switch 1MRS758405 C Section 4 Mounting SMU615 31 Installation Manual ...

Page 40: ...n addition to the detailed mounting instructions the mounting kit includes Mounting bracket for the case and optionally with RTXP test switch 1 Install the mounting bracket into the combiflex equipment frame by using tapping screws ST3 5x13 from rear side The type of mounting bracket to be used depends on whether the merging unit is installed into the frame on its own or with a test switch 2 Loose...

Page 41: ... 2 3 GUID 687B7434 9853 4598 BFD1 1F8B86716CE5 V1 EN Figure 23 Mounting the merging unit into a 19 combiflex equipment frame 1 RHGT 19 4U equipment frame variant C with support frame 2 Tapping screw ST3 5x13 3 Mounting bracket 6 Install the optional RTXP 18 or 24 test switch 1MRS758405 C Section 4 Mounting SMU615 33 Installation Manual ...

Page 42: ...ounting with test switch RTXP 18 4 3 9 Mounting lens sensors for an arc protection system Arc protection is used to detect arc situations in air insulated metal clad switchgear The arc protection system determines where in the switchgear cubicle the optional lens sensors are installed 1 Drill a hole Ø 10 mm in the wall of the supervised space Section 4 1MRS758405 C Mounting 34 SMU615 Installation ...

Page 43: ... lens sensor can be fastened with a cable tie To do this secure the cable tie to a suitable point of attachment on the cubicle wall and wrap the cable tie tightly around the sensor A040182 V1 EN Figure 26 Mounting the lens sensor 3 Make sure that the cable tie lies in the groove of the sensor to prevent it from blocking the light 1MRS758405 C Section 4 Mounting SMU615 35 Installation Manual ...

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Page 45: ...rew compression type A Max 5 5 mm B Max 5 mm A A071180 V2 EN Figure 28 Insert bits for CT VT terminals of screw compression type A Min 15 mm 5 2 Connecting wires All connections are made on the rear of the case No soldering is needed Open the screw compression type terminals before inserting any wires By default the terminals are closed at the time of delivery Use fine wire in door mounting 1MRS75...

Page 46: ...earth screw T20 to connect a separate earth protection lead The earth lead should be as short as possible but extra length is required for door mounting Each merging unit must have its own earth lead connected to the earth circuit connector 2 Connect the earth lead to the earth bar Use either stripped wire screwed between a washer cup and the protective earth screw or a ring lug Select a suitable ...

Page 47: ... the terminal lug and screw it back on 4 Close the lid 5 4 1 Connecting current and voltage inputs Connect the wires from the CTs VTs to the correct device according to the phase order and the connection diagram Each terminal for CTs VTs is dimensioned for one 0 5 6 0 mm2 wire or for two wires of maximum 2 5 mm2 SIM0002 terminal X130 is dimensioned for one 0 5 2 5 mm2 wire See the application manu...

Page 48: ...U with 0 2 1 A Io channel SIM0002 X130 1 2 4 5 7 8 X131 X132 X133 4 5 7 8 4 5 7 8 0 2 1A N Io IL1 U1 IL2 U2 IL3 U3 GUID D69CC201 88FD 4A54 AB43 8B1C19C21049 V2 EN Figure 30 Example of SIM0002 card variant 4I 3U with 0 2 1 A Io channel Section 5 1MRS758405 C Connecting 40 SMU615 Installation Manual ...

Page 49: ...nary signals to the correct device according to the connection diagram Each terminal for binary input and output signal is dimensioned for one 0 5 2 5 mm2 wire or for two 0 5 1 0 mm2 wires In addition to specific BIO cards BI O signals are available with some AIM and PSM cards See the application manual for standard configuration specific binary signal options 1MRS758405 C Section 5 Connecting SMU...

Page 50: ...554 30ADCDA4E0CC V1 EN Figure 31 Example of BIO0007 card variant 8 BI 3 BO 5 6 Connecting power supply The permitted auxiliary voltage range of the merging unit is marked on top of the merging unit s LHMI Connect the merging unit s auxiliary voltage to terminals X100 1 and X100 2 Connect the positive lead to terminal X100 1 Section 5 1MRS758405 C Connecting 42 SMU615 Installation Manual ...

Page 51: ...the protective film is removed from top of the merging unit Before connecting the auxiliary power check that the terminal strip is wired and placed correctly Remove the protective film from the top side of the unit Check that there is no debris visible in the ventilation holes During the start up all the LEDs are lit for a short period 1 Green Ready LED starts to flash 2 A steady green Ready LED i...

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Page 53: ...ers for its whole lifecycle Merging unit specific options can be found from Retrofit Solutions Database on the Internet www abb com by following the links within ABB Service Guide or via ABB Product Guide from the product specific Service Support sheet 6 2 Removing merging unit 1 Turn off the power 2 Detach the plug in unit from the case 3 Disconnect the wiring 4 Loosen the four M5 fixing screws 1...

Page 54: ... case of product problems contact the nearest ABB office or representative for consultation and instructions 6 4 Exchanging merging unit To exchange the merging unit with another identical unit remove the merging unit and install the new one Section 6 1MRS758405 C Removing repairing and exchanging 46 SMU615 Installation Manual ...

Page 55: ...maximum system availability check that the order number of the case and the spare plug in unit are equal to ensure the type compatibility The serial numbers of the original case and the spare plug in unit are temporarily mismatched For matching the serial numbers replace also the case of the spare unit as soon as possible for example during the next scheduled maintenance break 1MRS758405 C Section...

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Page 57: ...7 1 Case and HMI display variants 7 1 1 Front side of the merging unit GUID F61FAD50 1151 432A B998 2461024CAD32 V2 EN Figure 33 Front view of the merging unit 1MRS758405 C Section 7 Technical data SMU615 49 Installation Manual ...

Page 58: ...de of the merging unit GUID 4D62439F 99C6 4E5B 866C 9BEEB20FBA93 V1 EN Figure 34 Rear view of a merging unit with communication module BIO and AIM Section 7 1MRS758405 C Technical data 50 SMU615 Installation Manual ...

Page 59: ...GUID B7A8A91C CC78 462E A449 EB8C51C587B7 V1 EN Figure 35 Rear view of a merging unit with communication module BIO and SIM 1MRS758405 C Section 7 Technical data SMU615 51 Installation Manual ...

Page 60: ...B G E F D C GUID D8D861C5 1CDD 4877 AAFE D80C3448301A V1 EN Figure 36 Main dimensions A 177 mm B 177 mm 4U C 164 mm D 201 mm E 153 mm F 48 mm G 160 mm Section 7 1MRS758405 C Technical data 52 SMU615 Installation Manual ...

Page 61: ... Depth 201 mm 153 48 mm Weight Complete merging unit 4 1 kg Plug in unit only 2 1 kg 7 3 Enclosure class Table 4 Degree of protection of flush mounted merging unit Description Value Front side IP 54 Rear side connection terminals IP 20 1MRS758405 C Section 7 Technical data SMU615 53 Installation Manual ...

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Page 63: ...h 30 0 m 1MRS120534 30 Table 6 Mounting accessories Item Order number Semi flush mounting kit 1MRS050696 Wall mounting kit 1MRS050697 Inclined semi flush mounting kit 1MRS050831 19 rack mounting kit with cut out for one merging unit 1MRS050694 19 rack mounting kit with cut out for two merging units 1MRS050695 Mounting bracket for one merging unit with test switch RTXP in 4U Combiflex RHGT 19 varia...

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Page 65: ...nternational Electrotechnical Commission LCP Liquid crystal polymer LED Light emitting diode LHMI Local human machine interface PA Polyamide PBT Polybutylene terephthalate PC 1 Personal computer 2 Polycarbonate PSM Power supply module RoHS Restriction of hazardous substances VT Voltage transformer 1MRS758405 C Section 9 Glossary SMU615 57 Installation Manual ...

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Page 68: ...tribution Solutions Distribution Automation P O Box 699 FI 65101 VAASA Finland Phone 358 10 22 11 www abb com mediumvoltage www abb com substationautomation Copyright 2019 ABB All rights reserved 1MRS758405 C ...

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