ABB Relion 670 2.0 IEC Series Installation Manual Download Page 67

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6.2.1.3

Shunt resistor unit REX062

Front view

Bottom view

ABB

(235 mm)

(217 mm)

Module

Slot

Terminal

SRM

REX062

1MRK002556-BA-1-PG V2 EN

Figure 37:

Designation for shunt resistor unit casing

Protective conductor terminal. For connection of the external protective (earth) conductor.

1MRK514019-UEN A

Section 6

Connecting

670 series 2.0 IEC

Installation manual

Summary of Contents for Relion 670 2.0 IEC Series

Page 1: ...Relion Protection and Control 670 series 2 0 IEC Installation manual ...

Page 2: ......

Page 4: ...erms of such license This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit http www openssl org This product includes cryptographic software written developed by Eric Young eay cryptsoft com and Tim Hudson tjh cryptsoft com Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may be...

Page 5: ...y ruled out In case any errors are detected the reader is kindly requested to notify the manufacturer Other than under explicit contractual commitments in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment ...

Page 6: ...nd concerning electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international standards of ...

Page 7: ...velopment 17 Disposing of the IED 17 Section 4 Unpacking inspecting and storing 19 Removing transport packaging 19 Inspecting the product 19 Identifying the product 19 Checking delivery items 19 Inspecting the IED 19 Returning an IED damaged in transit 20 Storing 20 Section 5 Mounting 21 Required tools 21 Checking environmental conditions and mounting space 21 Mounting the IED 22 Flush mounting 23...

Page 8: ... high impedance differential protection 48 Connecting to protective earth 50 Connecting the power supply module 51 Connecting to CT and VT circuits 52 Connecting the binary input and output signals 52 Making the shield connection 54 Making the electrical connection to the rotor and stator injection equipment REG670 only 56 Connectors for injection unit REX060 coupling capacitor unit REX061 and shu...

Page 9: ...ifying hardware and software version 83 Checking mounting 83 Checking the power supply 83 Energizing the IED 83 Section 8 Removing repairing and exchanging 85 Product lifecycle 85 Checking IED information 85 Removing the IED 85 Sending the IED for repair 86 Exchanging the IED 86 Section 9 Technical data 87 Dimensions 87 Case without rear cover 87 Case with rear cover 89 Flush mounting dimensions 9...

Page 10: ...4 ...

Page 11: ...tructions on how to install the IED The manual provides procedures for mechanical and electrical installation The chapters are organized in chronological order in which the IED should be installed 1MRK514019 UEN A Section 1 Introduction 670 series 2 0 IEC 5 Installation manual ...

Page 12: ...erent tools in PCM600 The manual provides instructions on how to set up a PCM600 project and insert IEDs to the project structure The manual also recommends a sequence for engineering of protection and control functions LHMI functions as well as communication engineering for IEC 61850 and DNP3 The installation manual contains instructions on how to install the IED The manual provides procedures fo...

Page 13: ...escriptions and lists function blocks logic diagrams input and output signals setting parameters and technical data sorted per function The manual can be used as a technical reference during the engineering phase installation and commissioning phase and during normal service The communication protocol manual describes a communication protocol supported by the IED The manual concentrates on vendor ...

Page 14: ... 314 BEN Ordering form RED670 Preconfigured 1MRK 505 315 BEN Documents related to REG670 Identify number Application manual 1MRK 502 051 UEN Commissioning manual 1MRK 502 053 UEN Product guide 1MRK 502 054 BEN Technical manual 1MRK 502 052 UEN Type test certificate 1MRK 502 054 TEN Ordering form REG670 Customized 1MRK 502 056 BEN Ordering form REG670 Preconfigured 1MRK 502 057 BEN Documents relate...

Page 15: ...nfigured 1MRK 511 341 BEN 670 series manuals Identify number Operation manual 1MRK 500 118 UEN Engineering manual 1MRK 511 308 UEN Installation manual 1MRK 514 019 UEN Communication protocol manual DNP3 1MRK 511 301 UUS Communication protocol manual IEC 60870 5 103 1MRK 511 304 UEN Communication protocol manual IEC 61850 Edition 1 1MRK 511 302 UEN Communication protocol manual IEC 61850 Edition 2 ...

Page 16: ...mple to navigate between the options use and HMI menu paths are presented in bold For example select Main menu Settings LHMI messages are shown in Courier font For example to save the changes in non volatile memory select Yes and press Parameter names are shown in italics For example the function can be enabled and disabled with the Operation setting Each function block symbol shows the available ...

Page 17: ...ix int is added to the signal name to indicate where the signal starts and continues Signal paths that extend beyond the logic diagram and continue in another diagram have the suffix cont Illustrations are used as an example and might show other products than the one the manual describes The example that is illustrated is still valid 1MRK514019 UEN A Section 1 Introduction 670 series 2 0 IEC 11 In...

Page 18: ...12 ...

Page 19: ...temperature 2 2 Warnings Observe the warnings during all types of work related to the product Only electrically skilled persons with the proper authorization and knowledge of any safety hazards are allowed to carry out the electrical installation National and local electrical safety regulations must always be followed Working in a high voltage environment requires serious approach to avoid human i...

Page 20: ... off site configuration This is class 1 equipment that shall be earthed Never disconnect the secondary connection of current transformer circuit without short circuiting the transformer s secondary winding Operating a current transformer with the secondary winding open will cause a massive potential build up that may damage the transformer and may cause injuries to humans Never remove any screw fr...

Page 21: ...rotective earth when replacing modules Electrostatic discharge ESD may damage the module and IED circuitry Take care to avoid electrical shock during installation and commissioning Changing the active setting group will inevitably change the IEDs operation Be careful and check regulations before making the change Avoid touching the enclosure of the coupling capacitor REX061 unit and the shunt resi...

Page 22: ...gns Observe the maximum allowed continuous current for the different current transformer inputs of the IED See technical data Section 2 1MRK514019 UEN A Safety information 16 670 series 2 0 IEC Installation manual ...

Page 23: ...cally to evaluate their effect on our products and processes 3 2 Disposing of the IED Definitions and regulations of hazardous materials are country specific and change when the knowledge of materials increases The materials used in this product are typical for electric and electronic devices All parts used in this product are recyclable When disposing of an IED or its parts contact a local waste ...

Page 24: ...18 ...

Page 25: ...he IED s case 2 Compare the IED s order number with the ordering information to verify that the received product is correct 4 2 2 Checking delivery items Check that all items are included in the delivery in accordance with the delivery documents 4 2 3 Inspecting the IED IEDs require careful handling before installation on site Check the IED to see if any damage occurred during transportation If th...

Page 26: ... discrepancies in relation to the delivery documents 4 3 Storing Storing of the IED before installation must be done in the original transport packaging in a dry and dust free place Storage temperature must be within the range of 40 C to 70 C The average high temperature is recommended to be less than 40 C to minimize component ageing Section 4 1MRK514019 UEN A Unpacking inspecting and storing 20 ...

Page 27: ...etic fields or similar extreme conditions Check that sufficient space is available Sufficient space is needed at the front and rear of the IED to allow access to wires and optical fibres and to enable maintenance and future modifications Ensure that convection cooling through the ventilation holes at the top and bottom of the case is possible to minimize the heating effect within the IED 1 Ensure ...

Page 28: ... used for side by side rack mounting and side by side flush mounting The mounting kits must be ordered separately when ordering an IED They are available as options on the ordering sheet in the Accessories guide see section Related documents IEC02000684 V1 EN Generally all the screws included in delivered mounting kits are of Torx type and a screwdriver of the same type is needed Tx10 Tx15 Tx20 an...

Page 29: ... mounting kit can be used for case sizes 1 2 x 19 3 4 x 19 1 1 x 19 1 4 x 19 RHGS6 6U Only a single case can be mounted in each cut out on the cubicle panel for class IP54 protection Flush mounting cannot be used for side by side mounted IEDs when IP54 class must be fulfilled Only IP20 class can be obtained when mounting two cases side by side in one 1 cut out 1MRK514019 UEN A Section 5 Mounting 6...

Page 30: ... 2 en vsd IEC08000161 V2 EN Figure 3 Flush mounting details PosNo Description Quantity Type 1 Sealing strip used to obtain IP54 class The sealing strip is factory mounted between the case and front plate 2 Fastener 4 3 Groove 4 Screw self tapping 4 2 9x9 5 mm 5 Joining point of sealing strip 6 Panel Section 5 1MRK514019 UEN A Mounting 24 670 series 2 0 IEC Installation manual ...

Page 31: ...of IED size 1 2 x 19 or 3 4 x 19 either to the left or right side of the cubicle Please note that the separately ordered rack mounting kit for side by side mounted IEDs or IEDs together with RHGS cases is to be selected so that the total size equals 19 Use only the screws included in the mounting kit when mounting the plates and the angles on the IED Screws with wrong dimension may damage the PCBs...

Page 32: ...gure 4 19 panel rack mounting details The required torque for the screws is 3 5 Nm Pos Description Quantity Type 1a Mounting angles which can be mounted either to the left or right side of the case 2 2 Screw 8 M4x6 3 Washer 8 M4x6 Section 5 1MRK514019 UEN A Mounting 26 670 series 2 0 IEC Installation manual ...

Page 33: ...he angles on the IED Screws with wrong dimension may damage the PCBs inside the IED If fiber cables are bent too much the signal can be weakened Wall mounting is therefore not recommended for any communication modules with fiber connection 5 3 3 2 Mounting procedure for wall mounting IEC13000266 1 en vsd 1 2 3 4 5 6 IEC13000266 V1 EN Figure 5 Wall mounting details 1MRK514019 UEN A Section 5 Mounti...

Page 34: ... recommended to be used with this type of mounting See figure 6 To reach the rear side of the IED a free space of 80 mm is required on the unhinged side 80 mm 1 3 2 IEC06000135 2 en vsd IEC06000135 V3 EN Figure 6 How to reach the connectors on the rear side of the IED PosNo Description Type 1 Screw M4x10 2 Screw M5x8 3 Rear protection cover Ordered separately Section 5 1MRK514019 UEN A Mounting 28...

Page 35: ... the screws included in the mounting kit when mounting the plates and the angles on the IED Screws with wrong dimension may damage the PCBs inside the IED 5 3 4 2 Mounting procedure for side by side rack mounting 3 4 2 1 IEC04000456 3 en vsd 5 IEC04000456 V3 EN Figure 7 Side by side rack mounting details The required torque for the screws is 3 5 Nm PosNo Description Quantity Type 1 Mounting plate ...

Page 36: ...st switch module equipped with only a test switch and a RX2 terminal base 5 3 5 Side by side flush mounting 5 3 5 1 Overview If IP54 is required it is not allowed to flush mount side by side mounted cases If your application demands side by side flush mounting the side by side mounting details kit and the 19 panel rack mounting kit must be used The mounting kit has to be ordered separately The max...

Page 37: ...de for 1 2 19 case or bottom of the relay 5 3 5 2 Mounting procedure for side by side flush mounting 1 2 3 4 IEC06000181 2 en vsd IEC06000181 V2 EN Figure 9 Side by side flush mounting details RHGS6 side by side with 1 2 x 19 IED The required torque for the screws is 3 5 Nm PosNo Description Quantity Type 1 Mounting plate 2 2 3 Screw washer 16 M4x6 4 Mounting angle 2 1MRK514019 UEN A Section 5 Mou...

Page 38: ...r flush mounting the IED in this manual REX060 shall be mounted close to the IED It is recommended that they are mounted in the same cubicle 5 3 7 Mounting the coupling capacitor unit REX061 and shunt resistor unit REX062 REG670 only 5 3 7 1 Coupling capacitor unit REX061 X1 X2 IEC11000019 2 en vsd IEC11000019 V1 EN Figure 10 Coupling capacitor unit REX061 Section 5 1MRK514019 UEN A Mounting 32 67...

Page 39: ...der to limit the exposure of the field circuit Alternatively it can be located in the excitation cubicle The surface of REX061 unit may be temporarily very hot due to heat dissipation up to about 50 C above the ambient temperature It must be installed to get a open air convection and prevent contact with combustible material to the surface 1MRK514019 UEN A Section 5 Mounting 670 series 2 0 IEC 33 ...

Page 40: ...00039 2 en vsd IEC11000039 V2 EN Figure 13 REX062 measures and drilling plan REX062 shall be mounted close to the IED It is recommended that REX060 and REX062 are mounted in the same cubicle as the IED The surface of REX061 unit may be temporarily very hot due to heat dissipation up to about 65 C above the ambient temperature It must Section 5 1MRK514019 UEN A Mounting 34 670 series 2 0 IEC Instal...

Page 41: ...be installed to get a open air convection and prevent contact with combustible material to the surface 1MRK514019 UEN A Section 5 Mounting 670 series 2 0 IEC 35 Installation manual ...

Page 42: ...36 ...

Page 43: ...rface LHMI The module consists of LED s an LCD a push button keyboard and an ethernet connector used to connect a PC to the IED Transformer input module TRM Transformer module that galvanically separates the internal circuits from the VT and CT circuits It has 12 analog inputs Analog digital conversion module ADM Slot mounted PCB with A D conversion Table 3 Application specific modules Module Desc...

Page 44: ...IG B Module with 2 inputs One is used for handling both pulse width modulated signals and amplitude modulated signals and one is used for optical input type ST for PPS time synchronization 6 1 1 2 Front side connectors GUID D71BA06D 3769 4ACB 8A32 5D02EA473326 V1 EN Figure 15 RJ 45 communication port 1 IED serial communication port with RJ 45 connector 2 Green indicator LED lit when the cable is s...

Page 45: ... EN 1MRK002801 AC 2 670 1 2 PG V3 EN Module Rear Positions PSM X11 BIM BOM SOM IOM or MIM X31 and X32 etc to X51 and X52 SLM X301 A B C D LDCM IRIG B or RS485 X302 LDCM or RS485 X303 OEM X311 A B C D LDCM IRIG B or GTM X312 X313 TRM X401 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 39 Installation manual ...

Page 46: ...AC 3 670 1 2 PG V3 EN Module Rear Positions PSM X11 BIM BOM SOM IOM or MIM X31 and X32 etc to X101 and X102 SLM X301 A B C D LDCM IRIG B or RS485 X302 LDCM or RS485 X303 OEM X311 A B C D LDCM RS485 or GTM X312 X313 TRM X401 Section 6 1MRK514019 UEN A Connecting 40 670 series 2 0 IEC Installation manual ...

Page 47: ... 2 PG V3 EN Module Rear Positions PSM X11 BIM BOM SOM IOM or MIM X31 and X32 etc to X71 and X72 SLM X301 A B C D LDCM IRIG B or RS485 X302 LDCM or RS485 X303 OEM X311 A B C D LDCM RS485 or GTM X312 X313 X322 X323 TRM 1 X401 TRM 2 X411 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 41 Installation manual ...

Page 48: ...AC 5 670 1 2 PG V3 EN Module Rear Positions PSM X11 BIM BOM SOM IOM or MIM X31 and X32 etc to X161 and X162 SLM X301 A B C D LDCM IRIG B or RS485 X302 LDCM or RS485 X303 OEM X311 A B C D LDCM RS485 or GTM X312 X313 TRM X401 Section 6 1MRK514019 UEN A Connecting 42 670 series 2 0 IEC Installation manual ...

Page 49: ...M IOM or MIM X31 and X32 etc to X131 and X132 SLM X301 A B C D LDCM IRIG B or RS485 X302 LDCM or RS485 X303 OEM X311 A B C D LDCM RS485 or GTM X312 X313 X322 X323 TRM 1 X401 TRM 2 X411 1MRK002801 AC 10 670 1 2 PG V1 EN Figure 16 Transformer input module TRM Table continues on next page 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 43 Installation manual ...

Page 50: ...0 220 V 110 220 V 110 220 V 110 220 V 110 220 V 3I 5A 4I 1A 5U 5A 5A 5A 1A 1A 1A 1A 110 220 V 110 220 V 110 220 V 110 220 V 110 220 V 3IM 1A 4IP 1A 5U 1AM 1AM 1AM 1A 1A 1A 1A 110 220 V 110 220 V 110 220 V 110 220 V 110 220 V 3IM 5A 4IP 5A 5U 5AM 5AM 5AM 5A 5A 5A 5A 110 220 V 110 220 V 110 220 V 110 220 V 110 220 V 6I 6U 1A 1A 1A 1A 1A 1A 1A 110 220 V 110 220 V 110 220 V 110 220 V 110 220 V 110 220...

Page 51: ...position X32 X42 and so on XA 7 8 9 13 14 15 16 17 18 10 11 12 mA input module MIM CH1 CH2 CH3 CH4 CH5 CH6 CONFIGURATION LOCATION pN 1MRK002801 AC 15 670 1 2 PG V2 EN Figure 18 mA input module MIM 1MRK002801 AC 8 670 1 2 PG V1 EN Figure 19 IED with basic functionality and communication interfaces 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 45 Installation manual ...

Page 52: ... 1 2 PG V3 EN Figure 20 Power supply module PSM 1MRK002801 AC 12 670 1 2 PG V1 EN Figure 21 Binary output module BOM Output contacts named XA corresponds to rear position X31 X41 and so on and output contacts named XB to rear position X32 X42 and so on Section 6 1MRK514019 UEN A Connecting 46 670 series 2 0 IEC Installation manual ...

Page 53: ...2801 AC 14 670 1 2 PG V1 EN Figure 23 Binary in out module IOM Input contacts named XA corresponds to rear position X31 X41 and so on and output contacts named XB to rear position X32 X42 and so on 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 47 Installation manual ...

Page 54: ...ce differential protection Typical CT connections for three phase high impedance differential protection scheme are shown in figure 24 L1 A L2 B L3 C Protected Object CT 1200 1 Star Wye Connected L1 A L2 B L3 C CT 1200 1 Star Wye Connected 7 8 9 1 0 1 1 1 2 1 2 3 4 5 6 AI01 I AI02 I AI03 I AI04 I AI05 I AI06 I 7 6 X1 R4 R5 R6 1 2 1 2 1 2 11 12 13 14 U U U R1 1 3 4 2 1 3 R2 2 4 1 3 R3 2 4 1 2 3 4 5...

Page 55: ... CT inputs in the IED Connections for 1Ph High impedance differential protection HZPDIF Restricted earth fault protection REFPDIF is a typical application for 1Ph High impedance differential protection HZPDIF Typical CT connections for high impedance based REFPDIF protection scheme are shown in figure 25 L1 A L2 B L3 C Protected Object CT 1500 5 Star Wye Connected 7 8 9 10 11 12 1 2 3 4 5 6 AI01 I...

Page 56: ... How to connect REFPDIF high impedance scheme to one CT input in IED 6 1 2 Connecting to protective earth Connect the protective earthing screw pos 1 in figure 26 on the rear of the IED to the closest possible earthing point in the cubicle Electrical codes and standards require that protective earth cables are green yellow conductors with a cross section area of at least 2 5 mm2 AWG14 The cubicle ...

Page 57: ...st be fully tightened to ensure correct internal bonding and must not be used or removed 6 1 3 Connecting the power supply module The wiring from the cubicle terminal block to the IED terminals see Figure for PSM connection diagram must be made in accordance with the established guidelines for this type of equipment Do not insert anything else to the female connector but the corresponding male con...

Page 58: ...so called feed through IED blocks and are designed for conductors with cross sectional area up to 4 mm2 AWG 12 The screws used to fasten the conductors should be tightened with a torque of 1Nm Connector terminals for CT and VT circuits as well as terminals for binary input and output signals can be of either ringlug or compression connection type depending on ANSI IEC standards or customers choice...

Page 59: ...rminal the maximum permissible cross section area is 0 2 1 mm2 AWG 24 18 If two conductors each with area 1 5 mm2 AWG 16 need to be connected to the same terminal a ferrule must be used see figure 29 Crimp this ferrule properly to the wire using tools as recommended by the supplier of the ferrules The fastening screw shall be tightened with a torque of 0 4 Nm This torque applies to all binary conn...

Page 60: ...AC 3 mm2 AWG14 Because of limitations of space when ring lug terminal is ordered for Binary I O connections one blank slot is necessary between two adjacent IO cards Please refer to the ordering particulars for details 6 1 6 Making the shield connection When using shielded cables always make sure that the shields are connected according to applicable engineering methods For RS485 only at the IED e...

Page 61: ...D chassis by the cable clamp with the maximum open conductor length of 40 mm between clamp and terminals If double shielded cable is used the inner cable shielding should be connected at the external equipment end only At the IED terminal end the inner shield should be isolated 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 55 Installation manual ...

Page 62: ...ear view X61 X81 X62 X82 1 2x19 241 3 mm 6U 266 7 mm X81 p8 p6 p1 Front view HLM Module Slot Terminal PSM SIM RIM p8 p6 p1 X11 X61 X62 X81 X82 1MRK002501 BA 2 PG V2 EN Figure 31 Designation for REX060 unit casing Protective conductor terminal For connection of the external protective earth conductor 1MRK002501 BA 3 PG V2 EN Figure 32 Power supply module Section 6 1MRK514019 UEN A Connecting 56 670...

Page 63: ...1MRK002501 BA 4 PG V2 EN Figure 33 Stator injection module 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 57 Installation manual ...

Page 64: ...1MRK002501 BA 5 PG V2 EN Figure 34 Rotor injection module Section 6 1MRK514019 UEN A Connecting 58 670 series 2 0 IEC Installation manual ...

Page 65: ...m Module Slot Terminal CCM P1 X1 X2 REX061 P1 1MRK002551 BA 1 PG V2 EN Figure 35 Designation for capacitor unit casing Protective conductor terminal For connection of the external protective earth conductor 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 59 Installation manual ...

Page 66: ...1MRK002551 BA 2 PG V2 EN Figure 36 Coupling capacitor module Section 6 1MRK514019 UEN A Connecting 60 670 series 2 0 IEC Installation manual ...

Page 67: ...Module Slot Terminal SRM P1 X1 REX062 1MRK002556 BA 1 PG V2 EN Figure 37 Designation for shunt resistor unit casing Protective conductor terminal For connection of the external protective earth conductor 1MRK514019 UEN A Section 6 Connecting 670 series 2 0 IEC 61 Installation manual ...

Page 68: ...ion should preferably also be installed in the same cubicle as REX060 For information on type cross section and maximum length of the cables refer to section Connection diagrams in the REG 670 Technical Manual Connecting to protective earth Connect the protective earthing screw on the rear of each unit to the closest possible earthing point in the cubicle Electrical codes and standards require tha...

Page 69: ...e to the equipment It is recommended to separate the instrument transformer leads from the other cables that is they should not be run in the same cable ducts or loom Connection examples The figures below show typical installations for rotor and stator earth fault protection with injection unit REX060 and coupling capacitor unit REX061 Some installations with and without shunt resistor unit REX062...

Page 70: ...11000236 2 en vsd IEC11000236 V3 EN Figure 41 Stator connection example without REX062 For connection details regarding REX060 REX061 and REX062 refer to section Connection diagrams in the REG670 Technical Manual Section 6 1MRK514019 UEN A Connecting 64 670 series 2 0 IEC Installation manual ...

Page 71: ...ion Blocked NC binary out 6 Voltage Current Saturation NO binary out 7 Common binary out 8 Voltage A analog out 9 Voltage B analog out 10 Current A analog out 11 Current B analog out 12 Voltage sense A 13 Voltage sense B 14 Current sense A same as 16 15 Current sense B 16 Current sense A same as 14 17 18 Table 13 Stator injection connection X62 No Signal 1 Injection via extern shunt resistor 2 Inj...

Page 72: ... Injection same as 3 2 Injection inside shunt resistor 3 Injection same as 1 4 Injection return same as 5 5 Injection return same as 4 Connect each signal connector terminal of screw compression type with one 0 5 to 2 5 mm2 AWG 24 AWG 14 wire or with two 0 5 to 1 0 mm2 AWG 24 AWG 18 wires Protective conductor terminal must be connected to the cubicle or station protective earthing system Electrica...

Page 73: ...r with two 0 5 to 1 0 mm2 AWG 24 AWG 18 wires Protective conductor terminal must be connected to the cubicle or station protective earthing system Electrical codes and standards require that protective earth cables are green yellow conductors with a cross section area of at least 2 5 mm2 AWG 14 The cubicle must be properly connected to the station earthing system Use a conductor with a core cross ...

Page 74: ...of at least 2 5 mm2 AWG 14 The cubicle must be properly connected to the station earthing system Use a conductor with a core cross section area of at least 4 mm2 AWG 12 6 2 3 Connecting and setting voltage inputs There are two different methods for connecting the IED to the REX060 injection unit if both stator and rotor protection is used either using two analog input channels on the IED for both ...

Page 75: ...other voltage inputs are used for stator and rotor current measurement This means that the inputs for STTIPHIZ is separated from the inputs for ROTIPHIZ REX060 X61 9 8 8 9 11 10 11 10 X81 STATOR MODULE SIM ROTOR MODULE RIM IED VOLTAGE MEASURE U VOLTAGE MEASURE U CURRENT MEASURE U CURRENT MEASURE U IEC11000209 1 en vsd IEC11000209 V1 EN Figure 43 Separate analog inputs for stator STTIPHIZ and rotor...

Page 76: ...communication interfaces The IED can be equipped with an optical ethernet module OEM see Figure 19 needed for IEC 61850 communication and a serial communication module SLM see Figure 19 for LON SPA IEC 60870 5 103 or DNP3 communication For the locations of rear side connectors see section Rear side connectors Optical ports X311 A B Tx Rx and X311 C D Tx Rx on OEM are used for IEC 61850 8 1 communi...

Page 77: ...ware used for the transfer of binary and analog signal data between IEDs in different protection schemes on the IEEE ANSI C37 94 protocol The optical ports on the rear side of the IED are X302 X303 X312 X313 X322 and X323 For location of the LDCM refer to section Rear side connectors When the LDCM is used for binary signal exchange between IEDs in the same station or even within the same panel the...

Page 78: ... V1 EN Figure 45 The X 21 LDCM module external connectors 1 Earth selection connector for IO screw terminals 2 pole 2 Earth pin 3 Soft earth pin see figure 46 4 X 21 Micro D sub 15 pole male connector according to the V11 X 27 balanced version Section 6 1MRK514019 UEN A Connecting 72 670 series 2 0 IEC Installation manual ...

Page 79: ... terminal 2 directly to the chassis 2 No earth Leave the connector without any connection 3 Soft earth Connect soft earth pin 3 see figure 45 X 21 connector Table 19 Pinout for the X 21 communication connector Pin number Signal 1 Shield earth 2 TXD A 3 Control A 4 RXD A 6 Signal timing A 8 Earth 9 TXD B 10 Control B 11 RXD B 13 Signal timing B 5 7 12 14 15 Not used 1MRK514019 UEN A Section 6 Conne...

Page 80: ...rth x3 2 soft earth x1 1 RS485 TX Receive transmit high or transmit high x1 2 RS485 TX Receive transmit low or transmit low x1 3 Term T Term Termination resistor for transmitter and receiver in 2 wire case connect to TX x1 4 reserved R Term Termination resistor for receiver connect to RX x1 5 reserved RX Receive low x1 6 reserved RX Receive high 2 wire Connect pin X1 1 to pin X1 6 and pin X1 2 to ...

Page 81: ...ossible from the earth screw for example to an earthed frame The IED and the external equipment should preferably be connected to the same battery Cc Cc 1 External Equipment PC PE 1 3 2 4 IED X1 1 6 5 4 3 2 IED 1 6 5 4 3 2 X1 4 IEC13000229 1 en vsd 3 IEC07000141 V2 EN Figure 48 Communication cable installation 2 wire Where 1 The inner shields shall be connected together with an isolated terminal b...

Page 82: ...l equipment PC The outer shield shall be connected to the IED chassis in every cable end Use the shield connection clamp at all IEDs The first IED will have only one cable end but all others require two 2 Connect according to installation instructions for the actual equipment observe the 120 ohms termination 3 Connect the screens according to the installation instructions for the actual equipment ...

Page 83: ... The EIA standard RS 485 specifies the RS485 network An informative excerpt is given in section Installing the serial communication cable for RS485 SPA IEC 6 5 2 Installing the serial communication cable for RS485 SPA IEC Informative excerpt from EIA Standard RS 485 Electrical Characteristics of Generators and Receivers for Balanced Digital Multipoint Systems RS 485 Wire Media dependent Physical l...

Page 84: ...g or otherwise c The RS485 chip can include built in isolation 2 3 Bus excitation and signal conveyance 2 3 1 Requirements a The RS485 specification requires the Signal A and Signal B wires b Each node also requires 5 V Excitation of the RS485 termination network c Vim the common mode voltage between any pair of RS485 chips may not exceed 10 V d A physical earth connection between all RS485 circui...

Page 85: ...tion module cable Type Twisted pair S STP Screened Screened Twisted Pair Shield Individual foil for each pair with overall copper braid Length Maximum 1200 m 3000 ft from one system earth to the next system earth includes length from platform point to system earth on both sides Temp According to application Impedance 120 W Capacitance Less than or equal to 42 pF m Example Belden 9841 Alpha wire 64...

Page 86: ...as buildings walls roofs and windows to avoid signal reflections If necessary protect the antenna from animals and birds which can affect signal strength Also protect the antenna against lightning Always position the antenna and its console so that a continuous clear line of sight visibility to all directions is obtained preferably more than 75 A minimum of 50 clear line of sight visibility is req...

Page 87: ... GTM refer to section Rear side connectors Connection diagram for GTM is shown in figure 19 Make sure that the antenna cable is not charged when connected to the antenna or to the receiver Short circuit the end of the antenna cable with some metal device then connect to the antenna When the antenna is connected to the cable connect the cable to the receiver The IED must be switched off when the an...

Page 88: ...82 ...

Page 89: ...tact between the printed circuit board and the external wiring connected to the screw terminal block Check that the auxiliary supply voltage remains within the permissible input voltage range under all operating conditions Check that the polarity is correct before energizing the IED 7 4 Energizing the IED Before connecting the auxiliary power check that the terminal strip is wired and placed corre...

Page 90: ...dy LED flashes Further information on the error may be visible on the local HMI under Main menu Diagnostics IED status General Note down the displayed information as reference when contacting ABB technical support Section 7 1MRK514019 UEN A Checking installation 84 670 series 2 0 IEC Installation manual ...

Page 91: ...Select Main Menu Diagnostics IED status 2 Select a submenu with and 3 Enter the selected submenu with 4 Browse the information with and The Product identifiers submenu contains product related information including product type serial number order number production date and SW version The Installed HW submenu contains information about the HW modules 8 3 Removing the IED Before removing the IED ma...

Page 92: ...for consultation and instructions 8 5 Exchanging the IED To exchange the IED with another identical unit remove the IED and install the new one Contact your local ABB for information about exchangeable units Section 8 1MRK514019 UEN A Removing repairing and exchanging 86 670 series 2 0 IEC Installation manual ...

Page 93: ...al data 9 1 Dimensions 9 1 1 Case without rear cover C B D E A IEC08000164 2 en vsd IEC08000164 V2 EN Figure 54 Case without rear cover 1MRK514019 UEN A Section 9 Technical data 670 series 2 0 IEC 87 Installation manual ...

Page 94: ...265 9 223 7 201 1 252 9 205 7 190 5 203 7 465 1 187 6 482 6 6U 3 4 x 19 265 9 336 0 201 1 252 9 318 0 190 5 316 0 465 1 187 6 482 6 6U 1 1 x 19 265 9 448 3 201 1 252 9 430 3 190 5 428 3 465 1 187 6 482 6 The H and K dimensions are defined by the 19 rack mounting kit Section 9 1MRK514019 UEN A Technical data 88 670 series 2 0 IEC Installation manual ...

Page 95: ...9 1 2 Case with rear cover C B D E A IEC08000163 2 en vsd IEC08000163 V2 EN Figure 56 Case with rear cover 1MRK514019 UEN A Section 9 Technical data 670 series 2 0 IEC 89 Installation manual ...

Page 96: ...e mm A B C D E F G H J K 6U 1 2 x 19 265 9 223 7 242 1 255 8 205 7 190 5 203 7 465 1 228 6 482 6 6U 3 4 x 19 265 9 336 0 242 1 255 8 318 0 190 5 316 0 465 1 228 6 482 6 6U 1 1 x 19 265 9 448 3 242 1 255 8 430 3 190 5 428 3 465 1 228 6 482 6 The H and K dimensions are defined by the 19 rack mounting kit Section 9 1MRK514019 UEN A Technical data 90 670 series 2 0 IEC Installation manual ...

Page 97: ...Tolerance Cut out dimensions mm A 1 B 1 C D 6U 1 2 x 19 210 1 254 3 4 0 10 0 12 5 6U 3 4 x 19 322 4 254 3 4 0 10 0 12 5 6U 1 1 x 19 434 7 254 3 4 0 10 0 12 5 E 188 6 mm without rear protection cover 229 6 mm with rear protection cover 1MRK514019 UEN A Section 9 Technical data 670 series 2 0 IEC 91 Installation manual ...

Page 98: ...505 V1 EN Figure 61 Panel cut out dimensions for side by side flush mounting Case size mm Tolerance A 1 B 1 C 1 D 1 E 1 F 1 G 1 6U 1 2 x 19 214 0 259 3 240 4 190 5 34 4 13 2 6 4 diam 6U 3 4 x 19 326 4 259 3 352 8 190 5 34 4 13 2 6 4 diam 6U 1 1 x 19 438 7 259 3 465 1 190 5 34 4 13 2 6 4 diam Section 9 1MRK514019 UEN A Technical data 92 670 series 2 0 IEC Installation manual ...

Page 99: ...1 V2 EN Figure 62 Wall mounting Case size mm A B C D E 6U 1 2 x 19 292 0 267 1 272 8 390 0 243 0 6U 3 4 x 19 404 3 379 4 272 8 390 0 243 0 6U 1 1 x 19 516 0 491 1 272 8 390 0 243 0 1MRK514019 UEN A Section 9 Technical data 670 series 2 0 IEC 93 Installation manual ...

Page 100: ...94 ...

Page 101: ...G American Wire Gauge standard BBP Busbar protection BFOC 2 5 Bayonet fibre optic connector BFP Breaker failure protection BI Binary input BIM Binary input module BOM Binary output module BOS Binary outputs status BR External bistable relay BS British Standards BSR Binary signal transfer function receiver blocks BST Binary signal transfer function transmit blocks C37 94 IEEE ANSI protocol used whe...

Page 102: ...mat for Disturbance recorder according to IEEE ANSI C37 111 1999 IEC 60255 24 Contra directional Way of transmitting G 703 over a balanced line Involves four twisted pairs two of which are used for transmitting data in both directions and two for transmitting clock signals COT Cause of transmission CPU Central processing unit CR Carrier receive CRC Cyclic redundancy check CROB Control relay output...

Page 103: ...lectrostatic discharge F SMA Type of optical fibre connector FAN Fault number FCB Flow control bit Frame count bit FOX 20 Modular 20 channel telecommunication system for speech data and protection signals FOX 512 515 Access multiplexer FOX 6Plus Compact time division multiplexer for the transmission of up to seven duplex channels of digital data over optical fibers FTP File Transfer Protocol FUN F...

Page 104: ...tocol for point to point communication IEC 61850 Substation automation communication standard IEC 61850 8 1 Communication protocol standard IEEE Institute of Electrical and Electronics Engineers IEEE 802 12 A network technology standard that provides 100 Mbits s on twisted pair or optical fiber cable IEEE P1386 1 PCI Mezzanine Card PMC standard for local bus modules References the CMC IEEE P1386 a...

Page 105: ...n protection according to IEC 60529 level 40 IP 54 Ingression protection according to IEC 60529 level 54 IRF Internal failure signal IRIG B InterRange Instrumentation Group Time code format B standard 200 ITU International Telecommunications Union LAN Local area network LIB 520 High voltage software module LCD Liquid crystal display LDCM Line differential communication module LDD Local detection d...

Page 106: ...Mezzanine card POR Permissive overreach POTT Permissive overreach transfer trip Process bus Bus or LAN used at the process level that is in near proximity to the measured and or controlled components PSM Power supply module PST Parameter setting tool within PCM600 PT ratio Potential transformer or voltage transformer ratio PUTT Permissive underreach transfer trip RASC Synchrocheck relay COMBIFLEX ...

Page 107: ... point and ring communication SRY Switch for CB ready condition ST Switch or push button to trip Starpoint Neutral point of transformer or generator SVC Static VAr compensation TC Trip coil TCS Trip circuit supervision TCP Transmission control protocol The most common transport layer protocol used on Ethernet and the Internet TCP IP Transmission control protocol over Internet Protocol The de facto...

Page 108: ...ted dissemination of standard frequencies and time signals UTC is derived from International Atomic Time TAI by the addition of a whole number of leap seconds to synchronize it with Universal Time 1 UT1 thus allowing for the eccentricity of the Earth s orbit the rotational axis tilt 23 5 degrees but still showing the Earth s irregular rotation on which UT1 is based The Coordinated Universal Time i...

Page 109: ...103 ...

Page 110: ... notice ABB AB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained herein Any reproduction disclosure to third parties or utilization of its contents in whole or in part is forbidden without prior written consent of ABB AB Copyright 2014 ABB A...

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