In addition to what is explained below, the safety and installation information provided in the
installation manual must be read and followed. The technical documentation and the interface
and management software for the product are available at the website.
The device must be used in the manner described in the manual. If this is not the case the
safety devices guaranteed by the inverter might be ineffective.
Quick installation guide
PVI-6000-TL-OUTD-W
ABB small wind inverters
1.
Labels and Symbols
Inverter Models and Components
2.
Lifting and transport
4.
EN
Assembly Instruction
6.
List of supplied components
3.
Choice of installation location
5.
Block diagram of the wind power system
7.
8.
Input connection (DC)
The labels on the inverter have the Agency marking, main technical data and identification of the equipment and manufacturer
The labels attached to the equipment must NOT be removed, damaged, dirtied, hidden,etc...
If the service password is requested, the field to be used is the serial number -SN: YYWWSSSSSS-
In the manual and/or in some cases on the equipment, the danger or hazard zones are indicated with signs, labels, symbols or icons.
Always refer to instruction
manual
General warning - Important
safety information
Hazardous voltage
Hot surfaces
IP65
Protection rating of
equipment
Temperature range
Without isolation
transformer
Direct and alternating
currents, respectively
Positive pole and negative
pole of the input voltage
(DC)
Always use safety clothing
and/or personal safety
devices
Point of connection for
grounding protection
Time need to discharge
stored energy
10
01
Inverter model
02
Inverter Part Number
03
Inverter Serial Number
04
Week/Year of manufacture
PVI-X.X-TL-OUTD-W
P/N:PPPPPPPPPPP
WO:XXXXXXX
SO:SXXXXXXXX Q1
SN:YYWWSSSSSS WK:WWYY
01
02
04
03
The model of inverter to which this guide refers is PVI-6000-TL-OUTD-W.
WIND
STANDARD VERSION
POWER
ALARM
GFI
ESC
UP
DOWN
ENTER
POWER
ALARM
GFI
ESC
UP
DOWN ENTER
05
06
08
07
02
04
01
03
17
19
20
13 14
09
10
11
12
15
Main components
01
Bracket
05
Front cover
09
DC Input terminal block
13
Signal terminal block
19
AC cable inlet
02
Locking screw
06
LED Panel
10
AC Output terminal block
14
RJ45 Connectors
20
Service cable inlet
03
Heat sink
07
Display
11
Channel configuration switch
15
RS485 line termination switch
04
DSP Reprogramming
connectors
08
Keyboard
12
Internal battery
17
DC cable inlet
Transport and handling
Transport of the equipment, especially by road, must be carried out with by suitable ways and means for protecting the compo
-
nents from violent shocks, humidity, vibration, etc.
Lifting
The means used for lifting must be suitable to bear the weight of the equipment.
Unpacking and checking
The components of the packaging must be disposed on in accordance with the regulations in force in the country of installation.
When you open the package, check that the equipment is undamaged and make sure all the components are present. If you find
any defects or damage, stop unpacking and consult the carrier, and also promptly inform the Service ABB.
Equipment weight
Model
Mass weight
PVI-6000-TL-OUTD-W
< 26 Kg
WIND
POWER
ALARM
GFI
ESC
UP
DOWN
ENTER
Environmental checks
-Consult the technical data to check the environmental parameters to be observed
-Installation of the unit in a location exposed to direct sunlight must be avoided as it may cause:
1. power limitation phenomena in the inverter (with a resulting decreased energy production by the system)
2. premature wear of the electrical/electromechanical components
3. premature wear of the mechanical components (gaskets) and of the user interface (display)
-Do not install in small closed rooms where air cannot circulate freely
-
To avoid overheating, always make sure the flow of air around the inverter is not blocked
-
Do not install in places where gases or flammable substances may be present
-Do not install in rooms where people live or where the prolonged presence of people or animals is expected, becau-
se of the noise (about 50dB(A) at 1 m) that the inverter makes during operation
Installations above 2000 metres
On account of the rarefaction of the air (at high altitudes), particular conditions may occur:
-
Less efficient cooling and therefore a greater likelihood of the device going into derating because of high internal
temperatures
-Reduction in the dielectric resistance of the air that, in the presence of high operating voltages (DC input), can
create electric arcs (discharges) that can reach the point of damaging the inverter
All installations at altitudes of over 2000 metres must be assessed case by case with the ABB Service department.
Installation position
-
Install on a wall or strong structure capable of bearing the weight of the equipment
-Install in safe, easy to reach places
-If possible, install at eye-level so that the display and status LEDs can be seen easily
-
Install at a height that considers the heaviness of the equipment
-Install vertically with a maximum inclination of +/- 5°
-Choose a place with enough space around the unit to permit easy installation and removal of
the object from the mounting surfaces; comply with the indicated minimum distances
-For a multiple installation, position the inverters side by side; if the space available does not
allow this arrangement, position the inverters in a staggered arrangement as shown in the
figure so that heat dissipation is not affected by other inverters
Final installation of the inverter must not compromise access to any disconnection
devices that may be located externally.
Please refer to the warranty terms and conditions available on the website and evaluate
any possible exclusion due to improper installation.
15
cm
20
cm
10cm
10cm
Wall/Pole mounting
During installation, do not place the inverter with its front facing towards the ground.
-
Position the bracket
01
so that it is perfectly level on the wall and use it
as a boring template.
-
Make the 2 holes required, using a drill with a 10 mm diameter bit. The
depth of the holes should be about 70 mm. On the bracket
01
there are
5 holes with which to secure it: just 2 are enough to support the inverter if
installed on stable, robust supports.
-
Secure the bracket to the wall
B
or to the pole
A
with the no. 2 10 mm
wall plugs supplied with it (Step 1). Check the stability of the bracket and
if necessary use all the fixing points (5) there are on the bracket
-
Hook the inverter to the bracket spring corresponding with the insertion
point in the bracket on the back of the inverter (Step 2).
-
Proceed to anchor the inverter to the bracket
01
by tightening the
locking screw
02
located on the lower side (Step 3).
-
Unscrew the 4 screws and open the front cover
05
in order to make all
the necessary connections.
-
Once the connections have been made, close the cover by tightening
the 4 screws on the front to a minimum tightening torque of 1.5 Nm.
A
B
WIND
POWER
ALARM
GFI
ESC
UP
DOWN
ENTE
R
1
3
2
The following is a block diagram of a wind power system comprising the 7200-WIND-INTERFACE-EU rectifier.
AC Switch
Wind Turbine
AC Switch
For further information regarding connections between the rectifier and the wind turbine, as well as installation of the protection devices
required in the plant, please see the manual for the installer for the 7200-WIND-INTERFACE-EU rectifier
Warning! Rotation of the wind turbine generates hazardous voltages in the cables coming from the wind generator. Before connecting up
the cables to the inverter DC inputs you MUST put the wind turbine into a safe state (mechanically blocked) and then disconnect the DC
line by opening any external disconnect switches
-Remove the protective plug from the hole used for the DC cables
17
.
-Insert an M32 cable gland (or compatible – hole diameter 33.8 mm) in the hole to be used for the DC input cables
17
.
Warning! To ensure environmental protection IP65 it is necessary to fix the cable gland to the inverter
chassis with the minimum tightening torque specified in the cable gland manufacturer’s datasheet.
-Strip 10 mm of sheathing from the DC input connection cables
-Plug the DC input cables into the inverter, passing it through the previously installed cable gland
-
Connect the positive cable from the positive terminal of the rectifier to cable connector “+IN”
09
-
Connect the negative cable from the negative terminal of the rectifier to cable connector “-IN”
09
Warning! The DC cables must be tightened on the terminal block with a minimum torque of 1.5 Nm
-Once the connection to the input terminal block
09
has been made, firmly screw the cable gland and check the tightness.
17
19
20
Available components
Quantity
Bracket for wall mounting
1
Bolts and screws for wall mounting
3 + 3
M6x10 screw
1
Available components
Quantity
D.18 Washer
4
L-key, TORX TX20
1
In additio
n to what
is explain
ed in this
guide, th
e safety a
nd installa
tion inform
ation pro
vided in th
e installat
ion manu
al must be
read and
followed
.
The techn
ical docu
mentation
and the in
terface an
d manage
ment softw
are for th
e product
are availa
ble at the
website.
XXXX
XXXXXXX
XXXX
XXXX
XXXXX
XXXXX
XXXXXX
XXX
ABB sola
r inverter
s
Technical documentations
1