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A B B   M E A S U RE M E N T   &  A NA L Y T IC S   |   OPE R A TI NG  I N ST R U CT I ON 

PME120/RHD250 to 4000 (Contrac) 

Electrical rotary actuator

 

 

 

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ABB Limited 
Measurement & Analytics 

Howard Road, St. Neots 
Cambridgeshire, PE19 8EU 
UK 
Tel:  +44 (0)870 600 6122 
Fax:  +44 (0)1480 213 339 
Email: [email protected] 
 

ABB Automation Products GmbH 
Measurement & Analytics 

Schillerstr. 72 
32425 Minden 
Germany 
Tel:   +49 571 830-0 
Fax:  +49 571 830-1806 
 

abb.com/actuators 

  

ABB Inc. 
Measurement & Analytics 

125 E. County Line Road 
Warminster, PA 18974 
USA 
Tel:  +1 215 674 6000 
Fax:  +1 215 674 7183 
 
 

 

 

 

 

 

Electrical rotary actuator for the 
operation of final control elements 

 

OI

/PM

E/

RHD2

50/4

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v. F

 

05.2

01

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PME120 
RHD250 
RHD500 
RHD800 
RHD1250 
RHD2500 
RHD4000 

 

Introduction 

Compact actuator for the operation of final control 
elements with preferably 90° rotary movement such 
as valve flaps, ball valves, etc. 
 
The nominal torque is transferred through a lever 
actuator. A special electronic unit controls the 
actuator. The special electronic unit serves as the 
interface between actuator and control system. 

Additional Information 

Additional documentation on PME120 / RHD250 / 
500 / 800 / 1250 / 2500 / 4000 (Contrac) is available 
for download free of charge at 
www.abb.com/actuators. 
Alternatively simply scan this code: 
 
 
 
 

 

 

 

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We reserve the right to make technical changes or modify the contents of this document 
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.  
ABB does not accept any responsibility whatsoever for potential errors or possible lack of 
information in this document.  
 
We reserve all rights in this document and in the subject matter and illustrations 
contained therein. Any reproduction, disclosure to third parties or utilization of its 
contents – in whole or in parts – is forbidden without prior written consent of ABB. 
 
© ABB 2019 

3KXE111014R4201 

 

 

 

 

Summary of Contents for PME120

Page 1: ...al control elements with preferably 90 rotary movement such as valve flaps ball valves etc The nominal torque is transferred through a lever actuator A special electronic unit controls the actuator Th...

Page 2: ...l connections 24 Safety instructions 24 Conductor cross section on universal plug 24 Conductor cross section on electronic unit 25 Cable glands 25 Selection of suited connection cables 25 Integrated P...

Page 3: ...ifications and repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fu...

Page 4: ...connection between the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of fi...

Page 5: ...motor 9 Handwheel unlock Figure 2 RHD illustrations may differ from actual installation Principle of operation Compact actuator for the operation of final control elements with preferably 90 rotary m...

Page 6: ...uator connection cable Optional 5 m 16 ft 10 m 32 ft or 20 m 65 ft Max 30 m 98 ft for electronic unit EAN823 Max 480 m 1575 ft for electronic unit EAS822 Follow the electronic unit data sheet Power su...

Page 7: ...wer feed from Contrac electronic unit Electrical connection Plug connection with crimp snap in contacts or screw terminals Connection cable for electronic unit actuator available as an option see orde...

Page 8: ...rating speed adjustable 7 5 to 0 1 s 9 0 to 0 1 s 3 6 to 0 1 s Operating angle Typically 90 min 35 max 140 with lever and limit stops the mechanical limits in accordance with operating instruction sho...

Page 9: ...trac electronic unit 8 Permissible voltage range mains frequency for PME120 AI only 9 Power consumption specifications for fuse protection for PME120 AI only j Free for customer specific information F...

Page 10: ...toring the device Note The storage data provided below assumes that the devices are fully closed and thus comply with the IP rating stated in the specification When devices are supplied their IP ratin...

Page 11: ...al direction Only use the load pick up device to lift lower the actuator without final control element mounted Make sure that the actuator is accessible from all sides so that convenient handwheel ope...

Page 12: ...ng with lever 1 Make sure that the shaft and lever hole surface are clean and free of grease 2 Determine the length of the coupling tube not included in the scope of delivery on site 3 Move the final...

Page 13: ...accordance with ISO5211 A corresponding centering ring is delivered loose with the actuator Make sure that the flange for the direct adapter fits the flange for the valve 4 Mount the actuator on the...

Page 14: ...D4000 20 0 78 Lever cover Actuator Tightening torque Nm lbf ft PME 2 5 0 5 1 8 0 4 RHD250 2 5 0 5 1 8 0 4 RHD500 RHD800 6 5 0 5 4 8 0 4 RHD1250 RHD2500 25 5 18 4 3 9 RHD4000 25 5 18 4 3 9 PME direct a...

Page 15: ...ctuator shaft via a hole with feather key groove This connection should be designed so that the nominal torque and any possible max output torque is transmitted securely The drive element must be moun...

Page 16: ...ntrac ELECTRICAL ROTARY ACTUATOR OI PME RHD250 4000 EN REV F 5 Installation Dimensions Control actuator PME120 1 Space for disassembly 2 Direct adapter 3 View X plug only 4 Plug holder not to scale Fi...

Page 17: ...apter PME120 AI AN 1 MA 40 Nm 2 M10 15 deep 3 Centered undrilled Figure 9 Dimensions in mm in F10 flange as per EN ISO 5211 Materials Flange EN JS1050 in accordance with DIN EN 1563 GGG50 in accordanc...

Page 18: ...LECTRICAL ROTARY ACTUATOR OI PME RHD250 4000 EN REV F 5 Installation Dimensions Control actuator RHD250 1 S Center of gravity 2 Removal dimension 3 Space for removing the cover 4 Plug holder not to sc...

Page 19: ...ntrac ELECTRICAL ROTARY ACTUATOR OI PME RHD250 4000 EN REV F 19 Control actuator RHD500 RHD800 1 S Center of gravity 2 Removal dimension 3 Space for removing the cover 4 Plug holder not to scale Figur...

Page 20: ...RICAL ROTARY ACTUATOR OI PME RHD250 4000 EN REV F 5 Installation Dimensions Control actuator RHD1250 RHD2500 1 S Center of gravity 2 Removal dimension 3 Space for removing the cover 4 Plug holder not...

Page 21: ...Contrac ELECTRICAL ROTARY ACTUATOR OI PME RHD250 4000 EN REV F 21 Control actuator RHD4000 1 S Center of gravity 2 Removal dimension 3 Space for removing the cover 4 Plug holder not to scale Figure 1...

Page 22: ...nnection pipe 1 in DIN EN 10255 ISO 65 or 1 in schedule 80 pipe Size L acc to requirements The pipe is not included in delivery Connection pipe 1 in DIN EN 10255 ISO 65 or 1 in schedule 80 pipe Size L...

Page 23: ...0 061 0 55 0 0007 0 0024 20 0 022 0 074 0 79 0 0009 0 0029 25 0 018 0 061 0 98 0 0007 0 0024 B 48 1 89 60 2 36 80 3 15 120 4 72 140 5 51 C 24 0 033 0 0 95 0 0013 0 30 0 033 0 1 18 0 001 0 50 0 039 0...

Page 24: ...t additional isolation measures for them Each actuator requires a suited Contrac electronic unit with installed actuator specific software Observe the information in the operating instruction The spec...

Page 25: ...ansmitter option 8 mm 0 31 in max 1 5 mm2 16 AWG Motor cable 13 mm 0 51 in max 4 mm2 12 AWG Sensor cable 8 mm 0 31 in max 1 5 mm2 16 AWG EBS852 Clamping connection Suited for cable Terminals for condu...

Page 26: ...V F 6 Electrical connections Integrated PME120 AI Electronic unit Analog Digital Note The electrical connection is established via a universal plug on the actuator BE digital input BA digital output F...

Page 27: ...F 27 PROFIBUS DP Note The electrical connection is established via a universal plug on the actuator BA digital output Figure 17 Control via fieldbus PROFIBUS DP PME120 AI Note Detailed information on...

Page 28: ...Note The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit If you are using a separate heat supply the heater must be protected with...

Page 29: ...he electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit If you are using a separate heat supply the heater must be protected with a 2 to...

Page 30: ...Note The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit If you are using a separate heat supply the heater must be protected with...

Page 31: ...c unit EBS853 Contrac EBS861 Contrac Analog Digital Note The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit BE digital input BA di...

Page 32: ...EN REV F 6 Electrical connections Electronic unit EBS853 Contrac EBS861 Contrac PROFIBUS DP Note The electrical connection is provided by a universal plug on the actuator and the screw terminals on th...

Page 33: ...l connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit If you are using a separate heat supply the heater must be protected with a 2 to 6 A medium...

Page 34: ...ronic Unit EBN862 Contrac Analog Digital Note The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit BE digital input BA digital outpu...

Page 35: ...operation Automatic mode Handwheel mode WARNING Risk of injury due to live parts Risk of death or serious injuries due to electricity and unexpected machine movements In automatic mode the motor is a...

Page 36: ...e actuator is moved via the handwheel while the supply voltage is switched on the positioning loop monitoring recognizes this state as travel without travel command A corresponding signal is output Th...

Page 37: ...010 in and electrical connection to the brake Check winding resistance of the brake coil Actuator does not run in automatic mode although automatic mode is selected in the user interface Digital inpu...

Page 38: ...to bind and remove the lubricants Repair and maintenance activities may only be performed by authorized customer service personnel When replacing or repairing individual components use original spare...

Page 39: ...ge thoroughly remove any oil that may have escaped to avoid accidents Dispose of old oil according to local regulations Make sure that the oil does not enter the water cycle Make sure that any oil lea...

Page 40: ...220 DIN 51517 ESSO Spartan EP 220 DIN 51517 ISO 12925 1 BP Energol GR XP 220 DIN 51517 Shell Omala 220 DIN 51517 ISO 12925 1 Mobilgear 630 DIN 51517 ISO 12925 1 30 to 50 C 20 to 130 F Mobil SHC 629 DI...

Page 41: ...V 6 Minimum oil level l gal Approx 29 7 67 Approx 32 8 47 Approx 24 6 34 Approx 24 6 34 Approx 33 8 72 Approx 26 5 7 01 Minimum oil level under inspection plug mm in 75 2 95 90 3 54 200 7 87 Lower edg...

Page 42: ...nsorted municipal waste domestic waste They should be disposed of through separate collection of electric and electronic devices This product and its packaging are manufactured from materials that can...

Page 43: ...ts the requirements of the following EU directives EMC directive 2014 30 EU Machinery Directive 2006 42 EC 2006 42 EG Low Voltage Directive 2014 35 EU RoHS II Directive 2011 65 EU as of 7 22 2019 14Ad...

Page 44: ...omer details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which...

Page 45: ...PME120 RHD250 to 4000 Contrac ELECTRICAL ROTARY ACTUATOR OI PME RHD250 4000 EN REV F 45 Installation declaration Change from one to two columns...

Page 46: ...ntrac ELECTRICAL ROTARY ACTUATOR OI PME RHD250 4000 EN REV F Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBU...

Page 47: ...PME120 RHD250 to 4000 Contrac ELECTRICAL ROTARY ACTUATOR OI PME RHD250 4000 EN REV F 47 Notes...

Page 48: ...ME RHD250 4000 EN Rev F 05 2019 Original instruction We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agre...

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