ABB Jokab Safety
Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden
www.abb.com/jokabsafety
Original instructions
Orion3 Extended
Safety light grids
Type 4 Active Opto-electronic Protective Device (AOPD)
Page 1: ...ABB Jokab Safety Varlabergsv gen 11 SE 434 39 Kungsbacka Sweden www abb com jokabsafety Original instructions Orion3 Extended Safety light grids Type 4 Active Opto electronic Protective Device AOPD...
Page 2: ...AFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete dete...
Page 3: ...bserve for the choice and installation of the AOPD 12 3 2 General Information on positioning the AOPD 12 3 2 1 Minimum installation distance 12 3 2 2 Minimum distance to reflecting surfaces 12 3 2 4 M...
Page 4: ...38 7 5 4 L muting 41 7 6 Override 43 7 6 1 Override at start up 44 7 6 2 Override at run time 45 7 6 3 Reset mode of the Override function 46 8 Diagnostic functions 47 8 1 Visualization of the status...
Page 5: ...safety 1 4 Abbreviations ACM Advanced Configuration Mode AOPD Active Opto electronic Protective Device BCM Basic Configuration Mode EDM External Device Monitoring MPCE Machine Primary Control Element...
Page 6: ...ogrammable electronic safety related systems Part 3 Software requirements EN 61508 4 2010 Functional safety of electrical electronic programmable electronic safety related systems Part 4 Definitions a...
Page 7: ...optics d Diameter of the lens Figure 1 Resolution Therefore the resolution depends only on the geometrical characteristics of the lenses diameter and distance between centers and is independent of an...
Page 8: ...y 2018 04 19 Figure 2 Orion3 Extended with 2 beams Figure 3 Orion3 Extended with 3 beams Figure 4 Orion3 Extended with 4 beams Model Protected height mm Orion3 4 K1C 050 E 500 Orion3 4 K2C 080 E 800 O...
Page 9: ...tem stopping performance s with T T1 T2 where T1 response time of the AOPD s T2 stopping time of the machine including the response time of the safety control system s C Intrusion distance mm C depend...
Page 10: ...0 2 4 2 Horizontally assembled AOPD Orion3 cannot be used horizontally 2 4 3 Angled assembled AOPD See the latest version of EN ISO 13855 2 4 4 Practical examples Let s suppose we have an Orion3 Exten...
Page 11: ...rely placed in a particular position so that access to the hazard zone is not possible without the interruption of the beams see paragraph 3 Installation The personnel operating in the hazard zone mus...
Page 12: ...d so jeopardize the function The Muting Override function is signaled by a muting override lamp Make sure that the lamp has sufficient lighting and is visibly positioned near the hazard zone Make sure...
Page 13: ...mum distance between the AOPD and reflecting surfaces The minimum distance Dsr depends on the operating distance between active and passive units effective aperture angle EAA of the AOPD For a type 4...
Page 14: ...or whatever the calculated Dsr the minimum installation distance to the floor must still be respected see paragraph 2 4 The correct function of the AOPD is guaranteed and certified up to a maximum ope...
Page 15: ...is of the Active A Passive A couple see Figure 9 below PASSIVE A PASSIVE B ACTIVE A ACTIVE B Figure 9 Distance between adjacent devices This minimum Ddo distance depends on the operating distance betw...
Page 16: ...0 3 for operating distance 3 m Ddo m operating distance m tan 2 for operating distance 3 m Warning Please note that the Passive A can interfere with Active B in the same way as Passive B with Active...
Page 17: ...eral AOPDs have to be installed close to each other interferences between the transmitter of one device and the receiver of the other must be avoided Figure 11 provides some examples of correct and in...
Page 18: ...become a very critical operation when deviating mirrors are used Even a very small displacement of the mirror is enough to loose alignment The use of an Orion laser pointer available as accessory is...
Page 19: ...h directions and check that the red LED does not turn on The stopping time of the machine including the response times of the AOPD and of the machine is within the limits defined when calculating the...
Page 20: ...of the model used see paragraph 11 Technical data The two units must be aligned and as parallel as possible The next step is the fine alignment as shown in paragraph 6 Alignment procedure 4 1 Mounting...
Page 21: ...ction 24 VDC 7 2 7 3 7 4 Auto Reset with EDM NC contact of force guided relay to 24 VDC Manual Reset with no function NC contact to 24 VDC Manual Reset with EDM NC contact in series with NC contact of...
Page 22: ...ay that the operator can check the entire hazard zone during any reset acknowledge and override operation see paragraph 7 Functions If the EDM function is to be used the normally closed contacts of th...
Page 23: ...2TLC172292M0201 Rev B 23 www abb com jokabsafety 2018 04 19 5 3 Connection examples Figure 15 Connection to a RT9 safety relay...
Page 24: ...Figure 16 conforming to the safety requirements of the plant If one of the configurations of Figure 17 is erroneously used the device enters Error mode OSSD error see paragraph 8 Diagnostic functions...
Page 25: ...2TLC172292M0201 Rev B 25 www abb com jokabsafety 2018 04 19 Figure 18 Time chart of the OSSD outputs...
Page 26: ...ymbols are easily interpreted whatever the orientation of the AOPD Figure 19 Display Each arrow is associated to a yellow LED and refers to either the first or the last transmitter receiver couple Fig...
Page 27: ...best alignment see Figure 21 Figure 21 Orion laser pointer 6 1 Alignment mode The Alignment mode is activated by pushing the RESET push button for at least 0 5 s at power on see Figure 22 Figure 22 Ti...
Page 28: ...the flashing The display informs the user of the level of alignment reached Display Alignment status Alignment quality Output status when out of alignment mode First and last couple are not aligned Ba...
Page 29: ...single beam is interrupted This check shall be made with the special cylindrical Test Piece having a suitable size for the resolution of the device used see paragraph 3 3 Checks after first installat...
Page 30: ...witches Function ON OFF 1 Muting timeout 10 min 2 T X or L muting T X muting L muting 3 Muting filter Deactivated Activated 4 Reset of the Override Manual Automatic 5 Not used 6 EDM Deactivated Activa...
Page 31: ...nd the system is waiting for reset is called interlock and is signaled on the display see paragraph 8 2 Diagnostic messages Warning Carefully assess risk conditions and reset modes In applications pro...
Page 32: ...pressing the RESET push button for at least 5 s in Error mode The AOPD then returns to normal operation mode Figure 25 Time chart of the Acknowledge function If the error is not solved before the Ack...
Page 33: ...to be monitored This function checks that the normally closed contacts switch state when the OSSD outputs change state Figure 26 Connection of EDM e g external contactors K1 and K2 Figure 27 Time cha...
Page 34: ...s Figure 28 Linear version with external Muting sensors Warning It is important to remember that the Muting function represents a forced system condition and therefore has to be used with the necessar...
Page 35: ...uators these should be correctly connected and positioned in order to avoid undesired muting or potentially dangerous conditions for the operator MUTING A and MUTING B cannot be activated simultaneous...
Page 36: ...lamp on the top of the receiver is on and the lamp output pin 8 is driven If both the integrated lamp and the external lamp are broken and or not connected the muting request causes the AOPD to enter...
Page 37: ...ting T muting demands four muting sensors and X muting only two L muting when the boxes move in one direction only L muting demands two sensors The muting direction is chosen with the dip switches 2 a...
Page 38: ...rs A1 B1 A2 and B2 X muting demands two muting sensors A1 and B2 The sensors named A1 A2 are connected to MUTING A and the sensors named B1 B2 are connected to MUTING B The sensors that end with 1 are...
Page 39: ...box d1 The distance between the muting sensors d1 depends on V see below d2 The distance for the muting request to be accepted d2 depends on V see below TAB max The maximum activation delay allowed b...
Page 40: ...X muting tAB min 0 01 s tAB max 4 s End of muting As soon as A or B goes low Muting timeout maximum muting time if the conditions of muting persist e g if the box stops during the transit 10 minutes...
Page 41: ...n the following figure this means that the box has to move from the right to the left Figure 35 Connection of L muting Warning In L muting the two muting sensors must be within the hazard zone and the...
Page 42: ...ials going out of the hazard zone Figure 36 Time chart of the L Muting function L muting tAB min 0 01 s tAB max 4 s End of muting tMoff 2 x tAB from when MUTING A goes low Muting timeout maximum mutin...
Page 43: ...override function is immediately deactivated The maximum timeout for the override function is 600 s The standard requires the use of a device like a hold to run device so that it is impossible to ent...
Page 44: ...remain activated for a maximum time of 600 s The override function is now activated and the integrated lamp flashes So does the external lamp if connected If the AOPD is in Automatic Reset the OSSD o...
Page 45: ...and 600 s max The override function is now activated and the integrated muting lamp flashes So does the external lamp if connected If the AOPD is in Automatic Reset the OSSD outputs remain on after th...
Page 46: ...ne is free see Figure 41 Figure 41 Time chart of the Override function when configured in Automatic Reset Warning Automatic Reset of the Override function allows to return automatically to normal oper...
Page 47: ...he display 8 2 Diagnostic messages 8 2 1 Active unit All the possible cases of visualization are explained in the table below except those relative to the Alignment mode see paragraph 6 Alignment proc...
Page 48: ...ode critical Microprocessor error OSSD outputs off Turn AOPD off and on If the error persists contact your ABB Jokab Safety representative Error mode Optical error OSSD outputs off Acknowledge the err...
Page 49: ...ts off Check the connection of the external lamp and acknowledge If the error persists contact your ABB Jokab Safety representative AOPD OFF Power supply error OSSD outputs off Check the wiring and co...
Page 50: ...e machine including the response times of the AOPD and of the machine is within the limits defined when calculating the minimum installation distance see paragraph 2 4 Minimum installation distance Th...
Page 51: ...eduction of the operating distance optic protective front surfaces must be cleaned at regular intervals Use soft cotton cloths damped in water Do not apply too much pressure on the surface in order to...
Page 52: ...V Output voltage status OFF 0 2 V Capacitive load 2 2 F at 24 VDC max Current for external lamp 20 mA min 250 mA max Response times From 11 to 12 ms See paragraph 12 Model overview Protected height F...
Page 53: ...RAL 1003 Front glass material PMMA Caps material PBT Valox 508 grey RAL 7035 Weight single unit without package Orion3 4 K1C 050 E Orion3 4 K2C 080 E Orion3 4 K2C 090 E Orion3 4 K2C 120 E Orion3 4 M1...
Page 54: ...m Orion3 4 K1C 050 E 2TLA022307R0000 500 2 11 500 0 5 8 519 75 Orion3 4 K2C 080 E 2TLA022307R0100 800 3 12 380 0 5 8 399 75 Orion3 4 K2C 090 E 2TLA022307R0200 900 4 12 300 0 5 6 5 319 75 Orion3 4 K2C...
Page 55: ...L1 mm L2 mm Orion3 4 K1C 050 E See Figure 43 606 35 520 5 Orion3 4 K2C 080 E See Figure 43 906 35 820 5 Orion3 4 K2C 090 E See Figure 43 1006 35 920 5 Orion3 4 K2C 120 E See Figure 43 1306 35 1220 5 O...
Page 56: ...om jokabsafety 2018 04 19 13 2 Angled fixing bracket Figure 45 Dimensions of the angled fixing bracket 13 3 Fixing bracket with profile Figure 46 Dimensions of the angled fixing bracket with a profile...
Page 57: ...2TLC172292M0201 Rev B 57 www abb com jokabsafety 2018 04 19 14 EC Declaration of conformity...
