ABB Jokab Safety
Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden
www.abb.com/jokabsafety
Original instructions
Orion1 Base
Safety light curtains
Type 4 Active Opto-electronic Protective Device (AOPD)
Page 1: ...ABB Jokab Safety Varlabergsv gen 11 SE 434 39 Kungsbacka Sweden www abb com jokabsafety Original instructions Orion1 Base Safety light curtains Type 4 Active Opto electronic Protective Device AOPD...
Page 2: ...AFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete dete...
Page 3: ...lation of the AOPD 12 3 2 General information on positioning the AOPD 12 3 2 1 Minimum installation distance 13 3 2 2 Minimum distance to reflecting surfaces 13 3 2 3 Minimum distance between adjacent...
Page 4: ...1 Visualisation of the status of the AOPD 32 8 2 Diagnostic messages 32 8 2 1 Transmitter 32 8 2 2 Receiver 33 9 Periodical checks 34 10 Device maintenance 35 11 Technical data 36 12 Model overview 38...
Page 5: ...safety 1 4 Abbreviations ACM Advanced Configuration Mode AOPD Active Opto electronic Protective Device BCM Basic Configuration Mode EDM External Device Monitoring MPCE Machine Primary Control Element...
Page 6: ...able electronic safety related systems Part 3 Software requirements EN 61508 4 2010 Functional safety of electrical electronic programmable electronic safety related systems Part 4 Definitions and abb...
Page 7: ...rotected R 14mm Finger protection R 30 mm Hand protection The resolution R is calculated using the following formula R I d where I Distance between the centers of two adjacent optics d Diameter of the...
Page 8: ...from the white line engraved on the front glass Model Protected height Hp mm Orion1 4 xx 015 B 150 Orion1 4 xx 030 B 300 Orion1 4 xx 045 B 450 Orion1 4 xx 060 B 600 Orion1 4 xx 075 B 750 Orion1 4 xx 0...
Page 9: ...one See below 2 4 1 Vertically assembled AOPD The minimum distance S for a vertically assembled AOPD is determined in three steps a Calculation of the minimum distance for reaching through the detecti...
Page 10: ...Shall not be less than 850 mm The minimum allowed height of the detection zone above the reference plane is calculated using H 15 d 50 where d is the resolution H shall not be less than 0 or greater t...
Page 11: ...aced in a particular position so that access to the hazard zone is not possible without the interruption of the beams see paragraph 3 Installation The personnel operating in the hazard zone must be we...
Page 12: ...e contact your ABB Jokab Safety representative for advice The operating distance of the device can be reduced in presence of smog fog or airborne dust A sudden change in environment temperature with v...
Page 13: ...cal protection must be mounted to prevent the access Figure 7 Incorrect installation Figure 8 Correct installation 3 2 1 Minimum installation distance See paragraph 2 4 Minimum installation distance 3...
Page 14: ...ces The minimum distance Dsr depends on the operating distance between transmitter TX and receiver RX effective aperture angle EAA of the AOPD For a type 4 AOPD EAAMAX 5 2 5 The diagram below shows th...
Page 15: ...ice The TXB interfering device must be positioned outside a minimum Ddo distance from the axis of the TXA RXA transmitter receiver couple see figure below Figure 11 Distance between adjacent devices T...
Page 16: ...should be used for the calculation of Ddo 3 2 4 Installation of several adjacent AOPDs When several AOPDs must be installed close to each other interferences between the transmitter of one device and...
Page 17: ...ss sides using two mirrors placed at 45 relative to the beams Figure 15 Use of deviating mirrors NB The following precautions must be respected when using the deviating mirrors The alignment of the tr...
Page 18: ...for checking the function The AOPD is correctly aligned press slightly the product side in both directions and check that the red LED does not turn on The OSSD outputs switch off the red LED turns on...
Page 19: ...must be within the operating range of the model used see paragraph 11 Technical data The two units must be aligned and as parallel as possible The next step is the fine alignment as shown in paragrap...
Page 20: ...BB Jokab Safety standard cables 5 2 Receiver RX Pin Wire1 Function Connection to Refer to 1 White RESET ACKNOWLEDGE Auto Reset with no function Not connected or 0 V 7 1 7 3 6 1 Auto Reset with Acknowl...
Page 21: ...erent AOPDs in the same multi pole cable The TEST wire must be connected to the supply voltage of the AOPD through a NO push button The ACKNOWLEDGE RESET wire must be connected through a NO push butto...
Page 22: ...2TLC172287M0201 Rev B 22 www abb com jokabsafety 2015 09 17 5 4 Connection examples Figure 18 Connection to a RT9 safety relay...
Page 23: ...2TLC172287M0201 Rev B 23 www abb com jokabsafety 2015 09 17 Figure 19 Connection to a Pluto B20 Safety PLC...
Page 24: ...SD1 and OSSD2 safety contacts cannot be connected in series or in parallel but can be used separately according to the safety requirements of the plant If one of these configurations is erroneously us...
Page 25: ...2TLC172287M0201 Rev B 25 www abb com jokabsafety 2015 09 17 Figure 22 Time chart of the OSSD outputs...
Page 26: ...tical axes of the corresponding elements of the receiver The beam used to synchronise the two units is the one closest to the connector FIRST is the optics connected with this beam and LAST is the opt...
Page 27: ...ice via the display see paragraph 8 2 Diagnostic messages Once the AOPD has been aligned and correctly fastened the information on the display is used to check the alignment and detect any change in t...
Page 28: ...il the yellow LED FIRST turns off This condition shows the alignment of the first synchronisation beam 2 Rotate the transmitter pivoting around the lower optics axis until the yellow LED LAST turns of...
Page 29: ...e detection zone The condition when the object has been removed and the system is waiting for reset is called interlock and is signalled on the display see paragraph 8 2 Diagnostic messages Warning Ca...
Page 30: ...wledge function The Acknowledge function is used in presence of an internal error like an optical error an OSSD error or an EDM error or a selection of Manual Automatic Reset error see paragraph 8 Dia...
Page 31: ...hat the function is activated EDM deactivated 1 Connect pin 3 of the receiver to 24 VDC EDM selection OFF 2 Disconnect the EDM input pin 4 of M12 8 pole RX or connect it to the ground This function ch...
Page 32: ...ors using the display and signalling LEDs 8 2 1 Transmitter Function Status Meaning LED DIGIT Normal operation mode TEST green ON AOPD being tested OSSD status on the receiver must be OFF Emission gre...
Page 33: ...SSD outputs Make sure that there is no short circuit between them or with the supply voltage See also 5 4 Connection examples Then Acknowledge If the error persists contact your ABB Jokab Safety repre...
Page 34: ...s when the Test function is activated The stopping time of the machine including the response times of the AOPD and of the machine is within the limits defined for the calculation of the minimum insta...
Page 35: ...duction of the operating distance optic protective front surfaces must be cleaned at regular intervals Use soft cotton cloths damped in water Do not apply too much pressure on the surface in order to...
Page 36: ...M12 8 pole male connector Cable length for power supply 50 m max Optical data Light emission Infrared LED 950 nm Resolution 14 30 mm Protected height 150 1800 mm See paragraph 12 Model overview Opera...
Page 37: ...data EN ISO 13849 1 2008 PL e Cat 4 EN IEC 61508 1 2010 EN IEC 61508 2 2010 EN IEC 61508 3 2010 EN IEC 61508 4 2010 SIL 3 EN IEC 62061 2005 A1 2013 SIL CL 3 Prob of Dangerous Failure Hour 1 h PFHd 2...
Page 38: ...14 135 B 2TLA022300R0800 1350 144 40 14 Orion1 4 14 150 B 2TLA022300R0900 1500 160 43 14 Orion1 4 14 165 B 2TLA022300R1000 1650 176 47 14 Orion1 4 14 180 B 2TLA022300R1100 1800 192 50 14 Orion1 4 30 0...
Page 39: ...x 030 B 383 2 303 2 Orion1 4 xx 045 B 533 2 453 3 Orion1 4 xx 060 B 683 2 603 2 Orion1 4 xx 075 B 833 2 753 3 Orion1 4 xx 090 B 983 2 903 2 Orion1 4 xx 105 B 1133 2 1053 2 Orion1 4 xx 120 B 1283 3 120...
Page 40: ...3 2 Angled fixing bracket Figure 33 Dimensions of the angled fixing bracket NB All dimensions in millimetres 13 3 Fixing bracket with profile MOUNTING A MOUNTING B Figure 34 Dimensions of the angled f...
Page 41: ...2TLC172287M0201 Rev B 41 www abb com jokabsafety 2015 09 17 14 EC Declaration of conformity...
