ABB IRB 7600 - 150/3.5, Product Manual

Page: 358 / 482

4 Repair
4.7.4. Replacement of gearbox, axis 4
3HAC022033-001 Revision: E 356
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Co
py
rig
h
t 200
4 - 20
08 ABB.
All r
ig
h
ts r
e
se
rv
ed
.
Required equipment
Removal, gearbox axis 4
The procedure below details how to remove gearbox, axis 4.
Equipment, etc. Spare part no. Art. no. Note
Gear axis 4 3HAC17810-1 Includes all o-rings!
O-ring 3HAB3772-49 Replace if damaged!
O-ring 3HAB3772-50 Replace if damaged!
Friction washer 3HAC10122-27 2 pcs. Must be replaced at
assembly!
Gasket, cover axis 4 3HAC11423-3
Grease 3HAB3537-1 For lubrication of gearbox,
motor and motor attachment
mating surfaces.
Guide pins M10 x 100 3HAC15521-1 Always use the guide pins in
pairs!
Guide pins M10 x 150 3HAC15521-2 Always use the guide pins in
pairs!
Standard toolkit - The content is defined in
section
Standard toolkit on
page 394 .
Calibration Pendulum
toolkit 3HAC15716-1 Complete kit that also
includes operating manual.
Other tools and procedures
may be required. See
references to these
procedures in the step-by-
step instructions below. These procedures include
references to the tools
required.
Action Note
1.
DANGER!
Turn off all electric power, hydraulic and pneumatic
pressure supplies to the robot!
For Foundry Prime robots: Do not turn off the air
pressure to motors and SMB.
2. Drain the oil from the primary gearbox through the oil
plug, draining.
Detailed further in section Oil
change, gearbox, axis 4 on page
191
.
3. Drain the oil from the secondary gearbox through the
oil plug, draining.
Shown in the figure Location of
gearbox on page 355 .
Draining is further detailed in
section
Oil change, gearbox,
axis 4 on page 191 .
4. Remove the plastic housing from the cover, axis 4
gearbox.
5. Remove the cover, axis 4 gearbox by unscrewing its
attachment screws.
Shown in the figure Location of
gearbox on page 355 .
Continued
Continues on next page