
Fault tracing guide
4
Product Manual
1.2 Robot system
In this instance the robot system means the entire robot (cont manipulator) and
process equipment.
Errors can occur in the form of several different errors where it is difficult to localise
one particular error, i.e. where it is not possible to directly pinpoint the unit that caused
the problem. For example, if the system cannot be cold-started, this may be due to sev-
eral different errors (the wrong diskette, a computer fault, etc.).
1.3 Main computer DSQC 361 and memory board DSQC 323/324
The main computer, which is connected to the VME bus and the local bus of the mem-
ory board, looks after the higher-level administrative work in the control system. Under
normal operating conditions, all diagnostic monitoring is controlled by the main com-
puter. At start-up, irrespective of whether a cold or warm start is performed, the robot
computer releases the main computer when the robot computer’s diagnostics allows it
and, following this, the main computer takes over the control of the system. The read
and write memories of the main computer are battery-backed.
If the red LEDs on the main computer light up (or do not turn off at initialisation), either
a critical system failure has occurred or the main computer board or memory board is
faulty.
The memory board is an extension of the main computer memory.
The memory board has a LED, F, which is lit and turned off by the main computer.
If there is a memory error on one of these boards, an error code will be shown on the
display, T1047 or T2010. These error codes also include a field called the At address,
which in turn contains an hexadecimal code that indicates on which board the erroneous
memory circuit is located.
When the error is in the main computer, the hexadecimal code is in the following range:
0 X 000000 - 0 X 7FFFFF
When the error is in the memory board, the code is above 0 X 800 000.
Summary of Contents for IRB 6400R
Page 4: ...Description 20 Product Specification IRB 1400 M97A BaseWare OS 3 0 ...
Page 6: ...Introduction 2 Product Manual ...
Page 10: ...Introduction 6 Product Manual ...
Page 12: ...Product Specification IRB 6400R 2 Product Specification IRB 6400R M99 BaseWare OS 3 2 ...
Page 78: ...Accessories 68 Product Specification IRB 6400R M99 BaseWare OS 3 2 ...
Page 80: ...Product Specification RobotWare 2 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 82: ...Introduction 4 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 104: ...Interbus S 3 2 26 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 110: ...I O Plus 3 2 32 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 128: ...PalletWare 50 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 132: ...Safety 2 Product Manual ...
Page 148: ...System Description CONTENTS Page 2 Product Manual ...
Page 158: ...Structure System Description 12 Product Manual ...
Page 160: ...Computer System System Description 14 Product Manual ...
Page 164: ...I O System System Description 18 Product Manual ...
Page 168: ...Safety System System Description 22 Product Manual ...
Page 170: ...External Axes System Description 24 Product Manual ...
Page 174: ...Installation and Commissioning CONTENTS Page 4 Product Manual IRB 6400R ...
Page 196: ...On Site Installation Installation and Commissioning 26 Product Manual IRB 6400R ...
Page 270: ...Installing the Control Program Installation and Commissioning 100 Product Manual IRB 6400R ...
Page 292: ...Maintenance CONTENTS Page 2 Product Manual IRB 6400R ...
Page 299: ...Maintenance Product Manual IRB 6400R 9 Figure 4 Lubricating gearbox axis 1 4 3 1 2 ...
Page 312: ...Troubleshooting Tools CONTENTS Page 2 Product Manual ...
Page 350: ...Troubleshooting Tools 40 Product Manual ...
Page 352: ...Fault tracing guide 2 Product Manual ...
Page 362: ...Fault tracing guide 12 Product Manual ...
Page 375: ...Motor units Repairs 12 Product Manual IRB 6400R ...
Page 401: ...Arm System Repairs 38 Product Manual IRB 6400R ...
Page 409: ...Cabling Repairs 46 Product Manual IRB 6400R ...
Page 441: ...Special Tools List Repairs 80 Product Manual IRB 6400R ...
Page 479: ...Part List and Spare Parts Product Manual IRB 6400R 38 ...
Page 480: ...Part List and Spare Parts Product Manual IRB 6400R 39 ...
Page 481: ...Part List and Spare Parts Product Manual IRB 6400R 40 ...