
Introduction
Product Specification IRB 6400R M99/BaseWare OS 3.2
3
1 Introduction
Thank you for your interest in the IRB 6400R. This manual will give you an overview
of the characteristics and performance of the robot.
IRB 6400R is a 6-axis industrial robot, designed specifically for manufacturing
industries that use flexible robot-based automation. The robot has an open structure
that is specially adapted for flexible use, and can communicate extensively with
external systems.
The IRB 6400R comes in several different versions, with handling capacities of up to
200 kg, a maximum reach of 3 m, floor-mounted manipulators as well as manipulators
for harsh environments.
Extra equipment, such as transformers and valve packages, can be placed on the upper
arm or on the frame of axis 1 (see Chapter 3.4).
The robot can be supplied with an integrated spot welding harness as well as a
mechanical support for externally mounted process solutions.
The robot is equipped with an operating system called BaseWare OS. BaseWare OS
controls every aspect of the robot, like motion control, development and execution of
application programs, communication etc.
The functions in this document are all included in BaseWare OS, if not otherwise
specified. For additional functionality the robot can be equipped with optional software
for application support - spot welding, gluing etc., communication features - network
communication - and advanced functions - multitasking, sensor control etc. For a
complete description of optional software, see the Product Specification RobotWare.
All the features are not described in this document. For a more complete and detailed
description, please see the User’s Guide, RAPID Reference Manual and Product
Manual, or contact your nearest ABB Flexible Automation Centre.
Accessories, such as track motion, motors for external axes, cabling for spot welding
guns, and tool systems with tool exchangers, have been specially adapted for use with
the IRB 6400R (see Chapter 5).
Different robot versions
The IRB 6400R, as mentioned above, is available in several different versions.
The following different robot types are available:
IRB 6400R/2.5-120
IRB 6400R/2.5-150
IRB 6400R/2.5-200
IRB 6400R/2.8-150
IRB 6400R/2.8-200
IRB 6400R/3.0-100
Summary of Contents for IRB 6400R
Page 4: ...Description 20 Product Specification IRB 1400 M97A BaseWare OS 3 0 ...
Page 6: ...Introduction 2 Product Manual ...
Page 10: ...Introduction 6 Product Manual ...
Page 12: ...Product Specification IRB 6400R 2 Product Specification IRB 6400R M99 BaseWare OS 3 2 ...
Page 78: ...Accessories 68 Product Specification IRB 6400R M99 BaseWare OS 3 2 ...
Page 80: ...Product Specification RobotWare 2 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 82: ...Introduction 4 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 104: ...Interbus S 3 2 26 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 110: ...I O Plus 3 2 32 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 128: ...PalletWare 50 Product Specification RobotWare for BaseWare OS 3 2 ...
Page 132: ...Safety 2 Product Manual ...
Page 148: ...System Description CONTENTS Page 2 Product Manual ...
Page 158: ...Structure System Description 12 Product Manual ...
Page 160: ...Computer System System Description 14 Product Manual ...
Page 164: ...I O System System Description 18 Product Manual ...
Page 168: ...Safety System System Description 22 Product Manual ...
Page 170: ...External Axes System Description 24 Product Manual ...
Page 174: ...Installation and Commissioning CONTENTS Page 4 Product Manual IRB 6400R ...
Page 196: ...On Site Installation Installation and Commissioning 26 Product Manual IRB 6400R ...
Page 270: ...Installing the Control Program Installation and Commissioning 100 Product Manual IRB 6400R ...
Page 292: ...Maintenance CONTENTS Page 2 Product Manual IRB 6400R ...
Page 299: ...Maintenance Product Manual IRB 6400R 9 Figure 4 Lubricating gearbox axis 1 4 3 1 2 ...
Page 312: ...Troubleshooting Tools CONTENTS Page 2 Product Manual ...
Page 350: ...Troubleshooting Tools 40 Product Manual ...
Page 352: ...Fault tracing guide 2 Product Manual ...
Page 362: ...Fault tracing guide 12 Product Manual ...
Page 375: ...Motor units Repairs 12 Product Manual IRB 6400R ...
Page 401: ...Arm System Repairs 38 Product Manual IRB 6400R ...
Page 409: ...Cabling Repairs 46 Product Manual IRB 6400R ...
Page 441: ...Special Tools List Repairs 80 Product Manual IRB 6400R ...
Page 479: ...Part List and Spare Parts Product Manual IRB 6400R 38 ...
Page 480: ...Part List and Spare Parts Product Manual IRB 6400R 39 ...
Page 481: ...Part List and Spare Parts Product Manual IRB 6400R 40 ...