ABB HVC-R 100 V2 User Manual Download

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U S ER M A N UA L

HVC-R 100/150 V2 E-Bus Charger

User and Operation Manual for EU
products

Depot Charge Box GEN2

Version 0.1

Summary of Contents for HVC-R 100 V2

Page 1: ... USER MANUAL HVC R 100 150 V2 E Bus Charger User and Operation Manual for EU products Depot Charge Box GEN2 Version 0 1 ...

Page 2: ...ing patent applications protecting the intellectual property in the ABB products described in this document The information in this document is subject to change without notice and should not be con strued as a commitment by ABB ABB assumes no responsibility for any errors that may appear in this document In no event shall ABB be liable for direct indirect special incidental or consequential damag...

Page 3: ...2 3 1 Charging with 1 Depot Charge Box GEN2 12 3 2 Charging with 2 or 3 Depot Charge Boxes GEN2 12 3 3 Emergency stop 13 4 Operator Instructions 14 4 1 Cleaning of the cabinet and Depot Charge Box GEN2 14 4 2 Preventive maintenance 14 4 2 1 Service inspection of the cabinets 14 4 2 2 Emergency stop inspection 15 4 2 3 Special inspections 15 4 3 Problem resolving 15 4 3 1 Overview of the Power Cabi...

Page 4: ... OCPP Open Charge Point Protocol Open standard for communication with charge stations PE Protective Earth RCBO Residual current Circuit Breaker with Overload protection Breaks the connection if a residual current or overload is detected RCD Residual Current Device Breaks the connec tion if a residual current is detected Site operator Person or company that controls the charge station The site oper...

Page 5: ...nce activities and who are able to perform simple trouble shooting activities after instruction of a certified ABB technician As a reference to the operator s customers the EV drivers who will mainly use the pictograms and texts on the display of the charger The user interface design was thoroughly evaluated with user groups to optimize understandability and to get the best user experience Besides...

Page 6: ... expressly approved by ABB could void the owner s authority to operate the equipment or ABB s warranty Neither ABB nor its affiliates shall be liable to the purchaser of this product or third par ties for damages losses costs or expenses incurred by purchaser or third parties as a result of an accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this pro...

Page 7: ...V2 E BUS CHARGER USER GUIDE 2022 02 06 7 22 CAUTION Various Identifies a hazard that could result in damage to the ma chine other equipment and or environmental pollution NOTICE Contains remarks suggestions or advice ...

Page 8: ... operator WARNING Operation after damage or accidents If there is a fire in or nearby the charger If the charger was immersed in water or any other fluid If the charger is damaged in any way Do not use the charger Contact the owner site operator NOTICE When connecting or disconnecting a connector 1 Handle cables and connectors with care Do not drop the cables or connectors Place them back in their...

Page 9: ...g 2 2 Charge cabinet A Door B Door handle lock C 3G 4G Antenna D Air inlets also on the left and back side E Air outlet CAUTION The Power Cabinet has air inlets D and an air outlet E to control the temperature inside the cabinet Do not install or place any ob jects near or against these air inlets and outlet If necessary take precautions to prevent snow or any other objects from blocking the air i...

Page 10: ...2 02 06 10 22 2 3 Depot Charge Box GEN2 The user operated components are indicated on below A LED beacon B Emergency button C Stop button D Door handle lock E Connector holder F CCS charge cable G External connections Overview LED colors and state ...

Page 11: ...net configuration with 1 3 Depot Charge Box Boxes GEN2 supporting CCS1 with UL certification HVC 150 R V2 UL 160kW charge cabinet configuration with 1 3 Depot Charge Box Boxes GEN2 supporting CCS1 with UL certification For each product configuration 107 or 160kW CE or UL it is possible to connect 1 up to 3 Depot Charge Box Boxes GEN2 2 5 Authorization to charge The standard setting is without auth...

Page 12: ...onnected to the charger before they leave the depot in the morning The sequence will be based on the principle first come first serve Start charging 1 Park the electric vehicle with the charge inlet within reach of the connector 2 Turn off the electric vehicle 3 Connect the charger s connector to the vehicle s charge inlet 4 When there is no other bus already connected that requires bulk charging ...

Page 13: ...pleted When the charger completed the bulk charge If the battery is not full a new charge session can be started NOTICE Stop by emergency button The charger stops the charge session when the emergency stop is pushed Only push the emergency stop if there is an emergency 3 3 Emergency stop If there is an emergency 1 Push the emergency stop button B in figure 2 The Charger stops the operation and the...

Page 14: ... apply wax on the front for extra protection and gloss Check the coating on damage NOTICE Rust forming When the charger is placed in a corrosion sensitive environment the forming of superficial rust is possible on the welding points on the side grills This rust is merely visual there is no possibility this will form a risk on the cabinets integrity The rust can be removed with the cleaning procedu...

Page 15: ...state 4 2 3 Special inspections In the following cases the charger must be checked by ABB service personnel before fur ther use If it was struck by lightning If it is damaged due to an accident or fire If its location has been flooded 4 3 Problem resolving The site operator or helpdesk is the first response to a customer call The helpdesk can remotely solve simple problems for the customer In spec...

Page 16: ...amiliar with working with high voltage and high current 4 3 2 Overview of the Depot Charge Box GEN2 A Front door Depot Charge Box GEN2 B Door handle lock per Depot Charge Box GEN2 Unique system key WARNING Do not open the Depot Charge Box GEN2 door if you are not familiar with working with high voltage and high current ...

Page 17: ... with an open front door A Main switch B MCB Q17 AC power supply for ACM C RCD Q13 control D RCD Q12 redundant control E Display 4 3 4 Component overview Depot Charge Box GEN2 The main components as can be seen with an open front door A SPD F4 AC Power Supply B MCB F5 AC Power Supply C Fuse F1 F2 DC Circuit D SPD F3 DC Power Circuit ...

Page 18: ...case it is necessary to switch off the charger system this can be done by turning off the main switch A in Power Cabinet see section Component overview Power Cabinet on page 17 1 Open the front door 2 Locate the main switch A 3 Turn the handle counterclockwise to the horizontal position marked with 0 WARNING Switching off the charger does not switch off Depot Charge Box GEN2 Each box has its own p...

Page 19: ...he Depot Charge Box GEN2 this can be done by turn ing off the main switch 1 Open the front door 2 Locate the main switch B 3 Move the MCB switch down OFF position Green painting on the switch should be visible NOTICE Every box has its own power supply line Following procedure should be performed for every box which should be powered off ...

Page 20: ...ct the site operator ABB in your country Please contact ABB in your country for delivery and service information ABB EV Infrastructure global ABB EV Infrastructure Address Heertjeslaan 6 2629 JG Delft The Netherlands Telephone 31 88 440 46 00 Mail info evi nl abb com Write down here your local ABB contact details ...

Page 21: ...HVC R 100 150 V2 E BUS CHARGER USER GUIDE 2022 02 06 21 22 Appendix A WEEE disposal 2012 19 EU ...

Page 22: ...HVC R 100 150 V2 E BUS CHARGER USER GUIDE 2022 02 06 22 22 NOTES ...

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