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User manual

HVC-PU 100-150 kW Overnight

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Summary of Contents for HVC-PU 100 Overnight

Page 1: ...User manual HVC PU 100 150 kW Overnight Copyright ABB All rights reserved ...

Page 2: ...Copyright All rights to copyrights registered trademarks and trademarks reside with their respective owners Copyright ABB EV Infrastructure All rights reserved 2 6AGA000007 0604 EN 001 ...

Page 3: ...tation agreements 9 2 Description 10 2 1 Type plate 10 2 2 Intended use 10 2 3 Overview 11 2 3 1 Overview of the system 11 2 3 2 Power cabinet outside 12 2 3 3 Power supply box outside 13 2 3 4 Control box outside 14 2 4 Control elements 15 2 4 1 Beacon 15 2 4 2 Emergency stop button EMO 16 2 5 Options 16 2 5 1 Stop button 16 3 Safety 17 3 1 Liability 17 3 2 General safety instructions 17 3 3 Resp...

Page 4: ...eshooting 25 5 1 Troubleshooting procedure 25 6 Technical data 26 6 1 EVSE type 26 6 2 Cleaning specifications 26 6 3 Cleaning specifications contact dome 26 6 4 Compensation of the park tolerances 27 6 5 Bulk charge specifications 27 6 6 Dimensions 28 6 6 1 Power cabinet 28 6 6 2 Control box 28 6 6 3 Power supply box 28 6 6 4 Contact dome 28 6 7 Space requirements 29 6 7 1 Power cabinet 29 6 7 2 ...

Page 5: ...llustrations It is not always possible to show the configuration of your EVSE The illustrations in this document show a typical setup They are for instruction and description only 1 6 Units of measurement SI units of measurement metric system are used If necessary the document shows other units between parentheses or in separate columns in tables 1 7 Typographical conventions The lists and steps i...

Page 6: ...tion about the condition of the EVSE before you start the procedure Requirements for personnel for a proce dure General safety instructions for a proce dure Information about spare parts that are necessary for a procedure Information about support equipment that is necessary for a procedure Information about supplies consuma bles that are necessary for a procedure Make sure that the power supply t...

Page 7: ...ent name Target group Product data sheet All target groups Installation manual Qualified installation engineer User manual Owner Service manual Qualified service engineer Declaration of conformity CE All target groups 1 12 Manufacturer and contact data Manufacturer ABB EV Infrastructure Heertjeslaan 6 2629 JG Delft The Netherlands Contact data The local representative of the manufacturer can give ...

Page 8: ...ng center of the manufacturer Facility of the manufacturer to do a remote check on the correct operation of the EVSE Cabinet Enclosure of the EVSE including the components on the inside CHAdeMO Japanese DC fast charging method for electric vehicles Contractor Third party that the owner or site operator hires to do engineering civil and electrical installation work Grid provider Company that is res...

Page 9: ... EVSE to charge the EV Note It is possible that not all terms are present in this document 1 15 Orientation agreements D C B X Z Y A A Front side face forward to the EVSE during normal use B Left side C Right side D Rear side X X direction positive is to the right Y Y direction positive is rearward Z Z direction positive is upward About this document 6AGA000007 0604 EN 001 9 ...

Page 10: ...of the EVSE L QR code with the contact information of the manufacturer M Additional EVSE rating data M Production date Note The data in the illustration are only an example Find the type plate on your EVSE to see the applicable data Refer to section 2 3 2 2 Intended use The EVSE is intended for the DC charging of EVs The EVSE is intended for indoor or outdoor use The properties of the electrical g...

Page 11: ...nction AC input cable To supply the electricity from the power distrubution board to the EVSE Auxiliary AC input cable To supply the electricity from the auxiliary power dis trubution board to the EVSE Power cabinet To change the AC input power into DC output power Power supply box To supply the EVSE with DC auxiliary power DC output cables To conduct the DC output from the EVSE to the con tact do...

Page 12: ...om part of the EVSE Air inlet and outlet To let the cooling air in and out The airflow prevents overheating of the parts on the inside of the EVSE Type plate To show the identification data of the power cabinet Door To give authorized personnel access of the inside of the cabinet Antenna To send and receive wireless 2G 3G and 4G signals Enclosure To reduce the accessibility of unqualified persons ...

Page 13: ...art Function Enclosure To reduce the accessibility of unqualified persons to the inside of the EVSE Door To prevent unauthorized access to the inside of the box Cable glands Openings for the cables Type plate To show the identification data of the box Description 6AGA000007 0604 EN 001 13 ...

Page 14: ...sure To reduce the accessibility of unqualified persons to the inside of the EVSE Door To prevent unauthorized access to the inside of the EVSE Beacon To indicate the state of the EVSE Type plate To show the identification data of the box Cable glands Openings for the cables Description 14 6AGA000007 0604 EN 001 ...

Page 15: ...eacon with integrated LED indicator The beacon shows the status of the EVSE Table 1 Indications of the lights LED color LED status Status of the EVSE Error Idle Preparation phase Charging Charge complete Description 6AGA000007 0604 EN 001 15 ...

Page 16: ...f power in case of emergency Note The placement of this button is customized for every configuration 2 5 Options 2 5 1 Stop button A A Stop button The stop button is used to stop the charge session Note The placement of this button is customized for every configuration Description 16 6AGA000007 0604 EN 001 ...

Page 17: ...curity breaches unauthorized access interference intrusion leakage and or theft of data or information The manufacturer is not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information 3 2 General safety instructions This document the related documents and the warnings included do not replace your r...

Page 18: ...high voltage and high current electrical installations Make sure that there is sufficient space around the EVSE to safely do maintenance and installation work Identify a site operator who is responsible for the safe operation of the EVSE and for the coordination of all work if the owner does not do these tasks 3 4 Personal protective equipment Symbol Description Protective clothing Safety gloves S...

Page 19: ... Preliminary requirements Make sure that the EVSE is connected to an earthed metal permanent electrical system Alternatively install an equipment earthing conductor with circuit conductors Connect this earthing conductor to an equipment earthing terminal or lead on battery charger Make sure that the connections to the EVSE comply with all applicable local rules 3 8 Signs on the EVSE Symbol Risk ty...

Page 20: ...Owner s sole responsibility to provide and continuously ensure a secure connection between the product and Owner s network or any other network as the case may be The Owner shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the pro...

Page 21: ...move the EVSE 5 Make sure that the space around the EVSE cannot get blocked Think of snow or other objects Refer to the space requirements in section 6 7 6 Make sure that maintenance is done on the EVSE Refer to section 4 5 1 4 2 Emergency stop 1 If there is an emergency push the emergency stop button The EVSE stops all charge sessions The LED indicator of the beacon is red 2 Do not start the EVSE...

Page 22: ...e EVSE shows the progress on the beacon 4 4 3 Stop a charge session 1 Push the stop button or obey the instructions of the EV Note The charge session stops automatically when the battery is full or the bulk charge is completed Refer to section 2 The pantograph disconnects from the contact dome and the beacon indicates green 3 If there are other EVs connected to the EVSE the charging switches to th...

Page 23: ...essary apply wax on the front for extra protection and gloss 6 If there was rust and you want it not to appear again apply a rust preventive primer Ask the manufacturer for specifications and instructions 4 5 3 Clean the contact dome Preliminary requirements Cleaning agent Refer to section 6 3 Non abrasive tool Refer to section 6 3 Water repellent Refer to section 6 3 Danger Hazardous voltage Do n...

Page 24: ...t the contact rails from hard ice crusts 6 If there was rust and you want it not to appear again apply a rust preventive primer Ask the manufacturer for specifications and instructions 4 5 4 Do a check on the cabinet 1 Do a check for damage on these parts Part Damage Contact dome Cracks ruptures or damaged elements Beacon Cracks Coating of the EVSE Cracks or ruptures 2 If you see damage contact th...

Page 25: ...g procedure 1 Try to find a solution for the problem with the aid of the information in this document 2 If you cannot find a solution for the problem contact the manufacturer Refer to section 1 12 Troubleshooting 6AGA000007 0604 EN 001 25 ...

Page 26: ...C PU 150 Overnight Brand HVC Type PU Power rating 150 kW Type of charging Overnight 6 2 Cleaning specifications Parameter Specification Cleaning agent pH value between 6 and 8 Non abrasive tool Non woven nylon hand pad 6 3 Cleaning specifications contact dome Parameter Specification Cleaning agent pH value 7 Non abrasive tool Soft cloth or industrial cotton Cleaning agent for greasy oily or sooty ...

Page 27: ...e X1 Compensation on the X axis Y1 Compensation on the Y axis Z1 Maximum height of the EV with the pantograph Parameter Specification D 2º E 2º F 2º G 2º X1 1000 mm Y1 500 mm Z1 4500 mm 6 5 Bulk charge specifications Parameter Specification Bulk charge default setting 95 of the state of charge Note The bulk charge setting can be changed on request Technical data 6AGA000007 0604 EN 001 27 ...

Page 28: ...er Specification mm Width X dimension 600 Depth Y dimension 250 Height Z dimension 450 6 6 3 Power supply box Parameter Specification mm Width X dimension 600 Depth Y dimension 210 Height Z dimension 400 6 6 4 Contact dome Parameter Specification mm Width X dimension 1300 Depth Y dimension 770 Height Z dimension 325 Technical data 28 6AGA000007 0604 EN 001 ...

Page 29: ...quired for air inlet on the side Y1 Total depth Y2 Space to open the power cabinet door Y3 Space for air outlet Setting with power cabinets side by side Parameter Specification mm X1 1000 n x 1170 where n is the number of power cabinets X2 100 Y1 2070 Y2 1200 Y3 100 Technical data 6AGA000007 0604 EN 001 29 ...

Page 30: ... box X1 Space required on the sides Y1 Space to open the control box door Z1 Space required over the control box Z2 Space required under the control box Parameter Specification mm X1 100 Y1 900 Z1 600 Z2 0 Technical data 30 6AGA000007 0604 EN 001 ...

Page 31: ...equired under the power supply box Parameter Specification mm X1 500 Y1 900 Z1 600 Z2 600 6 8 Ambient conditions 6 8 1 Control box Parameter Value Ingression protection IP65 Operating temperature 35ºC to 45ºC Storage temperature 10 C to 70 C Storage conditions Indoor dry Relative humidity 5 95 non condensing Altitude Max 2000 m above sea level Technical data 6AGA000007 0604 EN 001 31 ...

Page 32: ...rature 10 C to 70 C Maximum allowed pressure decrease 300 Pa Storage conditions Indoor dry Relative humidity 5 95 non condensing Airflow 1450 m3 h Altitude Max 2000 m above sea level 6 9 DC output specifications 6 9 1 100 kW configuration Parameter Specification Maximum output power 100 kW Output voltage range CCS 150 850 V DC Maximum output current 166 A DC 6 9 2 150 kW configuration Parameter Sp...

Page 33: ...Technical data 6AGA000007 0604 EN 001 33 ...

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