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USER MANUAL

HVC PD Opportunity Charger

User and Operation Manual

Version 0. 4

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Summary of Contents for HVC 150P

Page 1: ... USER MANUAL HVC PD Opportunity Charger User and Operation Manual Version 0 4 ...

Page 2: ...ns protecting the intellectual property in the ABB products described in this document The information in this document is subject to change without notice and should not be construed as a commitment by ABB ABB assumes no responsibility for any errors that may appear in this document In no event shall ABB be liable for direct indirect special incidental or consequential damages of any nature or ki...

Page 3: ...07 EN Date 22 05 2019 Page 3 of 25 Version control Version Date Remarks V0 1 0 2 01 12 2018 Released next version with pilot feedback V0 3 01 03 2019 Released next version with updated graphics V0 4 22 05 2019 Updated document nr and format ...

Page 4: ...n to the bus driver 13 4 2 Prepare for charging 13 4 3 Charging procedure starts 14 4 4 Charging procedure ends 15 4 5 Charging procedure complete 15 4 6 Power shutdown during charging 16 4 7 Emergency stop 16 4 8 Operation in the winter 17 5 Operator Instructions 18 5 1 Cleaning of the cabinet and charge pole 18 5 2 Preventive maintenance 18 5 2 1 Service inspection of the cabinets 18 5 2 2 Emerg...

Page 5: ...mputer network that interconnects computers systems within a limited area NOC ABB Network Operating Centre remotely checks the correct functioning of the charger MCB Mechanical Circuit Breaker OppCharge Is a trade name of fast charging method for electric vehicles Owner The legal owner of the charger Pantograph The mechanical contact linkage of the charger through which the DC charge power is elec...

Page 6: ...ng activities after instruction of a certified ABB technician 1 3 Owner responsibilities The owner and site operator are required To operate the charge system with the protective devices installed and to make sure all protective devices are correctly installed after carrying out installation or maintenance To write an emergency plan that instructs people what to do in case of emergency To prepare ...

Page 7: ...sence of rotating or moving parts WARNING Pinch Hazard Identifies a hazard that could result in injuries in which some body parts are pinched or crushed WARNING Fall Hazard Identifies a hazard that could result in injury due unsafe work at height CAUTION Various Identifies a hazard that could result in damage to the machine other equipment and or environmental pollution CAUTION Environmental damag...

Page 8: ...site operator WARNING If there is an emergency 1 Push the emergency stop 2 Contact the owner site operator 3 Act according to the emergency procedure of the owner site operator WARNING Operation after damage or accidents If there is a fire in or nearby the charger If the charger was immersed in water or any other fluid If the charger is damaged in any way Do not use the charger Contact the owner s...

Page 9: ...c bus E Bus stop space for Opportunity Charging OppCharge 2 1 1 Power cabinet HVC 150 S A Door B Door handle lock C 3G Antenna D Air inlets also on the left and back side E Air outlet CAUTION The Power Cabinet has air inlets D and an air outlet E to control the temperature inside the cabinet Do not install or place any objects near or against these air inlets and outlet If necessary take precautio...

Page 10: ...rging Continuous Error Under the beacon C there is a red Emergency button B This Emergency button can be used only in an emergency situation When pushing this Emergency button it will immediately stop the charging process and cut off the DC power from the charger See also section Emergency stop on page 16 2 3 Charger system configurations The HVC Opportunity Charger is built up with a modular arch...

Page 11: ...ll electric bus the front wheelbase is exactly below the power charge connection rails on the roof of the bus Check the technical specifications of the used electric hybrid full electric bus for the correct position of the power charge connection rails Reference position of the connection rails directly above the front wheelbase 3 1 Tolerance position Pantograph In general the bus has a certain fr...

Page 12: ... and the Pantograph is to apply white lines at the bus stop to instruct the bus driver where to stop see picture below as an example Additional alignment options are shown below NOTICE There are special manuals available that describe alignment options for specific hybrid and electric bus types Contact your local ABB sales department for request of this manual ...

Page 13: ...by the bus Information display in the bus Live feed of the charge status Example display in the bus depends on the bus OEM and type 2 Information provided by the charger Indicator lights beacon on the charge pole Visible from the driver s seat Indicating the charge process with different colors see section Description of user interface on page 10 View from the driver on the beacon 4 2 Prepare for ...

Page 14: ...iate cycle and start charging is between 15 30 seconds depending on integration at the bus side PE and safety check continuous is performed between the bus and the charger When safety check is positive start of power flow When safety check is negative Pantograph goes up automatically and bus driver receives a notification on the dashboard e g when the positioning of the bus is not correct Status d...

Page 15: ...te or he she has to interrupt the charging process to continue the operation Bus driver indicates readiness by releasing the handbrake Pantograph goes up automatically Time between bus indication a stop charge release handbrake until clearance to drive away is 5 seconds 4 5 Charging procedure complete Sensors will check if the pantograph is up and send a confirmation to the bus Bus driver receives...

Page 16: ... the power is back on and the bus receives the OK signal 4 7 Emergency stop If there is an emergency 1 Push the emergency stop button B The charger stops immediately the charging process and cut off the DC power from the charger NOTICE The emergency stop button does not disconnect the charger system from the mains voltage This emergency stop button disconnect only the DC power voltage lines the co...

Page 17: ...ed for de icing the contact strips Power rating is 60 W Bus side To support operation in the winter the rails are equipped with a heating unit that is designed for de icing the rail Additional measures Park the buses inside or under a roof during the night If parked outside remove the snow from the top of the bus before start of operation Additional heating unit surrounding the rails on top of the...

Page 18: ...pply wax on the front for extra protection and gloss Check the coating on damage NOTICE Rust forming When the charger is placed in a corrosion sensitive environment the forming of superficial rust is possible on the welding points on the side grills This rust is merely visual there is no possibility this will form a risk on the cabinets integrity The rust can be removed with the cleaning procedure...

Page 19: ...cases the charger must be checked by ABB service personnel before further use If it was struck by lightning If it is damaged due to an accident or fire If its location has been flooded 5 3 Problem resolving The site operator or helpdesk is the first response to a customer call The helpdesk can remotely solve simple problems for the customer In special cases the site operator with knowledge of the ...

Page 20: ...f 25 5 3 2 Overview of the Charge pole A Front door Charge pole B Cylinder locks 3x per Charge pole unique system key C Door ACM D Locks 2x square key WARNING Do not open the Charge pole and ACM door if you are not familiar with working with high voltage and high current ...

Page 21: ...main components as can be seen with an open front door A Main switch B MCB Q17 AC power supply for ACM C RCD Q13 control D RCD Q12 redundant control E Display only present in HVC 150 5 3 4 Component overview ACM The main components as can be seen with an open front door A MCB F4 AC power supply B RCD Q1 AC power supply ...

Page 22: ...up 5 4 2 Switch the charger system on off In case it is necessary to switch off the charger system this can be done by turning off the main switch A in Power Cabinet see section Component overview Power Cabinet on page 21 1 Open the front door 2 Locate the main switch A 3 Turn the handle counterclockwise to the horizontal position marked with 0 To switch the charger back on turn the handle clockwi...

Page 23: ...cument v0 4 Document No 6AGA000008 0607 EN Date 22 05 2019 Page 23 of 25 6 Contact information NOTICE In case of problems Contact the site operator ABB Service department PLEASE INSERT YOU CONTACT DETAILS ...

Page 24: ...Document v0 4 Document No 6AGA000008 0607 EN Date 22 05 2019 Page 24 of 25 Appendix A WEEE disposal 2012 19 EU ...

Page 25: ...Document v0 4 Document No 6AGA000008 0607 EN Date 22 05 2019 Page 25 of 25 NOTES ...

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