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EV CHARGING INFRASTRUCTURE

User Manual (EU version)

HVC-R 107/160 V2 E-Bus Charger

Depot Box GEN2

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Summary of Contents for HVC-107R V2 CE

Page 1: ... EV CHARGING INFRASTRUCTURE User Manual EU version HVC R 107 160 V2 E Bus Charger Depot Box GEN2 ...

Page 2: ... change without notice and should not be construed as a commitment by ABB ABB assumes no responsibility for any errors that may appear in this document In no event shall ABB be liable for direct indirect special incidental or consequential damages of any nature or kind arising from the use of this document nor shall ABB be liable for incidental or conse quential damages arising from use of any sof...

Page 3: ... 3 1 Charging with 1 Depot Charge Box GEN2 10 3 2 Charging with 2 3 or 4 Depot Charge Boxes GEN2 11 3 3 Emergency stop 12 4 Operator Instructions 13 4 1 Cleaning of the cabinet and Depot Charge Box GEN2 13 4 2 Preventive maintenance 13 4 2 1 Service inspection of the cabinets 13 4 2 2 Emergency stop inspection 14 4 2 3 Special inspections 14 4 3 Problem resolving 14 4 3 1 Overview of the Power Cab...

Page 4: ... OCPP Open Charge Point Protocol Open standard for communication with charge stations PE Protective Earth RCBO Residual current Circuit Breaker with Overload protection Breaks the connection if a residual current or overload is detected RCD Residual Current Device Breaks the connection if a residual current is detected Site operator Person or company that controls the charge sta tion The site oper...

Page 5: ... instructions of the HVC R product fam ily 1 2 Intended use of this document This document serves As a reference for site operators who are responsible for the charger s operation on site per forming daily inspection and maintenance activities and who are able to perform simple trou ble shooting activities after instruction of a certified ABB technician As a reference to the operator s customers t...

Page 6: ...er The owner is cautioned that changes or modifications not expressly approved by ABB could void the owner s authority to operate the equipment or ABB s warranty Neither ABB nor its affiliates shall be liable to the purchaser of this product or third parties for dam ages losses costs or expenses incurred by purchaser or third parties as a result of an accident mis use or abuse of this product or u...

Page 7: ...e emergency stop 2 Contact the owner site operator 3 Act according to the emergency procedure of the owner site operator WARNING Operation after damage or accidents If there is a fire in or nearby the charger If the charger was immersed in water or any other fluid If the charger is damaged in any way Do not use the charger Contact the owner site operator NOTICE When connecting or disconnecting a c...

Page 8: ...r with sequential charging 2 2 Charge cabinet A Door B Door handle lock C 3G 4G Antenna D Air inlets also on the left and back side E Air outlet CAUTION The Power Cabinet has air inlets D and an air outlet E to control the temperature inside the cabinet Do not install or place any objects near or against these air inlets and outlet If necessary take precautions to prevent snow or any other objects...

Page 9: ... EN V0 3 DATE 20 12 2022 PAGE 9 OF 20 2 3 Depot Charge Box GEN2 The user operated components are indicated on below A LED beacon B Emergency button C Stop button D Door handle lock E Connector holder F CCS charge cable G External connections Overview LED colors and state ...

Page 10: ... each product configuration 107 or 160kW it is possible to connect 1 up to 4 Depot Charge Box Boxes GEN2 2 5 Authorization to charge The standard setting is without authorization This means that every vehicle supporting CCS is able and allowed to start a charge session Operating a charger with authorization requires a subscription to a back office Authorization can only be done based on the Vehicl...

Page 11: ...automatically start to charge the vehicle after the preparation phase and will indicate the progress by the LED state see figure 3 5 When there is another bus already connected that is being charged The LED state will turn to green and start blinking until the other charge sessions are complete After completing the other charge session s the charger will automatically start to charge the vehicle a...

Page 12: ... there is an emergency 1 Push the emergency stop button B in figure 2 The Charger stops the operation and the LED beacon from each connected Depot Charge Box GEN2 will be red 2 Contact the Site operator NOTICE Emergency button is pressed accidentally If the emergency stop button is accidentally pushed 1 Verify that the situation is safe 2 Pull the emergency out The emergency button is released and...

Page 13: ...h tap water Optionally apply wax on the front for extra protection and gloss Check the coating on damage NOTICE Rust forming When the charger is placed in a corrosion sensitive environment the forming of super ficial rust is possible on the welding points on the side grills This rust is merely visual there is no possibility this will form a risk on the cabinets integrity The rust can be removed wi...

Page 14: ...In the following cases the charger must be checked by ABB service personnel before further use If it was struck by lightning If it is damaged due to an accident or fire If its location has been flooded 4 3 Problem resolving The site operator or helpdesk is the first response to a customer call The helpdesk can remotely solve simple problems for the customer In special cases the site operator with ...

Page 15: ... B Door handle lock per Depot Charge Box GEN2 Unique system key WARNING Do not open the Depot Charge Box GEN2 door if you are not familiar with working with high voltage and high current 4 3 3 Component overview Power Cabinet The main components as can be seen with an open front door A Main switch B MCB Q17 AC power supply for ACM C RCD Q13 control D RCD Q12 redundant control E Display ...

Page 16: ...ent switches and breakers when the charger is in operation idle not charg ing Power Cabinet Main switch A Vertical 1 MCB Q17 AC power supply for ACM B up RCD Q13 control C up RCD Q12 redundant control D up Depot Charge Box GEN2 SPD F2 AC Power Supply green MCB F1 AC Power Supply up Fuse F3 F4 DC Precharge Circuit not blown SPD F5 DC Power Circuit green 4 4 2 Switch the charger system on off In cas...

Page 17: ...to the vertical position marked with 1 After about a minute the indicator light beacon will turn green NOTICE Operating the main switch is quite arduous Use both hands if needed and be careful not to injure yourself 4 4 3 Switch the Depot Charge Box GEN2 In case it is necessary to switch off the Depot Charge Box GEN2 this can be done by turning off the main switch 1 Open the front door 2 Locate th...

Page 18: ... In case of problems Contact the site operator ABB in your country Please contact ABB in your country for delivery and service information ABB EV Infrastructure global ABB EV Infrastructure AddressHeertjeslaan 6 2629 JG Delft The Netherlands Telephone 31 88 440 46 00 Mail info evi nl abb com Write down here your local ABB contact details ...

Page 19: ...HVC R 107 160 V2 E BUS CHARGER USER MANUAL DOCUMENT NO 9AKK108467A6635 EN V0 3 DATE 20 12 2022 PAGE 19 OF 20 Appendix A WEEE disposal 2012 19 EU ...

Page 20: ...HVC R 107 160 V2 E BUS CHARGER USER MANUAL DOCUMENT NO 9AKK108467A6635 EN V0 3 DATE 20 12 2022 PAGE 20 OF 20 NOTES ...

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