ABB HDP Series, Manual

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9AKK105975, Rev. A 06-2013 | ABB Motors and Generators EN – 17
AC induction low interia motors
High dynamic performance series
Installation, operation, maintenance and safety manual
Table of Contents
1. Introduction ...................................................................................................................................18
1.1 Declaration of Conformity .........................................................................................................18
1.2 Validity ...................................................................................................................................18
2. Handling ...................................................................................................................................18
2.1 Reception check ......................................................................................................................18
2.2 Transportation and storage .....................................................................................................18
2.3 Lifting ...................................................................................................................................18
2.4 Machine weight ........................................................................................................................19
3. Installation and commissioning ....................................................................................................19
3.1 General ...................................................................................................................................19
3.2 Insulation resistance check ......................................................................................................19
3.3 Foundation ...............................................................................................................................20
3.4 Balancing and fitting coupling halves and pulleys .....................................................................20
3.5 Mounting and alignment of the motor .......................................................................................20
3.6 Belt drives ................................................................................................................................20
3.7 Cabling and electrical connections ...........................................................................................20
3.7.1 Thermal protection .......................................................................................................21
3.7.2 Motor feedback ...........................................................................................................21
3.8 Terminals and direction of rotation ............................................................................................21
4. Operation ...................................................................................................................................22
4.1 Use ...................................................................................................................................22
4.2 Cooling ...................................................................................................................................22
4.3 Safety considerations ...............................................................................................................22
5. Low-voltage motors in variable-speed operation ......................................................................23
6. Maintenance ...................................................................................................................................23
6.1 General inspection ...................................................................................................................23
6.1.1 Standby motors ...........................................................................................................23
6.2 Lubrication ...............................................................................................................................24
6.2.1 Motors with permanently greased bearings ..................................................................24
6.2.2 Motors with regreasable bearings ................................................................................24
6.2.3 Lubrication intervals and amounts ................................................................................25
6.2.4 Lubricants ....................................................................................................................26
7. After Sales support ........................................................................................................................26
7.1 Spare parts ..............................................................................................................................26
7.2 Rewinding ................................................................................................................................26
7.3 Bearings ..................................................................................................................................26
8. Troubleshooting ..............................................................................................................................27