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ABB FOX615, Installation & User Manual

The ABB FOX615 is a innovative and high-performance device designed for efficient automation and control systems. To ensure seamless setup and smooth operation, it is important to refer to the Installation & User Manual. You can easily access and download this comprehensive manual for free from manualshive.com, empowering you with invaluable insights and directions for maximizing the potential of your ABB FOX615.

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I N S T A L L A T I O N   P R O C E D U R E S

FOX615

Installation

59

Figure 32:

Earthing / bonding points of the FOX subrack

Legend:

1

Earthing cable 

2

Crimp lug for M6 screw

3

Toothed washer for M6 screw

4

Washer for M6 screw

5

Flat head screw M6 x 15 mm (min.)

6

Possible earthing / bonding points on the subrack mounting 
flange with M6 screw

7

Left and right mounting rail of the rack

The steps to connect the earthing / bonding point of the FOX subrack to the 
local Common Bonding Network are as follows:

5

2

1

7

3

4

6

6

6

6

7

Summary of Contents for FOX615

Page 1: ...ABB Power Systems FOX615 Installation User Manual ...

Page 2: ...This document may not be used for any purposes except those specifically authorised by contract or otherwise in writing by ABB Disclaimer ABB has taken reasonable care in compiling this document however ABB accepts no liability whatsoever for any error or omission in the information contained herein and gives no other warranty or undertaking as to its accuracy ABB can accept no responsibility for ...

Page 3: ...n and installation 15 2 2 3 1 Units and heat dissipation 15 2 2 3 2 Subrack installation 16 2 2 3 3 Arrangement in the rack 17 2 3 Earthing principles and requirements 20 2 3 1 Earthing and power supply 20 2 3 2 Lightning and over voltage protection 21 2 3 3 EMC and ESD considerations 22 2 4 Dimensions and mechanical installation practice 24 2 4 1 19 inch installation standard 24 2 4 1 1 Overview ...

Page 4: ...and alarm cable optional 55 3 6 3 Installing the subrack 57 3 6 3 1 Prerequisites 57 3 6 3 2 Subrack installation 57 3 6 3 3 Subrack earthing 58 3 6 4 Subrack power supply 60 3 6 4 1 Local power interfaces 60 3 6 4 2 Single circuit power supply 60 3 6 4 3 Dual power supply DUPF1 option 62 3 7 Fan unit or alarm unit option 64 3 7 1 Installing FAMO1 or FAMO1 F 64 3 7 2 FOX interface 64 3 7 3 Alarm i...

Page 5: ...rview 85 4 2 NE and units 85 4 3 Options 86 4 4 Cables 86 4 4 1 Cables for alarm interfaces 86 4 4 2 Computer cables and adapters 87 4 4 3 Signal cables 87 4 5 Installation material 88 4 6 Tools 89 4 7 Test equipment 89 5 Annex 91 5 1 Associated FOX documents 91 5 2 Associated documents of standard bodies 92 5 3 Declaration of conformity 92 5 4 Feature licences 93 ...

Page 6: ...4 FOX615 Installation ...

Page 7: ... of the cable tray subrack and fan unit in ETSI racks left side adapter shown only 33 Figure 18 2 HU adapter for the installation of the heat deflection shield in ETSI racks left side adapter shown only 33 Figure 19 Subrack packing assembly of the FOX615 37 Figure 20 FOX615 installation with 11 HU ETSI adapters 39 Figure 21 FOX615 fixing positions in the 19 inch rack relative to the cable tray 41 ...

Page 8: ...ed air to the rear 71 Figure 46 Alignment of the heat deflection shield for evacuation of heated air to the front 72 Figure 47 Cable clamps and earthing bars conductive foam in bars and clamps is dark shaded 73 Figure 48 Detail of unlocking a cable clamp with a screwdriver application with left clamp shown 74 Figure 49 Mounting of three plus three EMC clips to the earthing bars 75 Figure 50 Insert...

Page 9: ... Table 7 DUPF1 alarm input interfaces pin connection 68 Table 8 Alarm output interface pin connection 69 Table 9 Checklist FOX equipment 85 Table 10 Checklist FOX equipment 86 Table 11 Checklist ETSI adapter options 86 Table 12 Checklist alarm interface connector set 87 Table 13 Checklist computer cables 87 Table 14 Checklist for material 88 Table 15 Checklist for tools installation 89 Table 16 As...

Page 10: ...8 FOX615 Installation ...

Page 11: ... Manual uses the following symbols WARNING Non observance can lead to death or injury Non observance could result in death or serious injury Indicates a hazard with a medium level of risk which if not avoided could result in death or injury to the user Possible actions are given NOTICE Non observance could result in equipment damage Failing to comply with this may result in physical damage Possibl...

Page 12: ...and Terms Table 1 Electrical interfaces and circuit categories Interface Circuit category according to EN 60950 1 Max rating Voltage Current Local power supply TNV2 72 VDC 30 A Alarm interface FAMO1 and FAMO1 F inputs TNV2 72 VDC 10 mA Alarm interface FAMO1 and FAMO1 F outputs SELV 6 V 10 mA Table 2 Document history Date FOX Release Changes since previous version December 2012 R1A This is the firs...

Page 13: ... lifetime of the equipment Check for temperature and relative humidity within the specified range NOTICE Attention to temperature range Attention to temperature range Risk of equipment damage High ambient temperatures caused by other equipment may lead to over heating of the FOX615 and may cause damage to the FOX615 Do not install the FOX615 near or on top of equipment that dissipates heat NOTICE ...

Page 14: ... installation The FOX615 has several options that must be considered for the planning and preparation of the equipment installation Standard options Adapters for ETSI installation Heat deflection shield R7AI 19 inch If ordered the above accessories are separately packed Dual power supply DUPF1 option The DUPF1 is a dual power supply connection box for the FOX subrack that allows you to feed the FO...

Page 15: ...rcuits The power supply circuits for the FOX615 power supply can be directly connected to the remote DC power distribution point Each remote power distribution point has its own circuit breaker to fuse the supply circuit up to the FOX subrack The circuit breaker is also used as a disconnect device for the subrack This rack wiring diagram without the remote DC power distribution point is shown on t...

Page 16: ...s to be considered that the voltage at the terminal blocks A according to EN 300 132 2 must be 40 5 VDC the voltage at the FOX615 connector blocks for safe operation must be 40 VDC with DUPF1 the voltage drop on PSC must be 0 5 V 39 5 VDC without DUPF1 the voltage drop on PSC must be 1 0 V the FOX615 connector blocks accept cross sections of up to 4 mm2 for conductors of the PSC circuits the maxim...

Page 17: ...uses or circuit breakers in the power supply circuits might lead to seriously damaged equipment or create a fire in the case of overload or short circuits Make sure that the fuses or circuit breakers are correctly installed and intact for each of the power supply circuits 2 2 3 Heat evacuation and installation 2 2 3 1 Units and heat dissipation Traffic units operated in the FOX615 subrack can diss...

Page 18: ...ation of other equipment directly above the FAMO1 or FAMO1 F unit Respect a minimum distance of 2 HU 2 x 44 45 mm to the equipment above If the equipment above is sensible for dissipated heat you must install a heat deflection shield R7AI above the FAMO1 or FAMO1 F refer to the figures in section Arrangement in the rack on page 17 Avoid the installation of the FOX615 subrack cable tray directly ab...

Page 19: ...n shield R7AI refer to Figure 2 and Figure 3 Evacuation to the rear The heat deflection shield R7AI is installed in such way that the cold air flows from the cabinet air inlet into the subrack heated air evacuates from the subrack to the rear Figure 2 Evacuation of heated air to the rear recommended for 19 inch installation at the bottom of a cabinet Evacuation to the front The heat deflection shi...

Page 20: ...n this case the heat deflection shield R7AI should be placed with a 1 HU distance above the FOX615 subrack CAUTION Attention to temperature range Attention to temperature range Risk of equipment damage It is essential to preserve the system specifications and to prevent the sys tem from overheating The site of installation must provide an ambient temperature within the specified range at any time ...

Page 21: ... G F O R I N S TA L L A T I O N FOX615 Installation 19 Figure 4 Arrangement of stacked FOX with heat deflection devices Heat deflection shield Cabinet Heated air Heat deflection shield Heat deflection shield Cold air ...

Page 22: ... power supply principles according to ETSI EN 300 253 V2 1 1 Figure 2 Example of a CBN Common Bonding Network MESH Bonding Network configuration with common DC return conductor connected to the CBN at multiple points For details of the Common Bonding Network principles refer to ETSI EN 300 253 V2 1 1 In the FOX subrack the 0 volt potential of the external power supply is directly connected to the ...

Page 23: ...and over voltage protection The FOX units provide secondary over voltage protection for their inter faces in cooperation with external equipment The primary protection as required for lightning protection is implemented external to the FOX615 normally at the connection points of the signal cables to the outside world Depending on the units and interfaces the implementation of gas discharge tubes a...

Page 24: ...provide a conductive surface The subrack provides terminals for the system earthing WARNING Risk of operating trouble Attention to EMC properties In order to preserve the specified EMC characteristics of the FOX615 it is essential to adhere to the following rules Connect the subrack properly to the system ground Use shielded signal cables that are approved by ABB only Connect the shields of the si...

Page 25: ... the following rules will help you to avoid early equipment dam age and is a prerequisite for successful equipment installation and operation The original packing provides the best protection for your equipment Leave the equipment in its original packing until you install it in the sub rack Respect ESD protection regulations To prevent damage of electronic components by electrostatic discharges we...

Page 26: ...f the FOX615 are for 19 inch installation Figure 6 19 inch installation standard for the FOX615 1 Cable tray 2 Subrack 3 FAMO1 or FAMO1 F option 4 Heat deflection shield R7AI option 88 9 mm 2HU 266 7 mm 6HU 1HU 2HU 88 9 mm 44 45 mm 1 2 3 4 465 1 mm 427 5 mm 20 3 mm F3 Alarm inputs 1 4 F4 Alarm inputs 5 8 F5 Alarm inputs 9 12 F2 Alarm output 1 2 50 moving fans refer to handbook fan 48VDC 19 1U 3797...

Page 27: ...below the subrack you must install a heat deflection shield below the cable tray 1 as well 2 4 1 2 Subrack The Figure 7 shows the layout and the mechanical dimensions of the 19 inch subrack including earthing bars Figure 7 Mechanical dimensions FOX615 subrack 2 4 1 3 Subrack with front cover The Figure 8 shows the mechanical dimensions of the 19 inch subrack with front cover and installed DUPF1 op...

Page 28: ...igure 9 Mechanical dimensions DUPF1 dual power supply connec tion box option Please note Figure 9 shows the DUPF1 without electronic components and cables 2 4 1 5 Cable tray The Figure 10 shows the mechanical dimensions of the 19 inch cable tray fit ting below the FOX615 subrack 427 5 mm 20 3 mm 38 5 mm 38 1 mm 190 5 mm 267 1 mm 465 1 mm 427 5 mm 20 3 mm 72 5 mm 309 5 mm 60 4 mm 297 2 mm 449 0 mm ...

Page 29: ...O1 fan unit 2 4 1 7 FAMO1 F The Figure 13 shows the mechanical dimensions of the 19 inch FAMO1 F alarm unit fitting above the FOX615 subrack 2 0 mm 238 0 mm 437 7 mm 87 1 mm 44 5 mm 465 2 mm 482 6 mm 211 0 mm 37 0 mm 76 0 mm 240 2 mm F3 Alarm inputs 1 4 F4 Alarm inputs 5 8 F5 Alarm inputs 9 12 F2 Alarm output 1 2 50 moving fans refer to handbook fan 48VDC 19 1U 37970003 R2A 2111743473 2011W44 20 0...

Page 30: ...al dimensions heat deflection shield R7AI 2 HU 2 4 1 9 Heat deflection shield R7AI 1 HU The Figure 14 shows the mechanical dimensions of the 19 inch heat deflec tion shield R7AI with a height of 1 HU F3 Alarm inputs 1 4 F4 Alarm inputs 5 8 F5 Alarm inputs 9 12 F2 Alarm output 1 2 50 alarm 48VDC 19 1U 37970003 R2A 2111743473 2011W44 20 0 mm 17 2 mm 444 5 mm 31 8 mm 465 2 mm 482 6 mm 19 8 mm 43 6 mm...

Page 31: ...dimensions heat deflection shield R7AI 1 HU 2 4 2 ETSI installation standard 2 4 2 1 Overview The ETSI installation for the FOX615 relies on adapters which allows you to install the 19 inch FOX equipment in ETSI racks 2 0 mm 226 0 mm 444 8 mm 5 8 mm 31 7 mm 465 2 mm 482 6 mm 228 0 mm 43 3 mm ...

Page 32: ...dapters option 4 19 inch heat deflection shield R7AI mounted on ETSI adapters option 5 ETSI adapters 11 HU Installations without the heat deflection shield R7AI use 9 HU ETSI adapters 88 9 mm 2HU 266 7 mm 6HU 1HU 2HU 88 9 mm 44 45 mm 1 2 3 4 500 mm 5 5 465 1 mm 515 mm 600 mm 427 5 mm 20 3 mm F3 Alarm inputs 1 4 F4 Alarm inputs 5 8 F5 Alarm inputs 9 12 F2 Alarm output 1 2 50 moving fans refer to ha...

Page 33: ...2 4 2 2 ETSI adapters For the installation of the cable tray the subrack the fan unit and optionally the heat deflection shield R7AI in a rack complying with the ETSI installation practice there are special adapters required As shown in the table below there are three sets of adapters available Please note that the equipment number identifies the equipment position rel ative to the ETSI adapters i...

Page 34: ...re 16 11 HU adapter for the installation of the cable tray subrack fan unit and heat deflection shield R7AI in ETSI racks left side adapter shown only 44 5 mm 76 2 mm 190 5 mm 44 5 mm 31 7 mm 76 2 mm 12 7 mm 100 0 mm 175 0 mm 100 0 mm 75 0 mm 488 2 mm 1 5 mm 41 1 mm 4 3 2 1 ...

Page 35: ...shown only Figure 18 2 HU adapter for the installation of the heat deflection shield R7AI in ETSI racks left side adapter shown only Please note The adapters contain integrated M6 nuts which fit to the holes of the FOX equipment 19 inch mounting standard 44 5 mm 76 2 mm 190 5 mm 44 5 mm 31 7 mm 399 2 mm 1 5 mm 41 1 mm 3 2 1 100 0 mm 175 0 mm 100 0 mm 76 2 mm 64 0 mm 1 5 mm 41 1 mm 4 ...

Page 36: ...pment sub racks cable tray FAMO1 FAMO1 F heat deflection shields adapters and the screws of the unit front covers in the FOX615 subrack Table 4 Torques Screw Use application Torque Nm Recommended Maximum M2 5 Unit front covers 0 45 0 56 M2 5 4 8 DUPF1 0 34 M6 4 8 Earthing bonding terminal 4 7 M6 4 8 19 inch ETSI equipment sub racks and adapters 4 7 ...

Page 37: ...ected to the system ground 48 60 VDC power supply Power distribution points installed Positive rail connected to system ground Negative supply rail features an individual circuit breaker protection for each subrack power feeding cable Rating 30 A slow The power supply circuit s is are available on the FOX cable tray The circuit s is are checked and fused 30 A slow at the supply side terminal block...

Page 38: ...are available It is good installation practice to follow the steps for the installation of the FOX in the order shown in the paragraphs below 3 1 2 Packing of the subrack and accessories The FOX615 equipment is packed in separate packages as follows Subrack assembly and power cable FAMO1 fan unit power alarm cable and cable clips Optional items in separate packages FAMO1 fan unit power alarm cable...

Page 39: ... P R O C E D U R E S FOX615 Installation 37 Figure 19 Subrack packing assembly of the FOX615 1 19 inch subrack including front cover not shown 2 Power supply cable for subrack 3 19 inch cable tray 1 2 3 430 mm 540 mm 380 mm ...

Page 40: ...ces packed with the equipment you might use them later Please note There are no connectors packed with the units The connectors and cables are in separate packing Please note Keep the original packing of the components if you plan to move or dispatch the equipment later the original packing provides the best protection for the equipment 3 1 4 Signal cables All external equipment connects via the c...

Page 41: ...e as follows Figure 20 FOX615 installation with 11 HU ETSI adapters Table 5 ETSI adapters ETSI adapters Equipment Height units Fixing holes N a Cable Tray Subrack FAMO1 FAMO1 F optional Heat Deflection optional 11 HU 5 X X X X 9 HU 4 X X X 2 HU 2 X 9 HU 2 HU 4 2 X X X X a N corresponds to the number of holes that each ETSI adapter provides to fix the adapter to the nuts in the ETSI rack FOX615 sub...

Page 42: ... adapter into position and secure it using N M6 screws Tighten the screws provisionally 4 Lift the right ETSI adapter into position and secure it using N M6 screws Tighten the screws provisionally End of instruction Please note The ETSI adapter sets contain the following installation material Captive nuts for the ETSI rack Screws to fix the adapters in the ETSI rack captive nuts subrack cable tray...

Page 43: ...osition of the FOX615 cable tray in the 19 inch rack and fit 2 captive nuts at positions 11 and 12 left and right 2 Locate the fixing position of the FOX615 subrack in the 19 inch rack and fit 2 captive nuts at positions 21 and 22 left and right 3 Optional Locate the fixing position of the FAMO1 or FAMO1 F in the 19 inch rack and fit 2 captive nuts at positions 31 and 32 left and right 4 Locate th...

Page 44: ...pment at the appropriate positions refer to Figure 20 3 4 Cable tray and power supply 3 4 1 Installing the cable tray For your convenience you should first install the cable tray with the signal cables and power supply circuits before you install the FOX subrack Figure 22 Cable tray Cable tray installation Proceed as follows 1 Locate the fixing position of the cable tray in the 19 inch rack or wit...

Page 45: ...al power supply Power cables are required as follows Single power source supply 1 power supply cable is required Dual power source supply 2 power supply cables are required Please note The second power cable is delivered together with the DUPF1 in a separate package Figure 23 FOX power supply cable Legend 1 WAGO connector block 2 TYCO connector The WAGO connector block is mounted on the cable tray...

Page 46: ...front and the polarities on the WAGO connector block appear reversed compared to the presentation in Figure 24 To install the power supply cable s and connector block s on the cable tray proceed as follows Power supply cable installa tion Proceed as follows 1 Select the left or right side of the cable tray for the best fit to your exter nal power supply circuit and place the FOX power supply cable...

Page 47: ...xternal 48 60 VDC power is switched off before you connect the power leads to the WAGO connector block s The power cables provide sufficient insulation e g near the WAGO connector block With life power supplies short circuits with flash over might result Figure 25 Connecting wires to the WAGO connector block Legend to symbols of connector block 0 Volt conductor for power supply red wires 48 60 Vol...

Page 48: ...to Figure 25 5 Check the connection for firm fit and unprotected single wires 6 Repeat steps 2 to 5 to connect the other wire of the power return 7 Repeat steps 2 to 5 to connect the remaining 2 wires of the negative voltage power supply End of instruction The installation of the FOX power supply is concluded after the installation of the FOX subrack in the rack with the connection of the subrack ...

Page 49: ... on the unit and its traffic signals the signal cable provides different EMC measures Ferrite toroid near the connector of the unit interface Figure 26 Cable with ferrite toroid sample This scheme is used for interface cables which are generally shielded from interface to interface such as Data circuits etc EMC filter consisting of a ferrite toroid near the unit connector and a sec ond ferrite tor...

Page 50: ...s fixing the cable to the cable tray 2 Exposed part of the cable shield The distance between the cable tray and the connector as well as the type of the cable and connector depends on the plug in unit although identical for most units and interfaces The distance of the area with exposed cable shield is constant with respect to the front line of the cable tray Installation of cables onto the cable ...

Page 51: ...e Risk of equipment damage Blocking the airflow might lead to overheating inside the subrack Cables should be positioned so as not to block the airflow into the subrack 3 5 1 1 Units The user manuals of the units provide the layout of the cables used for the interfaces of each unit For most units with traffic interfaces one cable con nects all the interfaces of the unit For details on the installa...

Page 52: ...g bar and at the external earthing bonding point e g distribution frame Lightning protection is implemented at the connection points of the cables to the outside world The FOX equipment only provides secondary protection The description of lightning and over voltage protection is beyond the scope of this installation guide For more information on the implementation of light ning and over voltage p...

Page 53: ...F1 option you can proceed with section Installing the FAMO1 or FAMO1 F power and alarm cable optional on page 55 The DUPF1 is delivered in a separate package together with an additional power cable The DUPF1 unit is mounted on the FOX subrack and secured with two screws to the left and right of the DUPF1 There is no impact on the FAMO1 or FAMO1 F installation You must install the DUPF1 before the ...

Page 54: ...the DUPF1 is not possible without service inter ruption and requires substantial installation effort The installation of the DUPF1 requires unlimited access to the bottom rear of the FOX615 subrack This access is normally only possible with unplugged signal cables and if the subrack is removed from the rack ...

Page 55: ...on 53 Figure 29 DUPF1 installation DUPF1 installation Proceed as follows 1 Place the FOX subrack on its back backplane 2 Align the DUPF1 as shown under a in Figure 29 D a 12 13 21 22 23 24 B A C 11 14 32 31 41 42 c b 52 52 D11 D E E E G F G P1 D11 D21 D1 D2 D21 ...

Page 56: ...ly to the power interface P1 of the FOX subrack Figure 29 c 7 Align the 4 studs 11 12 13 14 and 2 fixing screws 31 32 on the back of the DUPF1 in front of the corresponding slots 21 22 23 24 and treads 41 42 in the subrack while checking that the DUPF1 power cable is still correctly folded well inside the DUPF1 shape Figure 29 c 8 Move G the DUPF1 towards the subrack while inserting the 4 studs 11...

Page 57: ...AMO1 or FAMO1 F For details refer to section Interfaces and connectors on page 66 3 6 2 Installing the FAMO1 or FAMO1 F power and alarm cable optional The Figure 31 shows the installation of the FAMO1 or FAMO1 F power and alarm cable to the FOX subrack You must install the FAMO1 or FAMO1 F power and alarm cable before the FOX615 subrack is installed in the rack The installation is independent of t...

Page 58: ...nly possible with unplugged signal cables and if the subrack is removed from the rack Figure 31 FOX subrack FAMO1 or FAMO1 F power and alarm cable installation FAMO1 or FAMO1 F power and alarm cable installation Proceed as follows 1 Place the FOX subrack on its back backplane 2 Plug K the subminiature D connector F11 into the interface P2 of the FOX subrack If the DUPF1 option is installed the con...

Page 59: ...r FAMO1 or FAMO1 F power and alarm cable requires unlimited access to the bottom rear of the FOX615 subrack This access is normally only possible with unplugged signal cables and if the subrack is removed from the rack 3 6 3 2 Subrack installation The steps to install the subrack are as follows Subrack installation Proceed as follows 1 Locate the fixing position of the subrack in the 19 inch rack ...

Page 60: ...nch mounting flanges of the subrack are conductive and provide a conductive contact to the rack if the rails of the rack also provide a con ductive surface The rack must be connected to the protective ground This is the preferred method providing a simple and reliable system earthing As an alternative the subrack is connected to the protective ground via an earthing cable refer to Figure 32 The ea...

Page 61: ...r M6 screw 3 Toothed washer for M6 screw 4 Washer for M6 screw 5 Flat head screw M6 x 15 mm min 6 Possible earthing bonding points on the subrack mounting flange with M6 screw 7 Left and right mounting rail of the rack The steps to connect the earthing bonding point of the FOX subrack to the local Common Bonding Network are as follows 5 2 1 7 3 4 6 6 6 6 7 ...

Page 62: ...hm 3 6 4 Subrack power supply 3 6 4 1 Local power interfaces The FOX615 subrack provides 1 interface for the common power supply of the subrack and FAMO1 or FAMO1 F The power interface of the subrack connects 2 conductors blue for the UT 48 60 VDC 2 conductors red for the 0 V and system ground subrack construction This power interface is alternatively provisioned with power from the power cable fo...

Page 63: ...ctors are on top when plugging the cable C1 to the power interface P1 of the subrack Please note Figure 33 shows the front connection of the external power supply circuit PSC 1 It is also possible to implement the WAGO connector block S1 for rear con nection of the power supply circuit In this case the subrack power cable leaves from the front and plus minus polarities on the WAGO connector block ...

Page 64: ...es of two circuits power supply Legend PSC 1 Power Supply Circuit 1 PSC 2 Power Supply Circuit 2 Please note Power supply with 2 supply circuits dual power supply requires the DUPF1 option Two connector blocks S1 and S2 for 2 external supply circuits are installed inside the right and left side of the cable tray refer to section Install ing the DC power supply on page 43 The DUPF1 option on the FO...

Page 65: ...ght power cables in such a way that the blue cables are on top connector key to the left 2 Locate the TYCO connector of the left power cable in front of the left D2 power interface of the DUPF1 3 Locate the TYCO connector of the right power cable in front of the right D1 power interface of the DUPF1 4 Plug the TYCO connectors firmly to the fast on contacts on the DUPF1 interfaces D1 and D2 5 Align...

Page 66: ... or FAMO1 F into position and secure the FAMO1 or FAMO1 F using four M6 screws 3 Tighten the M6 screws provisionally 4 Fit the cable clips 21 and 22 provided with the FAMO1 or FAMO1 F package to the left and right side of the FAMO1 or FAMO1 F front panel refer to Figure 36 End of instruction 3 7 2 FOX interface The FAMO1 or FAMO1 F power and alarm signals are connected via the power and alarm cabl...

Page 67: ...F power and alarm cable 31 from the cable tray along the left bracket of the subrack up to the FAMO1 or FAMO1 F 3 Plug the Molex connector to the F1 interface of the FAMO1 or FAMO1 F 4 Secure the FAMO1 or FAMO1 F power and alarm cable in cable clamp 21 5 Check the lock of the Molex connector for safe fit 6 Arrange the cable in such a way that it does not block the fixing slots for the subrack fron...

Page 68: ... equipment cables are provided Connector sets are provided for interfaces which are user configurable alarm inter faces The sets contain the Molex connector frame and crimp terminals Figure 38 Molex connector frames and crimp terminals Legend 1 Molex connector frame 2 Mini Fit HCSTM crimp terminal AWG 18 AWG 24 3 Wire AWG 18 24 S Inserting the Mini Fit HCSTM crimp terminal into the connector frame...

Page 69: ...s inputs for totally 12 alarm signals Each interface can handle up to 4 alarm signals Figure 39 FAMO1 and FAMO1 F alarm signals input interfaces Each alarm interface F3 F4 F5 uses a pin assignment as follows Figure 40 Molex connector frame alarm signal inputs Standard crimp contacts are connected and implemented within the individ ual Molex connector frames as required for monitored alarm signals ...

Page 70: ... 41 DUPF1 alarm interface connection Table 7 DUPF1 alarm input interfaces pin connection Alarm Interface DUPF1 interface Connector Pin F3 F4 F5 Alarm Alarm active Signal GND Alarm_in 1 Alarm_in 5 Alarm_in 9 not used 8 4 Alarm_in 2 Alarm_in 6 Alarm_in 10 not used 7 3 Alarm_in 3 Alarm_in 7 Alarm_in 11 Power supply PSC2 failed open 6 2 a Alarm_in 4 Alarm_in 8 Alarm_in 12 Power supply PSC1 failed open...

Page 71: ...gnal output interface The FAMO1 or FAMO1 F provides the interface F2 for the output of the 2 system alarm signals Service Affecting Alarm SAA Service Not affecting Alarm SNA Figure 42 FAMO1 and FAMO1 F alarm signals output interface The alarm signal output interface F2 uses a pin assignment as follows Figure 43 Molex connector frame system alarm signal outputs For the connection of alarm signals M...

Page 72: ...ed from the other circuits 3 8 Heat deflection shield R7AI 3 8 1 Orientation of the shield The heat deflection shield R7AI removes the hot air rising through the sub rack s below to the front or rear of the rack If there is no equipment gener ating heat below the subrack of the FOX615 the heat deflection is not required Evacuation to the rear The heat deflection shield R7AI is installed in such wa...

Page 73: ...heated air to the rear Evacuation to the front The heat deflection shield R7AI is installed the opposite way in order to allow the cold air to flow from the rear into the subrack above and to evacuate the heated up air from the subracks below to the front The heat deflection shield R7AI is oriented as follows top closed cold air heated air ...

Page 74: ...ur installation 2 Locate the fixing position of the shield in the 19 inch rack or within the ETSI adapters above the FAMO1 or FAMO1 F option or above the FOX615 subrack refer to Figure 6 and Figure 15 respectively 3 Lift the shield into position and secure the shield with four M6 screws 4 Tighten the M6 screws provisionally End of instruction Please note For efficient heat evacuation of the heat p...

Page 75: ... screws must be tightened defini tively For recommended torques refer to section Torques on page 34 3 9 2 Cable clamps earthing bar and EMC clips The subrack of the FOX615 subrack provides a left side and a right side cable clamp and earthing bar Each bar has its own clamp each of which is independent from the other Figure 47 Cable clamps and earthing bars conductive foam in bars and clamps is dar...

Page 76: ...en the notch unlocks U from its tab on the earthing bar While with the screwdriver keeping the notch unlocked from the tab rotate C the spring bracket outwards 2 Remove the right end of the clamp from the earthing bar by rotating it outward 12 3 Unhook the left end of the clamp from the earthing bar 13 and remove A the clamp completely 4 Follow the same steps mirrored to the left to remove the lef...

Page 77: ...MC properties When plugging units which are accessed with optical cables only the con ductive foams in the cable clamp and in the earthing bar will be separated by the insulated cables The resulting gap impairs the specified EMC character istics ABB offers EMC clips providing an electrical connection between the conductive foams in the cable clamp and in the earthing bar The EMC clips have to be p...

Page 78: ...a rately shipped For commissioning or replacement you must insert units into the FOX subrack Carefully read the instructions below before you insert units into the subrack NOTICE Electrostatic discharges Risk of equipment damage Units are sensitive to electrostatic discharges Use a grounded protective wristband when handling units Keep the units in their ESD protective plastic bags until you use t...

Page 79: ...the subrack LC Latching clips not available on all units for details of latching clip assembly please refer to section Connecting signal cables on page 78 Unit insertion Proceed as follows 1 Remove the cable clamp s from the earthing bar s of the subrack Fol low steps 11 to 13 in Figure 47 for the right and or the left side cable clamps A A 13 B B C 14 14 UR LR BP UR LR BP a b 12 12 11 11 LC ...

Page 80: ... Risk of operating trouble Forced insertion can damage the connectors of the unit and or the back plane Never use force to insert a unit 3 9 3 2 Connecting signal cables Signal cable connection Proceed as follows 1 Applicable for DIN based front connectors only Check for latching clips refer to positions LC in Figure 50 If no clips are fitted insert the clips to the positions shown in Figure 50 Th...

Page 81: ...d on page 73 Proceed as instructed in the corresponding paragraphs for the right and or the left side cable clamps End of instruction Risk of operating trouble Attention to EMC properties Assure the specified EMC characteristics of the FOX Connect all shields properly to the earthing bar of the subrack 3 9 3 4 Removing units NOTICE Electrostatic discharges Risk of equipment damage Units are sensit...

Page 82: ...nd clamps is dark shaded on page 73 and proceed as instructed in the corresponding paragraphs for the left and or the right side cable clamps 3 Unplug the connector s of the signal cable Check for latching clips refer to positions LC in Figure 51 or other strain relieve devices Separate at the same time both clips or other devices from their notch in the cover of the connector Unplug the connector...

Page 83: ... way that they protrude from the front panel of the unit can block the outward movement A of the levers 3 9 4 Front cover 3 9 4 1 Mounting the front cover Figure 52 Installing the front cover to the subrack Please note The front cover also covers the earthing bar and a part of the cable tray A B B B C C C 6 4 5 2 1 3 ...

Page 84: ...d press A it firmly into the slots 2 Rotate the front cover towards the front of the subrack 3 while applying a constant force B in the direction of the earthing bar 3 Glide the left hand and the right hand locks into the slots in the subrack 4 4 Align the upper lids of the front cover to the slotted rail at the upper edge of the subrack 5 5 Close the cover firmly C Listen for the clicks of the ri...

Page 85: ...I O N P R O C E D U R E S FOX615 Installation 83 3 9 4 2 Removing the front cover Figure 53 Removing the front cover from the subrack The steps to remove the front cover on the subrack are as follows C 1 2 5 4 3 A A B B ...

Page 86: ...osition B 3 Continue rotating the cover outward 3 until it reaches the horizontal position 4 Remove lower lids of the front cover 4 from the slots of the left and right side earthing bars 5 5 Remove the cover completely C End of instruction Risk of operating trouble Attention to EMC properties The FOX subrack without its front cover mounted does not comply with all EMC standards To make sure the F...

Page 87: ...andard packaging refer to the section Unpacking and equipment check on page 35 on packaging of the subrack and acces sories Table 9 Checklist FOX equipment Description Identification Quantity per subrack Units Remark FOX615 package FOX615 subrack 1 Front cover subrack 1 Packed with the subrack Cable tray 1 Packed with the subrack 48 60 VDC power cable subrack to cable tray 1 Cable packed with cabl...

Page 88: ... Cable packed with FAMO1 FAMO1 F package Separately packed FAMO1 F unit FAMO1 F 1 Power and alarm cable for FAMO1 F 1 Cable packed with FAMO1 F Heat deflection shield R7AI 1 Normally 1 per subrack DUPF1 DUPF1 1 DUPF1 contains the alarm cable Table 11 Checklist ETSI adapter options Description Identification Quantity per subrack Units Remark ETSI adapters Set 2 HU adapters for ETSI installation 1 R...

Page 89: ...s Remark Connector set alarm interfaces Alarm signal input Molex connector frame 2 x 4 8 Mini Fit HCSTM crimp pins AWG 18 AWG 24 Connects 1 of the 3 FAMO1 or FAMO1 F alarm input inter face groups Alarm signal output Molex connector frame 2 x 3 6 Mini Fit HCSTM crimp pins AWG 18 AWG 24 Connects the alarm output interface group of the FAMO1 or FAMO1 F Table 13 Checklist computer cables Description I...

Page 90: ...int Screws FAMO1 FAMO1 F and heat deflection Screws flat head slot or Phillips M6 4 per FAMO1 Screws flat head slot or Phillips M6 4 per FAMO F Screws flat head slot or Phillips M6 4 per heat deflection shield R7AI Screws ETSI adapters Screws flat head slot or Phillips M6 4 per pair of ETSI adapters 2 HE Screws flat head slot or Phillips M6 8 per pair of ETSI adapters 9 HE Screws flat head slot or...

Page 91: ...ntrol unit power units does not require special test equipment Requirements for test equipment for Table 15 Checklist for tools installation Description Identifica tion Quantity Units Remark Screwdriver for standard slot head screws no 1 4 1 Units subrack general use Screwdriver for Phillips head screws no 1 3 1 Units subrack general use Crimp tool for Mini Fit HCSTM crimp terminals AWG 18 AWG 24 ...

Page 92: ... the traffic units and signals depend on the type of interfaces and signals to be tested Please contact ABB for recommendations on test equipment if you need information on suitable test equipment for a particular traffic interface of the FOX ...

Page 93: ...2464 FOX61x System Description 1KHW002465 FOXCST Installation Manual 1KHW002466 FOXCST Operation Manual 1KHW002467 FOX61x TDM Services 1KHW002468 FOX61x Ethernet Services 1KHW002469 FOX61x CESM1 1KHW002470 FOX61x LESU1 1KHW002471 FOX61x ETOP1 1KHW002472 FOX61x ELET1 1KHW002473 FOX61x LEDE1 1KHW002474 FOX61x DATI1 1KHW002475 FOX61x EPSI1 1KHW002476 FOX61x SAMO1 1KHW002477 FOX61x SAMO2 1KHW002478 FO...

Page 94: ...ociated documents of standard bodies Body Standard Title ETSI EN 300 132 2 Equipment Engineering EE Power Supply Interface at the Input to Tele communications Equipment Operated by Direct Current DC ETSI ETSI EN 300 253 V2 1 1 Environmental Engineering EE Earthing and bonding configuration inside tele communication centres IEC IEC EN 61000 4 2 Electromagnetic compatibility EMC Part 4 2 Testing and...

Page 95: ...e list of compliant products is subject to change with the extension of the FOX plat form The up to date EC declaration of Conformity for the FOX is available on request via utility communications ch abb com 5 4 Feature licences Part of the FOX functionality is subject to feature licences For more informa tion on feature licences please refer to 1KHW002459 FOX61x Release Notes ...

Page 96: ...A N N E X 94 FOX615 Installation ...

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Page 98: ... 2013 ABB All rights reserved Contact us ABB Switzerland Ltd Power Systems Bruggerstrasse 72 CH 5400 Baden Tel 41 58 585 77 37 Fax 41 58 585 55 77 E mail communication networks ch abb com www abb com communicationnetworks ...

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