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ABB FAIO-01, User Manual

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4

Installation

Contents of this chapter

This chapter contains a delivery checklist and instructions on installing
the extension module.

Unpacking and examining the delivery

1. Open the option package.
2. Make sure that the package contains:

•

FAIO-01 analog I/O extension module

•

this manual.

3. Make sure that there are no signs of damage.

Installing the module

WARNING!

Obey the safety instructions given in chapter

Safety

instructions (page 7)

. If you ignore the safety instructions,

Installation 15

Summary of Contents for FAIO-01

Page 1: ... OPTIONS FOR ABB DRIVES CONVERTERS AND INVERTERS FAIO 01 analog I O extension module User s manual ...

Page 2: ......

Page 3: ...FAIO 01 analog I O extension module User s manual Table of contents 1 Safety instructions 4 Installation 5 Start up 3AUA0000124968 Rev C EN EFFECTIVE 2019 12 05 2019 ABB Oy All Rights Reserved ...

Page 4: ......

Page 5: ...allation 15 Contents of this chapter 15 Unpacking and examining the delivery 15 Installing the module 16 onto the drive control unit 17 onto an extension adapter module 17 Selecting the input mode voltage range and signal type 18 General cabling instructions 18 Wiring 18 Connection example for motor winding temperature measurement 19 Connection example for external devices 5 Start up 21 Contents o...

Page 6: ...echnical data 25 Contents of this chapter 25 Data 25 Degree of protection 25 Ambient conditions 25 Package 26 Hardware settings 26 A D conversion resolution 26 Isolation areas 27 Analog inputs and outputs 27 Power supply 27 General 28 Dimensions Further information 6 Table of contents ...

Page 7: ...erter If you ignore the safety instructions injury death or damage can occur Read this chapter before you start the installation Use of warnings Warnings tell you about conditions which can cause injury or death or damage to the equipment They also tell you how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual uses these warnin...

Page 8: ...ified electrical professional do not do electrical installation or maintenance work Go through these steps before you begin any installation or maintenance work Disconnect the drive converter or inverter from all possible power sources After you have disconnected the drive converter or inverter always wait for 5 minutes to let the intermediate circuit capacitors discharge before you continue Disco...

Page 9: ... on the module read this manual and the applicable drive converter or inverter manual that contains the hardware and safety instructions for the product in question You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols The manual is written for readers worldwide Both SI and imperial units are shown Compatibility See the appropriate h...

Page 10: ...Terms and abbreviations Description Term Frequency converter for controlling AC motors Drive Electromagnetic compatibility EMC Optional analog I O extension module FAIO 01 10 Introduction to the manual ...

Page 11: ...le positive and negative signals In the unipolar mode the inputs can handle positive signals only The way the drive interprets the negative range of the inputs depends on the parameter settings of the drive see the firmware manual FAIO 01 has basic insulation against the drive control unit ground but together with basic insulated motor temperature sensors FAIO 01 forms double insulation This allow...

Page 12: ...s the signal and power connection to the drive through a 20 pin connector Layout 1 3 1 2 5 4 S2 S1 XAO1 XAO2 XAI2 XAI1 Retaining clips 1 Lock 2 Mounting screw 3 Diagnostics LED See Diagnostics page 23 5 12 Hardware description ...

Page 13: ...rminal 2 2 Analog input 2 positive terminal 3 3 XAI2 Analog input 2 negative terminal 4 4 Analog outputs Analog output 1 positive terminal 5 5 XAO1 Analog output 1 negative terminal 6 6 Analog output 2 positive terminal 7 7 XAO2 Analog output 2 negative terminal 8 8 The table below shows the possible current and voltage ranges for the input signals and the corresponding DIP switch positions XAI2 X...

Page 14: ...Switch S2 Switches 4 Switch S1 ON 1 ON 1 0 20 mA ON 1 ON 1 0 2 V ON 1 ON 1 0 2 V ON 1 ON 1 0 10 V ON 1 ON 1 0 10 V The voltage range switches are not in use when the corresponding input is operating in the current mode 14 Hardware description ...

Page 15: ...ng and examining the delivery 1 Open the option package 2 Make sure that the package contains FAIO 01 analog I O extension module this manual 3 Make sure that there are no signs of damage Installing the module WARNING Obey the safety instructions given in chapter Safety instructions page 7 If you ignore the safety instructions Installation 15 ...

Page 16: ...n 3 Push in the lock 4 Tighten the screw to 0 8 N m Note The screw tightens the connections and grounds the module It is necessary for fulfilling the EMC requirements and for proper operation of the module WARNING Do not tighten the screw tighter than 0 8 N m Too big torque value breaks the thread See the applicable drive manual for further instructions on how to install the module to the drive 16...

Page 17: ... See FEA 03 extension adapter module user s manual 3AUA0000115811 English Selecting the input mode voltage range and signal type Set the necessary DIP switches to applicable positions See Layout page 12 Use a small screwdriver Installation 17 ...

Page 18: ...the applicable module terminals Connection example for motor winding temperature measurement This example shows how to connect three Pt100 sensors for motor temperature measurement between the analog inputs and outputs Do not connect both ends of the cable shields directly to ground If a capacitor cannot be used at one end leave that end of the shield unconnected XAI1 XAI1 XAO1 XAO1 T T T 18 Insta...

Page 19: ...ces This example shows how to connect transducers to the analog inputs and indicators to the analog outputs XAI1 XAI1 XAI2 XAI2 XAO2 XAO2 XAO1 XAO1 FAIO P T 1 2 3 4 Transducer 1 1 Transducer 2 2 Indicator 1 3 Indicator 2 4 Installation 19 ...

Page 20: ......

Page 21: ...e set the DIP switches to applicable positions See section Selecting the input mode voltage range and signal type page 17 2 Make sure that you have completed these start up tasks for the drive Checks and settings with no voltage connected Powering up the drive Setting up the drive control program See the applicable drive hardware manual Start up 21 ...

Page 22: ... status 5 Set the parameters of the extension module to applicable values The settings must correspond to the DIP switch settings and the wiring of the extension module 6 If you want to use an input of the extension module as a signal source choose the setting Other in the source selector parameter and then specify the applicable value parameter in group 14 Example To connect supervision 1 to AI1 ...

Page 23: ...g messages For the fault and warning messages concerning the extension module see the drive firmware manual LEDs The extension module has one diagnostic LED Description Color The extension module is powered up Green There is no communication with the drive control unit or the extension module has detected some other error Red Diagnostics 23 ...

Page 24: ......

Page 25: ... the technical data of the extension module Data Degree of protection IP20 Ambient conditions The applicable ambient conditions specified for the drive in its manuals are in effect Package Cardboard Plastic wrapping Antistatic air bubble sheet PE Technical data 25 ...

Page 26: ...input voltage range selection One DIP switch S1 and S2 per input for selection between current signal default or voltage signal A D conversion resolution Bipolar mode 15 data bits 1 sign bit Unipolar mode 16 data bits Isolation areas 1 2 Basic insulation IEC 61800 5 1 2007 1 Functional insulation IEC 61800 5 1 2007 2 26 Technical data ...

Page 27: ...dware filtering time constant 0 2 ms Connector pitch 5 mm wire size max 2 5 mm2 Analog outputs XAO1 5 6 XAO2 7 8 Output range 0 20 mA Load resistance max 700 ohm Inaccuracy 0 2 of output and 0 1 of Full Scale Range at 25 C Basic insulation against the control unit ground earth functional insulation against the analog inputs Power supply 3 3 V and 24 V supplied by the drive control unit or the FEA ...

Page 28: ...Dimensions Dimensions in mm 28 Technical data ...

Page 29: ... by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dr...

Page 30: ...www abb com drives 3AUA0000124968C 2019 ABB Oy All Rights Reserved Specifications subject to change without notice 3AUA0000124968 Rev C EN EFFECTIVE 2019 12 05 ...

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