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 17

12. Troubleshooting

This section mainly describes how to handle hardware errors. Refer to the configuration program’s on-
line help for errors related to the software.

Table 7: 

Error

Possible reason

Measures to be taken

Valve cannot be moved by actuator

Malfunction of actuator or valve (e.g. 
stuffing box tightened too much) 

Disconnect the actuator from the 
valve. 
If the actuator is working properly 
then, the valve is likely to be defec-
tive. Otherwise, the actuator seems 
to be the error source.

Actuator does not react

Wrong electronic unit or wrong data

Compare data lables of actuator and 
electronic unit

Faulty electronic unit settings

Check / modify settings using the 
configuration software

Faulty communication to DCS

Check wiring

Faulty wiring between the electronic 
unit and the actuator

Check wiring

Motor / brake is defective

Check the winding resistances of the 
motor and brake. Check the brake 
fuse. 

Digital inputs of electronic unit are 
not connected

Connect

Actuator does not work in automatic 
mode, although “AUT“ has been 
selected in the configuration program 

Digital input 1 (DI 1) has not been 
connected. 

-

Connect DI 1

-

Check software settings for digital
inputs

LEDs on the commissioning and ser-
vice field are flashing simultaneously

Actuator operating range has not 
been adjusted properly

Adjust the actuator operating range 
(see instruction for electronic unit).

Fault when approaching an end posi-
tion

Actuator is working in the limit range 
of the position sensor

-

Move the actuator either manually
or with the LCP buttons to a posi-
tion beyond the end position (dis-
connect from valve if required). 

-

Move actuator back. If required,
reconnect to to the valve (if appli-
cable)

-

Adapt actuator to new operating
range 

Summary of Contents for EBN853

Page 1: ...Instruction 42 68 830 EN Electronic Units for Field Installation EBN853 EBN861 Contrac For the control of Contrac actuators in explosion proof design...

Page 2: ...Protection class 6 Information on external fuse 1 3 ID Labels on the Cover ID Label for Software Description 1 Associated actuator 2 Rated values for force torque and speed 3 Device number of cover 4...

Page 3: ...ature of 90 C within 4 h Remove the desiccant prior to commissioning the electronic units 4 1 Actuator operation via frequency converter The frequency converter electronic unit may not be installed or...

Page 4: ...cover for connection chamber 3 connection housing 4 electronic hod 5 cover for local control panel 6 1 1 Connection chamber Fig 2 Connection chamber EBN853 with removed cover The standard scope of de...

Page 5: ...on chamber cover mains signal transformer and elctronic unit hinge screws cover screws signal motor cable power cable entry motor cable brake entry cable cover power part hinge screws cover screws loc...

Page 6: ...function Linear setpoint positioning value Input setpoint 4 20 mA1 Function Positioner parameter setpoint Output actual value 4 20 mA1 Digital inputs DI 1 switch over manual automatic and v v DI 2 DI...

Page 7: ...A 2 4 A RSDE20 7 5 3 8 A 1 9 A RSDE50 3 0 4 0 A 2 0 A RSDE100 1 5 4 4 A 2 2 A Imax 230 V I pos RHDE2500 10 5 3 A approx 40 50 of Imax RHDE4000 10 10 0 A RHDE8000 15 9 0 A RHDE16000 30 12 5 A RSDE50 1...

Page 8: ...also 7 4 the EBN861 power electronic unit requires two additional external fuses which are supplied separately to the unit Fig 4 External fuses Fig 5 External fuse 35 A Fig 6 External thermal fuse 16...

Page 9: ...strength 800 N mm2 yield strength 640 N mm2 Make sure that there is enough spacing for mounting and that the unit can be easily accessed Make sure that the cable holes are oriented to the left Remove...

Page 10: ...ider the local regulation concerning the setup of electrical devices within hazardous areas This applies particularly to EN 60079 14 for the setup of the screen and the potential compensation be tween...

Page 11: ...le heater approx 6 W sensors option 1 1 1 1 1 MAN AUT MAN MAN ok failure end pos end pos 0 100 Uv DC24V out setpoint HART 0 4 20 mA transmitter 4 20 mA act pos 0 4 20 mA conn chamber AC 115 230 V EBN...

Page 12: ...ands and internally generate an analogue setpoint signal Fig 11 9 4 Connecting the cable shield Fig 12 Connecting the cable shield of EAN823 EBN853 EBN861 Connect the screen at the actuator accordingl...

Page 13: ...oggle switch Connection of reference potential to the system or protective earth by default set to system of electronic unit 8 LED for 0 position Indication if adjustment procedure saved position or f...

Page 14: ...ttings the entire adjustment procedure must be repeated 10 2Adjustment using the configuration program Context sensitive help information is available in the configuration program at all times For bas...

Page 15: ...tuator the electronic unit the process or persons The actuator will be switched off and the actuator functions are no longer available Previous failures are saved in the Saved Failures memory of the e...

Page 16: ...ware monitoring position sensor memory error flash error RAM error watchdog monitoring activated monitoring ON Failure Signal failure message via act value ON saved failures analogue output 1 3 5 mA a...

Page 17: ...he electronic unit and the actuator Check wiring Motor brake is defective Check the winding resistances of the motor and brake Check the brake fuse Digital inputs of electronic unit are not connected...

Page 18: ...tomation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com ABB has Sales Customer Support expertise in over 100 countries worldwide w...

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