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Technical data

3ADW000462R0401 DCS880 Hardware manual e d

Current ratings - IEC regenerative converters (S02)

See the current ratings including several standard duty cycles for the DCS880 with 50 Hz and 60 Hz supplies
below. The current ratings are based on an ambient temperature of maximum 40°C and an elevation of
maximum 1000 m above mean sea level:



This unit type can be used as large field exciter. Do not forget the SDCS-DSL-H10 (+S521).

A 10 % current de-rating is strongly recommended.



1190 A

for 35°C and 1140 A

for 40°C ambient temperature.



As option.

Notes:

AC current I

= 0.82 * I

The ratings apply at ambient temperature of 40°C (104°F). For lower temperatures the H6, H7, H8 ratings are
higher (except

max

). Use DriveSize for detailed dimensioning in case the ambient temperature is below 40°C

(104°F) or the drive is loaded cyclically.

Unit type

DC I

DC II

DC III

DC IV

Size

Internal field current

4-Q

converters

continuous

100 %

15 min

150 %

60 s

100 %

15 min

150 %

120 s

100 %

15 min

200 %

10 s

400 V / 500 V (IEC) / 525 V (UL)

[A]

DCS880-S02-0025-04/05



0.3 ... 6 A

DCS880-S02-0050-04/05



1 ... 12 A

DCS880-S02-0075-04/05



108

DCS880-S02-0100-04/05



100

127

124

160

DCS880-S02-0150-04/05

150

114

171

110

165

100

200

1 ... 18 A

DCS880-S02-0200-04/05



200

145

217

140

210

115

230

DCS880-S02-0250-04/05

250

185

277

180

270

165

330

DCS880-S02-0300-04/05

300

225

337

220

330

200

400

DCS880-S02-0350-04/05



350

275

412

265

397

245

490

2 ... 25 A

DCS880-S02-0450-04/05



450

350

525

340

510

310

620

DCS880-S02-0520-04/05

520

400

600

380

570

350

700

DCS880-S02-0680-04/05



680

525

787

510

765

475

950

2 ... 30 A

DCS880-S02-0820-04/05

820

630

945

610

915

565

1130

DCS880-S02-1000-04/05

1000

750

1125

725

1087

660

1320

DCS880-S02-1190-04/05

1190



860

1290

835

1253

745

1490

25 A



+S164

DCS880-S02-1200-04/05

1200

888

1332

872

1308

764

1528

DCS880-S02-1500-04/05

1500

1200

1800

1156

1734

1104

2208

DCS880-S02-2000-04/05

2000

1479

2219

1421

2132

1361

2722

DCS880-S02-2050-05

2050

1550

2325

1480

2220

1450

2900

DCS880-S02-2500-04/05

2500

2000

3000

1930

2895

1790

3580

DCS880-S02-3000-04/05

3000

2330

3495

2250

3375

2080

4160

DCS880-S02-3300-04/05

3300

2416

3624

2300

3450

2277

4554

DCS880-S02-4000-04/05

4000

2977

4466

2855

4283

2795

5590

DCS880-S02-5200-04/05

5200

3800

5700

3669

5504

3733

7466

600 V / 690 V

DCS880-S02-0320-06

320

256

384

246

369

235

470

DCS880-S02-0650-06

650

514

771

508

762

462

924

DCS880-S02-0900-06/07

900

684

1026

670

1005

594

1188

25 A



+S164

DCS880-S02-1500-06/07

1500

1200

1800

1104

1656

1104

2208

DCS880-S02-2050-06/07

2050

1520

2280

1450

2175

1430

2860

DCS880-S02-2500-06/07

2500

1940

2910

1870

2805

1740

3480

DCS880-S02-3000-06/07

3000

2270

3405

2190

3285

2030

4060

DCS880-S02-3300-06/07

3300

2416

3624

2300

3450

2277

4554

DCS880-S02-4000-06/07

4000

3036

4554

2900

4350

2950

5900

DCS880-S02-4800-06/07

4800

3734

5601

3608

5412

3700

7400

800 V

DCS880-S02-1900-08

1900

1500

2250

1430

2145

1400

2800

DCS880-S02-2500-08

2500

1910

2865

1850

2775

1710

3420

DCS880-S02-3000-08

3000

2250

3375

2160

3240

2000

4000

DCS880-S02-3300-08

3300

2655

3983

2540

3810

2485

4970

DCS880-S02-4000-08

4000

3036

4554

2889

4334

2933

5866

DCS880-S02-4800-08

4800

3734

5601

3608

5412

3673

7346

990 V

DCS880-S02-2050-10

2050

1577

2366

1500

2250

1471

2942

DCS880-S02-2600-10

2600

2000

3000

1900

2850

1922

3844

DCS880-S02-3300-10

3300

2551

3827

2428

3642

2458

4916

DCS880-S02-4000-10

4000

2975

4463

2878

4317

2918

5836

1190 V

Data on request

Summary of Contents for DCS880 series

Page 1: ...ABB DCS880 Hardware manual DCS880 Drives 20 5200 A ...

Page 2: ...000100140 x DPMP 02 mounting platform for ACS AP control panel 3AUA0000136205 x Serial communication FCAN 01 CANopen adapter module 3AFE68615500 x x FDNA 01 DeviceNet adapter module 3AFE68573360 x FECA 01 EtherCAT adapter module 3AUA0000068940 x x FENA 11 21 Ethernet adapter module 3AUA0000093568 x FEPL 02 Ethernet POWERLINK adapter module 3AUA0000123527 x x FPBA 01 PROFIBUS DP adapter module 3AFE...

Page 3: ...3ADW000462R0401 DCS880 Hardware manual e d DCS880 Drives 20 5200 A Hardware manual Code Effective Supersedes 3ADW000462R0401 Rev D 01 2019 01 2018 2019 ABB Automation Products GmbH All rights reserved ...

Page 4: ...cuit and control 17 Armature converter DCS880 H1 H4 17 Armature converter DCS880 H5 18 Armature converter DCS880 H6 19 Armature converter DCS880 H7 and H8 20 Mechanical installation Chapter overview 21 Safety 21 Examining the installation site 21 Necessary tools 21 Moving the drive 21 Unpacking and examining the delivery H1 H3 22 Unpacking and examining the delivery H4 23 Unpacking and examining t...

Page 5: ...er 48 Converters size H5 configuration using FEX 425 Int field exciter 49 Converters size H6 configuration using a FEX 425 Int field exciter 50 Converters size H1 H6 configuration using external field exciters DCF803 DCF804 51 Converters size H7 and H8 configuration using external field exciters DCF803 DCF804 52 Converters size H1 H3 as large field exciter 53 Start Stop and E Stop control 54 Cooli...

Page 6: ...log inputs 86 XAO Analog outputs 86 XD2D Drive to drive link 86 RO1 RO2 RO3 Relay outputs 87 XD24 Digital interlock 87 XDIO Digital inputs outputs 88 XDI Digital inputs 88 XENC Encoder 88 XTAC Analog tacho 88 XSMC Mains contactor 89 XSTO Safe torque off 89 X205 Memory unit connection 89 Replacing the memory unit 90 Additional terminals 90 Ground isolation diagram 91 Jumpers and switches 92 DDCS In...

Page 7: ...6 124 Size H7 P906 125 Size H8 lefthand P906 126 Size H8 righthand P906 127 Branch fuses installed inside converter sizes H5 H8 128 Accessories DCF803 0016 FEX 425 Int and DCF803 0035 130 Electrical data 131 Control unit 131 Power part 131 DCSLink communication 132 RS232 Port 133 Diagnostics 133 DCF803 0016 and DCF803 0035 configuration H1 H8 134 Dimensions 135 FEX 425 Int configuration H5 136 FEX...

Page 8: ...0 Line reactors IEC 151 Line reactors type ND01 ND17 uk 1 151 Line reactors type ND401 ND413 uk 4 155 Autotransformer T3 157 Line reactor L3 158 Auxiliary transformer T2 for converter electronics and fans 159 Supply transformer T8 for cooling fans 160 Dimensions 160 Optical cables 161 Other cables 162 Recommended connectors 162 ...

Page 9: ...ebuild Kit DCS880 R00 Use of warnings and notes There are two types of safety instructions throughout this manual warnings and notes Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and advice on how to avoid the danger Notes draw attention to a particular condition or fact or give information on a subject The warning symbols are used...

Page 10: ...e drive or to the external control circuits Externally supplied control circuits may cause dangerous voltages inside the drive even when the main power on the drive is switched off Do not make any insulation resistance or voltage withstand tests on the drive or drive modules Isolate the motor cables from the drive when testing the insulation resistance or voltage withstand of the cables or the mot...

Page 11: ...e earth PE Minimize EMC emission and make a 360 high frequency grounding e g conductive sleeves of screened cable entries at the cabinet lead through plate Do not install a drive equipped with an EMC filter to an ungrounded power system or a high resistance grounded 30 Ohms power system Notes Power cable shields are suitable as equipment grounding conductors only when adequately sized to meet safe...

Page 12: ...f Do not touch the ends of the fibers with bare hands as the fiber is extremely sensitive to dirt The minimum allowed bend radius is 35 mm 1 38 in Mechanical installation These notes are intended for all who install the drive Handle the unit carefully to avoid damage and injury WARNING DCS880 sizes H4 H8 The drive is heavy Lift the drive by lifting lugs only The drive s center of gravity is high D...

Page 13: ...OP buttons must be installed at each control desk and at all other control panels requiring an emergency stop function Pressing the STOP button on the control panel of the drive will neither cause an emergency stop of the motor nor will the drive be disconnected from any dangerous potential To avoid unintentional operating states or to shut the unit down in case of any imminent danger according to...

Page 14: ...view This chapter describes briefly the operating principle and construction of the converter modules in short The DCS880 converter modules The DCS880 S size H1 H8 are intended for controlling DC motors Size H1 H5 20 1190 A Size H6 900 2000 A Size H7 1900 3000 A Size H8 2050 5200 A ...

Page 15: ...lel bridges 4 Q Module type cccc Rated DC current IP00 Rated AC voltage dd 04 05 06 07 08 10 12 100 VAC 415 VAC 100 VAC 500 VAC IEC 525 VAC UL 270 VAC 600 VAC 315 VAC 690 VAC 360 VAC 800 VAC 450 VAC 990 VAC 540 VAC 1190 VAC Power connection e X L R Standard H1 H7 Left side H8 Right side H8 Revision code f 0 1st generation Field exciter configuration 0S163 S164 H1 H4 without OnBoard field exciter H...

Page 16: ...odbus TCP Profinet FIO 11 L500 Analog I O Extension 3 AI 1 AO 2 DIO FIO 01 L501 Digital I O Extension 4 DIO 2 RO FAIO 01 L525 Analog I O Extension 2 AI 2 AO FDIO 01 L526 Digital I O Extension 3 DI 2 RO FPTC 01 L536 Thermistor protection module FEN 01 L517 TTL Encoder interface FEN 21 L516 Resolver Interface FEN 31 L502 HTL Encoder Interface FDCO 01 L503 DDCS communication 10 10 MBd FDCO 02 L508 DD...

Page 17: ...O 2 3 3 3 2 6 1 XAO XA1 DPI H01 DSL H10 DDCS USB Ethernet XS13 XC12 X38 DPMP 01 FAIO FIO DCF803 804 0050 0060 DCF803 0035 DCF803 0016 SDCS DSL H1x T E Lx Fy Kx Fx Tx XS13 XC12 X38 analog input output alternative Residual current detection Slot1 Slot2 digital input output Legend PC Slot2 Slot3 X200 Slot1 AC800 TB810 CI810 CI858 NDBU95 Fieldbus FENA FIO FAIO F module FIO FAIO FDCO FEN FEA 03 fuse li...

Page 18: ...DDCS USB Ethernet XS13 XC12 X38 DPMP 01 FAIO FIO DCF803 804 0050 0060 DCF803 0035 DCF803 0016 SDCS DSL H1x T E Lx Fy Kx Fx Tx XS13 XC12 X38 analog input output alternative Residual current detection Slot1 Slot2 digital input output Legend PC Slot2 Slot3 X200 Slot1 AC800 TB810 CI810 CI858 NDBU95 Fieldbus FENA FIO FAIO F module FIO FAIO FDCO FEN FEA 03 fuse line reactor transformer autotransformer A...

Page 19: ...H10 DDCS USB Ethernet XS13 XC12 X38 DPMP 01 FAIO FIO DCF803 804 0050 0060 DCF803 0035 DCF803 0016 SDCS DSL H1x T E Lx Fy Kx Fx Tx XS13 XC12 X38 analog input output alternative Residual current detection Slot1 Slot2 digital input output Legend PC Slot2 Slot3 X200 Slot1 AC800 TB810 CI810 CI858 NDBU95 Fieldbus FENA FIO FAIO F module FIO FAIO FDCO FEN FEA 03 fuse line reactor transformer autotransform...

Page 20: ...STO 2 3 3 3 2 6 1 XAO XA1 DPI H01 DSL H12 DDCS USB Ethernet XS13 XC12 X38 DPMP 01 FAIO FIO DCF803 804 0050 0060 DCF803 0035 DCF803 0016 SDCS DSL H1x T E Lx Fy Kx Fx Tx V2 V1 V12 V11 analog input output alternative Residual current detection Slot1 Slot2 digital input output Legend PC Slot2 Slot3 X200 Slot1 AC800 TB810 CI810 CI858 NDBU95 Fieldbus FENA FIO FAIO F module FIO FAIO FDCO FEN FEA 03 fuse ...

Page 21: ...e installation site agrees with these requirements The installation site has sufficient ventilation to prevent overheating of the drive See chapter Current ratings The operation conditions of the drive agree with the specifications in chapter Environmental Conditions The wall is vertical not flammable and strong enough to hold the weight of the drive The material below the installation is not flam...

Page 22: ...H3 This illustration shows the layout of the transport package Examine that all items are present Item Description 1 Drive with factory installed options 2 Cardboard box 3 Shock damper 4 Shock dampers 5 Tray 6 Package containing documentation plugs mounting material etc 1 6 3 BG_DCS_001_verpackung_a ai 2 4 4 5 ...

Page 23: ...is illustration shows the layout of the transport package Examine that all items are present Item Description 1 Drive with factory installed options 2 Cardboard box 3 Shock damper 4 Shock dampers 5 Shock damper 6 Package containing documentation plugs mounting material etc BG_DCS_001_verpackung_a ai 1 3 4 4 5 6 2 ...

Page 24: ...age Examine that all items are present Item Description 1 Drive with factory installed options 1 a Converter fan remove before installation 1 b Lifting lugs bracket 1 c Lifting lugs bracket attach before installation 2 Cardboard box 3 Shock dampers 4 Package containing documentation plugs mounting material etc BG_DCS_001_verpackung_a ai A 1 2 A 2 3 4 1 3 1 a 1 b 1 c ...

Page 25: ...on shows the layout of the transport package Examine that all items are present Item Description 1 Drive with factory installed options 2 Cardboard box 3 Shock damper 4 Lower and upper cardboard box cover 5 Shock dampers 6 Package containing documentation plugs mounting material etc BG_DCS_001_verpackung_a ai 1 2 3 4 4 5 5 6 ...

Page 26: ...layout of the transport package Examine that all items are present Item Description 1 Drive with factory installed options 2 Cardboard box 3 Lower cardboard box cover 4 Brackets to fasten the drive remove before installation 5 Shock damper 6 Package containing documentation plugs mounting material etc BG_DCS_001_verpackung_a ai 1 5 4 2 3 4 6 ...

Page 27: ...serial number so that there are no two units with the same serial number See an example nameplate below ϮϬ ϬϬ ϭϮϱ ϬϬ ƐƐĞŵďůĞĚ ŝŶ WŽůĂŶĚ ƵƚŽŵĂƚŝŽŶ WƌŽĚƵĐƚƐ ŵď dǇƉĞ ϴϴϬͲ ϬϮͲϬϬϱϬͲϬϱyϬ hϭ ϯ Ε ϮϯϬ Ͳ ϱϮϱs hϮ Ϭ Ͳ ϱϰϱs ϭ ϰϭ Ϯ ϱϬ Ğƌ EŽ ϭϭϭϭϭϭϭ ĂĂďďĐĐĐĐ Ĩ ϭ Ͳ ϭϮ h ĂŶ ŶƚĞƌŶĂů Ĩϭ ϱϬ ϲϬ ǌ Z ϲϱŬ ϴϱ ϬϬ ϭϮϱ ϬϬ ƵƚŽŵĂƚŝŽŶ WƌŽĚƵĐƚƐ ŵď tĂůůƐƚĂĚƚĞƌ ƚƌĂƘĞ ϱϵ ϲϴϱϮϲ ĂĚĞŶďƵƌŐ ĞƌŵĂŶǇ ϴϴϬͲ ϬϮͲϬϬϱϬͲϬϱyϬ Ğƌ EŽ ϭϭϭϭϭϭϭ ĂĂďďĐĐĐ...

Page 28: ...ccording to UL U2UL Rated output voltage according to UL I1 Rated input current I2 Rated output current If Rated internal field exciter current f1 Rated frequency of mains voltage UFan Rated fan voltage Airflow Rated cooling air flow UAux Rated auxiliary voltage Size Unit size SCCR Short circuit current ratio IP 00 Protection class according to ISO20653 UL open type Protection class according to U...

Page 29: ...n type 1 See the dimensions in chapter Dimensions and weights Mark the locations for the four mounting holes 2 Drill the mounting holes 3 Insert wall plugs into the holes and start to screw bolts into the plugs Drive the bolts deep enough into the wall to make them carry the weight of the drive 4 Position the drive onto the bolts on the wall 5 Tighten the bolts securely in the wall BG_880_013_H3 B...

Page 30: ...mensions in chapter Dimensions and weights Mark the locations for the four mounting holes 2 Drill the mounting holes 3 Insert wall plugs into the holes and start to screw bolts into the plugs Drive the bolts deep enough into the wall to make them carry the weight of the drive 4 Position the drive onto the bolts on the wall 5 Tighten the bolts securely in the wall 6 For H5 re install the converter ...

Page 31: ...f filters IP22 Preventing cooling air recirculation Unit above another Prevent air recirculation inside and outside the cabinet Lead the exhaust cooling air away from the unit above Distances see chapter Dimensions and weights Size Nominal converter current A Air entry size m2 Air exit size m2 H1 20 100 0 22 0 11 H2 135 300 H3 290 350 H3 405 520 0 31 0 15 H4 590 1000 H5 1190 0 22 0 11 H6 900 2000 ...

Page 32: ...ficial to use lug bars for easy DC cable connection Terminal cover according to VBG 4 regulations H1 H4 only For converter modules size H1 H4 shrouds for protection against contact are provided DC terminals of D4 module 135 95 71 60 14 7 35 Id No Remark 3ADV280706P0001 right 3ADV280706P0002 left Bottom view Lug bars of converter Id No Remark 3ADT631236P0001 H1 3ADT631237P0001 H2 3ADT631238P0001 H3...

Page 33: ...Mechanical installation 33 3ADW000462R0401 DCS880 Hardware manual e d Example for DC main terminal cover for H4 converter modules The cable shield grounding plate is part of the accessort pack ...

Page 34: ...e Left side Free space around the converter module In mm Cooling air outlet To avoid circulating air inside the enclosure make sure the exhaust air leaves the enclosure Mounting the converter module 1 Remove the control panel and design cover 3 Now all mounting holes are accessible Detail top 2 Remove screws T20 and pull out the fan box Detail bottom BG_880_015_H5_air flow_a ai air flow air flow a...

Page 35: ... right side of the converter module use the space behind the converter Move the power terminals via rectangular busbars to the final connection points In this case the busbars need to be fixed at the enclosure not at the converter module The figures below give a rough example how connections can be made When mounting the rectagular busbars or connecting cables directly please make sure the correct...

Page 36: ...To avoid circulating air inside the enclosure make sure the exhaust air leaves the enclosure Cable entries The cable entries are symmetric on both sides Nevertheless only the entries on the left side should be used for cables connected to the electronic power supply SDCS POW H01 or the controller board SDCS CON H01 Internal cable ducts are used for the snubber cables Do not use these cable ducts f...

Page 37: ...applies Configuration A When using a converter a minimum of impedance is required to ensure proper performance of the snubber circuit Use a line reactor to meet this minimum impedance requirement The value must therefore not drop below 1 uk relative impedance voltage It should not exceed 10 uk due to considerable voltage drops at the converters outputs Configuration B If special requirements have ...

Page 38: ...s are necessary because the design of these converters allows that configuration Configuration D In the case of thyristor converters frequently transformers are used for voltage matching When using an autotransformer for this purpose additionally install a line reactor because the uk of commonly used autotransformers is too small In case of converters size H1 H5 the allowed voltage at the PCC is 6...

Page 39: ...06 DCS880 S02 0320 06 ND08 2 On request DCS880 S01 0315 04 05 DCS880 S02 0350 04 05 ND09 2 ND408 5 DCS880 S01 0405 04 05 DCS880 S02 0450 04 05 ND10 2 ND409 5 DCS880 S01 0470 04 05 DCS880 S02 0520 04 05 ND10 2 ND410 5 H4 DCS880 S01 0590 06 DCS880 S02 0650 06 ND13 3 On request DCS880 S01 0610 04 05 DCS880 S02 0680 04 05 ND12 2 ND411 5 DCS880 S01 0740 04 05 DCS880 S02 0820 04 05 ND13 3 ND412 5 DCS880...

Page 40: ... cause the semiconductors or other devices to explode and cause fires Adequate protection against short circuit and earth fault as depicted in the EN50178 standard is possible only with appropriate semiconductor fuses Use DC fuses 2 of them for all regenerative drives to protect the motor in case of a fault during regeneration DC fuses must be rated for the same current and voltage as AC fuses thu...

Page 41: ... compared to the armature circuit 4 Q operation E g protection of the field circuit and the field winding Configuration for field circuit Fuses F3 2 and F3 3 are used as line protectors and cannot protect the field supply unit Only pure HRC fuses or miniature circuit breakers must be used Semiconductor fuses will be tripped for example by the transformer s inrush current Configurations for field c...

Page 42: ...S880 S02 0150 04 05 200A 660V UR OFAX 1 S3 FWP 200A 1BS103 DCS880 S01 0180 04 05 DCS880 S02 0200 04 05 250A 660V UR OFAX 1 S3 FWP 250A 1BS103 DCS880 S01 0225 04 05 DCS880 S02 0250 04 05 315A 660V UR OFAX 2 S3 FWP 300A 1BS103 DCS880 S01 0270 04 05 DCS880 S02 0300 04 05 500A 660V UR OFAX 3 S3 FWP 300A 1BS103 H3 DCS880 S01 0315 04 05 DCS880 S02 0350 04 05 500A 660V UR OFAX 3 S3 FWP 500A 1BS103 DCS880...

Page 43: ...ata details see chapter Autotransformer T3 Field converter type Field current Autotransformer type DCF803 0016 FEX 425 Int DCF803 0035 DCF803 0050 DCF804 0050 IF 6 A IF 12 A IF 16 A Uprim 500 V T 3 01 T 3 02 T 3 03 FEX 425 Int DCF803 0035 DCF803 0050 DCF804 0050 IF 30 A T 3 04 DCF803 0050 DCF804 0050 IF 50 A T 3 05 DCF803 0060 DCF804 0060 IF 60 A T 3 16 on request DCF803 0016 FEX 425 Int DCF803 00...

Page 44: ...verter requires various auxiliary voltages e g the unit s electronics require 115 V or 230 V single phase The fans require 230 V single phase or 400 V 460 V 500 V 3 phases according to their size The auxiliary transformer T2 is designed to supply the unit s electronic system and all the single phase fans for converter sizes H4 H6 Input voltage 380 690 V single phase 50 60 Hz Output voltage 115 230...

Page 45: ... VAC and more EMC filter on request Size Converter type 2 Q IDC A Converter type 4 Q IDC A Filter type for D 4 Filter type for D 5 H1 DCS880 S01 0020 0d 20 DCS880 S02 0025 0d 25 NF3 440 25 NF3 500 25 DCS880 S01 0045 0d 45 DCS880 S02 0050 0d 50 NF3 440 50 NF3 500 50 DCS880 S01 0065 0d 65 DCS880 S02 0075 0d 75 NF3 440 64 NF3 500 64 DCS880 S01 0090 0d 90 DCS880 S02 0100 0d 100 NF3 440 80 NF3 500 80 H...

Page 46: ...Converter Line reactor Supply transformer for a residential area rating normally 1 2 MVA Earthed public 400 V network with neutral conductor Medium voltage network Earthed neutral To other loads e g drive systems An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous Operation at public low voltage network together with other loads o...

Page 47: ...ed the measure indicated is carried out PDS of category C2 for merly restricted distribution in first environment is intended to be installed and commissioned only by a professional person or organization with necessary skills in installing and or commissioning PDS includ ing their EMC aspects For power converters with out additional components the following warning applies This is a product of ca...

Page 48: ...2 NC COM NO NC COM NO NC COM NO COM NO COM NO B A BGND DI1 DI2 DIO1 DIO2 DI3 DI4 DI5 DI6 10V 10V AGND AI1 AI2 AI2 AI1 DICOM 24VD DIOGND 24VD DIL AO2 AGND AGND AO1 AI3 AI3 1 2 3 4 XRO1 XSMC 12 11 22 21 23 13 3 4 2 1 XRO2 X13 X200 32 31 33 XRO3 XSTO XDIO 1 XD2D 1 3 2 XAI 1 2 3 4 5 6 7 XDI 1 2 3 4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encoder Feedback U1 V1 W1 D1 ...

Page 49: ...ent off OUT1 SGND IN1 IN2 NC COM NO NC COM NO NC COM NO COM NO COM NO B A BGND DI1 DI2 DIO1 DIO2 DI3 DI4 DI5 DI6 10V 10V AGND AI1 AI2 AI2 AI1 DICOM 24VD DIOGND 24VD DIL AO2 AGND AGND AO1 AI3 AI3 1 2 3 4 XRO1 XSMC 12 11 22 21 23 13 3 4 2 1 XRO2 X13 X200 32 31 33 XRO3 XSTO XDIO 1 XD2D 1 3 2 XAI 1 2 3 4 5 6 7 XDI 1 2 3 4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encod...

Page 50: ... off OUT1 SGND IN1 IN2 NC COM NO NC COM NO NC COM NO COM NO COM NO B A BGND DI1 DI2 DIO1 DIO2 DI3 DI4 DI5 DI6 10V 10V AGND AI1 AI2 AI2 AI1 DICOM 24VD DIOGND 24VD DIL AO2 AGND AGND AO1 AI3 AI3 1 2 3 4 XRO1 XSMC 12 11 22 21 23 13 3 4 2 1 XRO2 X13 X200 32 31 33 XRO3 XSTO XDIO 1 XD2D 1 3 2 XAI 1 2 3 4 5 6 7 XDI 1 2 3 4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encoder ...

Page 51: ...COM NO COM NO COM NO B A BGND DI1 DI2 DIO1 DIO2 DI3 DI4 DI5 DI6 10V 10V AGND AI1 AI2 AI2 AI1 DICOM 24VD DIOGND 24VD DIL AO2 AGND AGND AO1 AI3 AI3 1 2 3 4 XRO1 XSMC 12 11 22 21 23 13 3 4 2 1 XRO2 X13 X200 32 31 33 XRO3 XSTO XDIO 1 XD2D 1 3 2 XAI 1 2 3 4 5 6 7 XDI 1 2 3 4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encoder Feedback U1 V1 W1 D1 C1 1 2 XAUX X99 3 4 K1 L1...

Page 52: ... DI6 10V 10V AGND AI1 AI2 AI2 AI1 DICOM 24VD DIOGND 24VD DIL AO2 AGND AGND AO1 AI3 AI3 1 2 3 4 XRO1 XSMC 12 11 22 21 23 13 3 4 2 1 XRO2 X13 X200 32 31 33 XRO3 XSTO XDIO 1 XD2D 1 3 2 XAI 1 2 3 4 5 6 7 XDI 1 2 3 4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback OnBoard Encoder Feedback U1 V1 W1 D1 C1 1 2 XAUX X99 3 4 K1 L1 L2 L3 1 5 2 6 Power supply F5 1 2 1 max 270 V 7 EGND 24 V ...

Page 53: ...IOGND 24VD DIL AO2 AGND AGND AO1 AI3 AI3 1 2 3 4 XRO1 XSMC 12 11 22 21 23 13 3 4 2 1 XRO2 X13 X200 32 31 33 XRO3 XSTO XDIO 1 XD2D 1 3 2 XAI 1 2 3 4 5 6 7 XDI 1 2 3 4 5 6 2 XAO 1 2 3 4 IACT 5 XD24 1 2 3 4 5 8 9 OnBoard tacho feedback Overvoltage protection OnBoard Encoder Feedback U1 DCF506 V1 W1 D1 C1 1 2 XAUX X99 3 4 K1 L1 L2 L3 1 5 2 6 Power supply F5 1 2 1 max 270 V 7 EGND 24 V 5 V 8 J4D 1 2 3 ...

Page 54: ...ction to the E stop push button off3 without any time delay In case of 21 03 Emergency stop mode Ramp stop the timer relay K15 must be set longer than 23 23 Emergency stop time For 21 03 Emergency stop mode Coast stop the drive opens the mains contactor immediately Off2 switches the DC current off as fast as possible and prepares the drive to open the mains contactor or drop the mains supply For a...

Page 55: ...ol mode DC contactor K16 K15 K15 1 2 SF_CON4_001_E stop_b ai 1 2 K16 Off2 Off2 Off2 current off 1 DIL XD24 2 24 VD Off3 DZ_LIN_006_E stop_b ai Emergency stop Speed Block current control Mains contactor K1 Emergency stop ramp Coast Timer relay K15 Timer relay K16 Emergency stop reaction U1 W1 V1 PE F100 F102 C 1 D 1 M _ L1 X10 F F OnBoard field exciter K1 1 RB SF_800_003_us_b ai DCS880 Internal vol...

Page 56: ...3 2 x 3110UL 2 x AFB122 255 DCS880 S01 0590 06 DCS880 S02 0650 06 DCS880 S0b 0610 04 05 DCS880 S0b 0820 04 05 H4 4 1 x W2E200 230 V 1 388 DCS880 S0b 0900 04 05 DCS880 S0b 1000 04 05 1 x W2E250 230 V 1 425 DCS880 S0b 1190 04 05 H5 5 R2E250 RB 230 V 1 918 DCS880 S0b 0900 0d DCS880 S0b 2000 0d H6 850 DCS880 S0b 1900 0d DCS880 S0b 3000 0d H7 6 GR28C 2DK 400 V 500 V 50 Hz or 460 V 60 Hz 1700 DCS880 S0b...

Page 57: ...low m3 h freely blowing 50 190 925 1030 1860 1975 Max ambient temperature C 70 70 75 60 Useful lifetime of grease 70 000 h 25 100 000 h 25 appr 45 000 h 60 appr 40 000 h Protection Internal temperature detectors Terminals are located on top of the converter housing Converter housing Configuration 1 H1 Configuration 2 H2 H3 Configuration 3 H3 Configuration 4 H4 M PIN H01 24 V internal PIN H01 24 V ...

Page 58: ...rrent consumption A 1 1 1 7 1 4 0 8 1 8 4 0 5 3 Blocking current A 3 1 3 1 at 400 V 8 0 at 500 V 2 8 at 460 V 8 0 at 400 V 17 at 460 V 15 Air flow m3 h at working point 800 1 0 A 850 1 6 A 1600 1 2 A 400 V 1500 0 7 A 500 V 1700 1 6 A 460 V 4000 4 A 400 V 4500 5 3 A 400 V Max ambient temperature C 55 55 Useful lifetime of grease appr 40 000 h 40 C appr 30 000 h 40 C Protection internal Temperature ...

Page 59: ...nditions ok it is possible to release the converter There is no need to set a specific differential pressure recommendation use the center setting The differential pressure switch should be connected to the converter fan acknowledge signal Implementing thermal overload and short circuit protection Protecting drive and input power cables in case of short circuits Protect drive and input cables usin...

Page 60: ...he current when necessary Depending on a drive parameter value the function either monitors a calculated temperature value based on a motor thermal model or an actual temperature indication given by motor temperature sensors The user can tune the thermal model further by feeding in additional motor and load data The most common temperature sensors are Motor sizes IEC180 225 Thermal switch e g klix...

Page 61: ... DCS880 S0B 0520 0d 520 2 x 95 424 2 x 95 1 x 95 1 x M10 25 DCS880 S0B 0650 0d 650 2 x 120 555 2 x 120 1 x 120 1 x M12 50 DCS880 S0B 0680 0d 680 2 x 120 555 2 x 120 1 x 120 1 x M12 50 DCS880 S0B 0820 0d 820 2 x 150 669 2 x 120 1 x 120 1 x M12 50 DCS880 S0B 0900 06 07 900 4 x 95 3 x 150 734 4 x 70 1 x 150 2 x M12 50 DCS880 S0B 1000 0d 1000 2 x 185 816 2 x 150 1 x 150 1 x M12 50 DCS880 S0B 1190 0d 1...

Page 62: ...ault current during the disconnection time of the protective device The cross sectional area of the protective conductor can either be selected from the table below or calculated according to 543 1 of IEC 60364 5 54 The table below shows the minimum cross sectional area related to the phase conductor size according to IEC 61800 5 1 when the phase conductor and the protective conductor are made of ...

Page 63: ...r cable figure A below is the best alternative for low voltage digital signals but a single shielded twisted pair cable figure B below is also acceptable The pairs should be twisted as close to the terminals as possible Signals in separate cables Run analog and digital signals in separate shielded cables Never mix 24 VDC and 115 230 VAC signals in the same cable Signals allowed to be run in the sa...

Page 64: ... thermistor or other similar components to the inputs of the drive can be implemented by 3 alternate ways There is double or reinforced insulation between the thermistor and live parts of the motor Circuits connected to all digital and analogue inputs of the drive are protected against contact and insulated with basic insulation the same voltage level as the drive main circuit from other low volta...

Page 65: ...ing the insulation of the drive Every converter has been tested for insulation between the main circuit and the chassis 2500 V rms 50 Hz for 1 second at the factory Therefore do not make any voltage tolerance or insulation resistance tests e g hi pot or megger on any part of the converter Check the insulation of the drive as follows WARNING Check the insulation before connecting the drive to the m...

Page 66: ...d supply must not be larger than the voltage shift in case on an earth fault Supply voltage Check supply voltages of Auxiliary voltage XAUX X99 on SDCS PIN H01 SDCS POW H01 Cooling fan Terminals Mains voltage for field circuit U1 V1 W1 if used Mains voltage for armature circuit U1 V1 W1 Connecting the power cables Check Grounding and screening of power cables see manual Technical guide Cross secti...

Page 67: ...en the screws to secure the extension modules and the memory unit Fieldbus adapters I O extension modules X200 DCSLink X13 Control panel or control panel interface Slot1 For all F type extension modules X205 Memory unit Slot2 For all F type extension modules recommended for all fieldbus adapters Slot3 For all F type extension modules SDCS DSL H1x SDCS DPI H01 ...

Page 68: ...Drive Drive Slot 1 1 2 3 4 5 6 7 8 Slot 2 Item Description 1 Module connector 1 2 Status LED for Slot 1 3 Node address switch A digit 10 4 Node address switch B digit 0 5 Module connector 2 6 Status LED for Slot 2 7 Node address switch C digit 10 8 Node address switch D digit 0 9 Power supply connector XPOW 24 V GND 100 mA plus current for option modules 10 Transmitter V1T and receiver V1R 11 Sele...

Page 69: ...necessary correct it by exchanging the field connections F1 and F2 or exchange tracks A and A For single ended encoders tracks A and B must be exchanged 94 16 OnBoard encoder position should look like this Hardware configuration Encoder supply SDCS CON H01 J4D 5 V default no sense 24 V no sense A A B B Z Z U 0V XENC 2 XENC 1 XENC 4 XENC 3 XENC 6 XENC 5 CON H01 CON H01 XENC 7 XENC 8 ChA ChA ChB ChB...

Page 70: ...ble below To get a threshold lower than 5 V each terminal XENC 1 3 and 5 must be connected via a resistor R to GND 1k0 4k7 1k0 4k7 5V 121 W 100 nF 10k 5V 0V 5V or 24V 3 2 1 J4A R 2k2 SS_880_005_encoder_b ai XENC 1 XENC 2 XENC 7 XENC 8 ENCODER CHANNEL A Single ended open collector SDCS CON H01 ENCODER INPUT A 2k2 1k0 4k7 1k0 4k7 5V 121 W 100 nF 10k 5V 0V 5V or 24V XENC 1 XENC 2 XENC 7 XENC 8 3 2 1 ...

Page 71: ...sed 0 50 m 1 x 0 25 mm 12 x 0 25 mm 50 100 m 2 x 0 25 mm 12 x 0 25 mm 100 150 m 3 x 0 25 mm 14 x 0 25 mm Cable length Parallel wires for power source GND Cable used 0 164 ft 1 x 24 AWG 12 x 24 AWG 164 328 ft 2 x 24 AWG 12 x 24 AWG 328 492 ft 3 x 24 AWG 14 x 24 AWG 1k0 4k7 1k0 4k7 5V 121 W 100 nF 10k 5V 0V 5V or 24V XENC 1 XENC 2 XENC 7 XENC 8 3 2 1 J4A SS_880_005_encoder_b ai ENCODER CHANNEL A Dif...

Page 72: ...arallel runs of motor cables with other cables to decrease electromagnetic interference caused by the rapid changes in the drive output voltage Where control cables must cross power cables ensure they are arranged at an angle as close to 90 degrees as possible Do not run spare cables through the drive or cabinet The cable trays must have good electrical bonding to each other and to the grounding e...

Page 73: ...rives and drives to field exciters It is based on CAN hardware and using twisted cables The topology is a bus system Switched OFF nodes can remain in the bus and do not disturb the serial communication The function of the interface is predefined 1 Communication to field exciter types DCF803 DCF804 and large field exciters using standard DCS880 modules 2 Communication for 12 pulse operation DCS880 ...

Page 74: ...s made from cubicle to cubicle X52 1 2 3 3 2 1 J1 X53 GNDB SDCS DSL H1x X52 1 2 3 3 2 1 X53 SDCS DSL H1x SB_880_011_bus_a ai J1 GNDB ON J1 ON J1 Bus termination DCS880 Converter DCS880 Converter as large field exciter 1 2 3 3 2 1 X53 SDCS DSL H1x X52 1 1 2 3 3 2 SDCS DSL H1x X53 X52 FEX 425 Int X3 GNDB S1100 1 S1100 3 S1100 2 3 2 1 FEX 425 Int X3 GNDB S1100 1 S1100 3 S1100 2 2 3 1 SB_880_011_bus_a...

Page 75: ...p to 100 meters Larger distances on request Baudrate max cable length 50 k 500 m 125 k 500 m 250 k 250 m 500 k 100 m default and recommended setting 800 k 50 m 888 k 35 m 1000 k 25 m 1 2 3 3 2 1 X53 SDCS DSL H1x X52 X3 2 3 1 GNDB S1100 1 S1100 3 S1100 2 SB_880_011_bus_a ai X51 1 X51 2 24 V 0 V X1 1 X1 2 24 V 0 V DCF803 0035 J1 GNDB DCS880 Converter ON J1 Bus termination Ground termination NO S1100...

Page 76: ...led via XSMC X96 on the SDCS OPL H01 located in the power unit The current measuremnet using a scope is possible via X4 Connecting according to the drawing below X38 1 8 XSMC X96 1 BL_DSLH1x OPL_001_b ai 4 X300 1 6 2 2 25 XS13 XC13 1 2 1 2 16 15 XC12 1 2 16 15 X14 1 2 10 9 20 19 1 2 5 6 X350 X4 IACT GND V11 STO in STO out Control Rx V12 Rx V1 Rx V21 Tx V22 Tx V2 Tx 1 4 L Mains contactor V11 STO OP...

Page 77: ...modules are grounded properly The mains voltage matches the converter module s nominal input voltage The mains input power connections at U1 V1 and W1 L1 L2 and L3 and their tightening torques are OK The appropriate mains fuses and disconnector are installed The drive connections at C1 D1 and F F and their tightening torques are OK Motor cable routing armature and exitation is OK Check that the sc...

Page 78: ...is chapter contains preventive maintenance instructions For more information see DCS880 Service Manual Safety WARNING Read the Safety instructions on the first pages of this manual before performing any maintenance on the equipment Ignoring the safety instructions can cause injury or death ...

Page 79: ...e IEC 60439 1 2 deviation in regenerative mode Site elevation Degree of protection 1000 m above M S L 100 without current reduction Converter module and options IEC IP 00 acc to IEC EN 60529 1000 m above M S L with current reduction line chokes fuses field UL open type acc to UL 508c exciters etc Overvoltage category all inputs Protective class III acc to IEC 60664 1 I acc to IEC 61800 5 1 Permiss...

Page 80: ...00 1 IEC 61800 1 EN 60204 1 IEC 60204 1 EN 61800 5 1 IEC 61800 5 1 EMC Directive 2014 30 EU Declaration of Conformity If all installation instructions concerning cable selection cabling and EMC filters or dedicated transformer are followed EN 61800 3 IEC 61800 3 in accordance with 3ADW000032 Effect of the site elevation above sea level on the converter s load capacity Current reduction to of nomin...

Page 81: ...0 S02 0820 04 05 820 630 945 610 915 565 1130 DCS880 S02 1000 04 05 1000 750 1125 725 1087 660 1320 DCS880 S02 1190 04 05 1190 860 1290 835 1253 745 1490 H5 25 A S164 DCS880 S02 1200 04 05 1200 888 1332 872 1308 764 1528 H6 DCS880 S02 1500 04 05 1500 1200 1800 1156 1734 1104 2208 DCS880 S02 2000 04 05 2000 1479 2219 1421 2132 1361 2722 DCS880 S02 2050 05 2050 1550 2325 1480 2220 1450 2900 H7 DCS88...

Page 82: ...2 1361 2722 DCS880 S01 2050 05 2050 1550 2325 1480 2220 1450 2900 H7 DCS880 S01 2500 04 05 2500 1980 2970 1880 2820 1920 3840 DCS880 S01 3000 04 05 3000 2350 3525 2220 3330 2280 4560 DCS880 S01 3300 04 05 3300 2416 3624 2300 3450 2277 4554 H8 DCS880 S01 4000 04 05 4000 2977 4466 2855 4283 2795 5590 DCS880 S01 5200 04 05 5200 3800 5700 3669 5504 3733 7466 600 V 690 V DCS880 S01 0290 06 290 240 360 ...

Page 83: ...re If the watchdog trips it has the following effects The thyristor firing control is reset and disabled All DI s will not be processed All DO s are frozen in the actual state All AI s will not be processed All programmable AO s are frozen in the actual state Recommended wire size Tightening torques Control cables Wire sizes Tightening torques 0 5 2 5 mm2 24 12 AWG 0 5 Nm 5 lbf in for both strande...

Page 84: ...Technical data 84 3ADW000462R0401 DCS880 Hardware manual e d Intermediate cover ...

Page 85: ...IOGND and DICOM XDIO Digital inputs outputs 1 DIO1 2 DIO2 XDI Digital inputs 1 DI1 2 DI2 3 DI3 4 DI4 5 DI5 6 DI6 XENC Encoder 1 A Channel A function depending on J4A 2 A Channel A function depending on J4A 3 B Channel B function depending on J4B 4 B Channel B function depending on J4B 5 Z Channel Z function depending on J4C 6 Z Channel Z function depending on J4C 7 EGND Common ground connected to ...

Page 86: ...Hardware filter 0 25 ms Resolution 15 bit sign Inaccuracy 1 of full scale range AI2 AI3 10 V Rin 200 k Maximum wire size 2 5 mm2 Differential inputs common mode range 30 V Sampling interval per channel 0 25 ms Hardware filter 0 25 ms Resolution 15 bit sign Inaccuracy 1 of full scale range AI3 Parameter settings see DCS880 Firmware manual Group 12 Standard AI AO1 10 V load current 10 mA or 0 4 20 m...

Page 87: ...aximum wire size 2 5 mm2 Varistor protected COM NO Parameter settings see DCS880 Firmware manual Group 10 Standard DI RO DIL The digital interlock works like a normal digital input and has no special function in the DCS880 It can be selected for example as the source for an emergency stop command or any other external event See the DCS880 Firmware manual for more information Maximum wire size 2 5 ...

Page 88: ... 8 ms DI1 DI5 Related ground is DICOM DI6 Related ground is DIOGND DI2 DI3 DI4 DI5 DI6 Parameter settings see DCS880 Firmware manual Group 10 Standard DI RO A OnBoard encoder interface supply voltage 5 V or 24 V non isolated depending on J4D 250 mA OnBoard encoder interface type differential or single ended depending on J4A J4C Maximum wire size 2 5 mm2 A B B Z Z EGND VENC Parameter settings see D...

Page 89: ...it from the defective drive to the new drive After power up the drive will scan the memory unit If different parameter settings are detected they are copied to the drive This may take several minutes MCCOM Fixed output for the mains contactor 250 VAC 30 VDC 2 A Maximum wire size 2 5 mm2 Varistor protected MCNO STOCOM Fixed output for safe torque off STO zero current monitor 250 VAC 30 VDC 2 A Maxi...

Page 90: ... reverse order Additional terminals Use connectors Slot1 Slot3 for F type I O extension modules and F type fieldbus adapters Connectors XC12 XS13 X14 and X38 connect the SDCS CON H01 to the SDCS PIN H01 or SDCS POW H01 for voltage current temperature measurement and safety Use connector X13 to connect the control panel either directly via a jack plug or via a CAT 1 1 cable 3 m with RJ 45 plugs ...

Page 91: ...ound default J6 SA_880_012_DCS_b ai XAI 1 VREF 2 VREF 3 AGND 4 AI1 5 AI1 6 AI2 7 AI2 8 AI3 9 AI3 XAO 1 AO1 2 AGND 3 AO2 4 AGND 5 IACT XD2D 1 B 2 A 3 BGND XRO1 XRO2 XRO3 11 NC 12 COM 13 NO 21 NC 22 COM 23 NO 31 NC 32 COM 33 NO XD24 1 DIL 2 24VD 3 DICOM 4 24VD 5 DIOGND XDIO 1 DIO1 2 DIO2 XDI 1 DI1 2 DI2 3 DI3 4 DI4 5 DI5 6 DI6 XENC Encoder 1 A 2 A 3 B 4 B 5 Z 6 Z 7 EGND 8 VENC XSMC 1 MCCOM 2 MCNO 3 ...

Page 92: ...fault Bus is terminated J4A J4D encoder OnBoard encoder interface J5 AO1 Determines whether analog output AO1 is used as a current or voltage output Voltage U default Current I J6 grounding Digital ground selection switch Determines whether DICOM is separated from DIOGND e g the common reference for digital inputs floats See Ground isolation diagram The insulation voltage between them is 50 V DIOG...

Page 93: ...FDCO 0x CH B TxD RxD CH A TxD RxD CH B TxD RxD CH A TxD RxD CH B TxD RxD CH A TxD RxD BL_COM8_002_bus_c ai 200 m HCS 200 m HCS grey dark grey blue grey dark grey grey grey grey dark grey grey grey dark grey dark grey dark grey dark grey grey dark grey blue grey dark grey grey dark grey blue grey dark grey 30 m Plastic POF 30 m Plastic POF AC 800M CI 858 DriveBus module PEC800 CI 858 DriveBus modul...

Page 94: ...nnels 1 DDCS input and 1 DDCS out put Drive channels 9 DDCS inputs and 9 DDCS outputs Data rate 1 4 Mbit s see X12 Driving current 20 mA 30 mA 50 mA channel disabling see X2 X11 Monitoring A green LED for each channel is switched on when messages are received Transmission device 10 Mb components Power supply Input voltage 24 VDC 10 Input current 300 mA Monitoring A green LED is switched on when th...

Page 95: ...le between SDCS DSL H12 H14 and SDCS OPL H01 is 5 m V11 STO OPL CH1 OPL CH2 OPL CH3 OPL CH4 V12 V1 V2 V3 V4 V5 V6 V7 V8 X51 1 2 1 2 3 1 2 3 X52 X53 J1 ON 62 5 105 BL_DSLH1x_001_ Tab_c ai J1 BL_DSLH1x_001_ Tab_b ai Jumper coding Bus termination OFF default ON 120 SDCS DSL H1x SDCS DSL H10 1 DCSLink channel 0 channels optical power link SDCS DSL H12 1 DCSLink channel 2 channels optical power link SD...

Page 96: ...DPI H01 kit can be ordered together with the drives using pluscode J428 Contents of the kit Plastic cover SDCS DPI H01 adapter Patch cable Grounding cable plus screw Stand offs Clip to attach the plastic cover Status LEDs via light pipes X13 for the patch cable to the unit Termination switch S100 Bias switch S101 X1 for grounding X10 1 IN PANEL for control panel X10 2 OUT for the next unit Status ...

Page 97: ...1 adapter onto the standoffs 4 Connect the grounding cable at X1 and the ground ing standoff using the screw 5 Connect the cables to the control panel a drive using X10 2 and X10 1 6 Attach the plastic cover 7 Attach the front cover SB_880_003_DPI H_b ai Unit 1 49 01 1 X10 2 X10 1 X10 2 X10 1 X10 2 X10 1 S100 OFF S101 OFF Unit 2 49 01 2 S100 OFF S101 OFF Unit n max 32 49 01 n S100 ON S101 OFF 1 Th...

Page 98: ...e ID 1 as the default setting 3 Set the baud rate see 49 03 Baud rate The baud rate has to be the same for all nodes on the panel bus 4 Select a suitable communication loss action see 49 04 Communication loss time and 49 05 Communication loss action 5 Save the settings with 49 06 Refresh settings Refresh Note Refreshing may cause a communication break thus reconnecting the drives may be required S...

Page 99: ...uring the armature current H1 H5 3 Control of the OnBoard field exciter and field current measurement H1 H4 4 An automatic adaptation of the auxiliary voltage of either 230 VAC or 115 VAC H1 H5 The board is connected to ground at points inside the module The board is used for mains supply voltages from 100 V up to 500 V IEC 525 V UL and 600 V The DCS880 provides an automatic adjustment for current...

Page 100: ... V supply 1 M Interface for the current transformers for current measurement Snubber circuit for the thyristor protection together with R1 on the heatsink Interface for heatsink temperature measurement with a PTC Fuses for overvoltage protection and field circuit Auxiliary voltage 115 VAC 230 VAC 230 VDC Tolerance 15 10 15 10 15 10 Frequency 45 Hz 65 Hz 45 Hz 65 Hz Power consumption 120 VA 120 VA ...

Page 101: ...rcuit XAUX X99 Supply voltage 115 VAC 230 VAC 230 VDC Tolerance 15 10 15 10 15 10 Frequency 45 Hz 65 Hz 45 Hz 65 Hz Power consumption 120 VA 120 VA 120 VA Power loss 60 W 60 W 60 W Inrush current 20 A 20 ms 10 A 20 ms 15 A 20 ms Recommended fusing 6 AT 6 AT 6 AT Mains buffering min 30 ms min 300 ms min 150 ms Powerfail 95 V 95 V 100 V X38 connection control board C20 C11 T1 Y16 Y17 C25 R44 C33 R53...

Page 102: ...Measuring the field current on the DC side The scaling is automatically selected using the rated motor field current The snubber circuit is shared with the armature bridge Fuses F100 F101 F102 are used for cable and motor field winding protection Size H3 and H4 converters for 600 V are always delivered without OnBoard field exciter Size H5 converters do not use the field circuit interface on the S...

Page 103: ...s through the hole in the T100 e g 3 threads equal 2 loops Size Converter type Used type Used fuses T100 threads IF A H1 DCS880 S01 0020 DCS880 S02 0025 SDCS BAB F01 F100 F102 on SDCS PIN H01 KTK 25 25 A 4 0 3 6 H1 DCS880 S01 0045 DCS880 S02 0100 SDCS BAB F01 F100 F102 on SDCS PIN H01 KTK 25 25 A 3 1 12 H2 DCS880 S01 0135 DCS880 S02 0300 SDCS BAB F01 F100 F102 on SDCS PIN H01 KTK 25 25 A 2 1 18 H3...

Page 104: ...BZP1 XS13 7 2 1 6 15 S1 S2 S1 S2 PE 1 2 3 4 5 6 T100 K G 1 4 2 4 2 2 2 6 2 1 2 5 2 3 1 2 1 6 1 1 1 5 1 3 F100 F101 F102 25 A C1 W1 V1 U1 D1 1 2 7 8 13 14 1 2 3 4 5 6 1 3 P2 P1 T52 N 1 S1 S2 X5 X21 X25 X23 X20 X24 X30 X31 R1 X1 X2 X7 X13 F F X5 16 15 13 12 XAUX X99 X38 1 2 24 V 48 V GND 1 3 2 4 X10 SS_880_010_DCS_H1 H4_b ai X18 X15 K G K G K G K G K G V13 V15 V11 V16 V12 V14 K G K G K G K G K G K G...

Page 105: ... 1 2 3 4 5 6 T100 K G 1 4 2 4 2 2 2 6 2 1 2 5 2 3 1 2 1 6 1 1 1 5 1 3 F100 F101 F102 25 A C1 W1 V1 U1 D1 1 2 7 8 13 14 1 2 3 4 5 6 1 3 P2 P1 T52 N 1 S1 S2 X5 X21 X25 X23 X20 X24 X30 X31 R1 X1 X2 X7 X13 F F X5 16 15 13 12 XAUX X99 X38 1 2 24 V 48 V GND 1 3 2 4 X10 SS_880_010_DCS_H1 H4_b ai X18 X15 K G K G K G K G K G V13 V15 V11 V16 V12 V14 K G K G K G K G K G K G 14 13 8 7 2 1 6 5 4 3 2 1 X16 X17 ...

Page 106: ...ND BZP5 BZP6 11 6 12 17 5 BZP2 BZP3 BZP1 XS13 7 2 1 6 15 S1 S2 S1 S2 PE 1 2 3 4 5 6 K G 1 4 2 4 2 2 2 6 2 1 2 5 2 3 1 2 1 6 1 1 1 5 1 3 F100 F101 F102 C1 W1 V1 U1 D1 1 2 7 8 13 14 1 2 3 4 5 6 1 3 P2 P1 T52 N 1 S1 S2 X5 X21 X25 X23 X20 X24 X30 X31 R1 X1 X2 X7 XAUX X99 X38 1 2 24 V 48 V GND 1 3 2 4 SS_880_010_DCS_H1 H4_b ai X18 X15 K G K G K G K G K G V13 V15 V11 V16 V12 V14 K G K G K G K G K G K G ...

Page 107: ...VAC 1200 VAC Galvanically isolated voltage measurement via X15 For this DC DC transductor A92 and transformer T90 have to be used X15 provides 27 4 kOhm inputs 3 X22 is used for the DCS880 NTC temperature sensor 4 XC12 connection to SDCS CON H01 size H6 or SDCS OPL H01 size H7 H8 Settings of the SDCS PIN H51 for converter sizes H6 H8 Current coding Rated current see the name plate of the converter...

Page 108: ...4 R245 R101 V101 V103 V105 V107 V109 V102 V104 V106 V108 V110 V111 V120 V130 V132 V131 R102 R103 R104 R105 R106 R107 R108 R109 R110 R137 R138 R139 R131 R132 R133 R134 R135 R136 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 XDR1 X15 J1 CONNECTED GROUND SEPERATED X231 XE5 XE4 MP_G1 MP_I1 MP_G2 MP_I2 XE3 4 1 9 2 1 2 15 16 10 1 3 3 X65 IGND IW2 IV2 IU2 XE1 XE2 X22 X14 XC12 X122 XV2 XU2 XW2 XC...

Page 109: ... require two boards Location of the SDCS PIN H41 Size H6 The board is located inside the converter module Module sizes H7 and H8 consist of a control unit and a power unit The board is located inside the power unit Layout of the SDCS PIN H41 The board consists of six firing pulse transformers with amplifiers conductive supports XS13 X1 R114 R224 R134 R244 R154 R264 XS23 X2 T1 X1G X1K X2G X2K X3G X...

Page 110: ... the SDCS PIN H41 Connector X38 connects the SDCS POW H01 Connector XSMC X96 connects the mains connector and must be used XSMC on the control unit is not allowed due to Safe Torque Off STO XSMC X96 Mains contactor MCCOM Fixed output for the mains contactor 250 VAC 30 VDC 2 A Maximum wire size 2 5 mm2 Varistor protected MCNO STOCOM Fixed output for safe torque off STO zero current monitor 250 VAC ...

Page 111: ...t Layout of the SDCS OPL H01 X38 1 8 XSMC X96 1 BL_OPL H01_001_b ai 4 X300 1 6 2 2 25 XS13 XC13 1 2 1 2 16 15 XC12 1 2 16 15 X14 1 2 10 9 20 19 1 2 5 6 X350 X4 V11 STO in STO out Control Rx V12 Rx V1 Rx V21 Tx V22 Tx V2 Tx 1 4 IACT GND L Mains contactor Current measurement using a scope Current measurement via scope Mains contactor ...

Page 112: ...6 C G C G C G C G C G C G V12 V13 V14 V15 V16 T1 BL_PIN H41_002_4Q_c ai SDCS PIN H51 XC12 SDCS CON H01 XS13 XC12 V11 SDCS PIN H41 SDCS PIN H51 SDCS OPL H01 Power unit Control unit SDCS CON H01 SDCS DSL H1x T2 T3 T4 T5 T6 XS13 C G C G C G C G C G C G V12 V13 V14 V15 V16 XS23 T1 XS13 XC12 XC12 BL_PIN H41_001_2Q_c ai V1 V2 V11 V12 V1 V2 V11 V12 V21 SDCS PIN H41 SDCS PIN H41 XS13 XS23 T2 T3 T4 T5 T6 X...

Page 113: ... 17 4 10 5 XS13 7 2 1 8 3 8 n c 19 20 11 6 12 17 4 10 5 XS13 7 2 1 8 3 8 n c 19 20 11 6 12 17 4 10 5 XS23 7 2 1 4 0 V 0 V 0 V FWD 48 V 48 V1 48 V 5 6 2 3 1 L U L U GA CB CA GB GC CC CD GE CE GF CF GD GA 2 1 2 2 2 3 2 4 2 5 2 6 1 1 1 2 1 3 1 4 1 5 1 6 CB CA GB GC CC CD GE CE GF CF REV R24 R21 R26 R22 R23 R25 PE 4000 1 T53 P2 P1 S1 S2 4000 1 T53 P2 P1 S1 S2 U1 SS_PIN H51_001_PIN H4x_b ai XD2 XC2 XW2...

Page 114: ... XS13 7 2 1 8 3 8 n c 19 20 11 6 12 17 4 10 5 XS13 7 2 1 8 3 8 n c 19 20 11 6 12 17 4 10 5 XS23 7 2 1 4 0 V 0 V 0 V FWD 48 V 48 V1 48 V 5 6 2 3 1 L U L U GA CB CA GB GC CC CD GE CE GF CF GD GA 2 1 2 2 2 3 2 4 2 5 2 6 1 1 1 2 1 3 1 4 1 5 1 6 CB CA GB GC CC CD GE CE GF CF REV R24 R21 R26 R22 R23 R25 PE 4000 1 T53 P2 P1 S1 S2 4000 1 T53 P2 P1 S1 S2 U1 SS_PIN H51_001_PIN H4x_b ai XD2 XC2 XW2 XV2 XU2 X...

Page 115: ...channels are removed and connected to T90 and A92 DC DC transducer A92 Transformer T90 SDCS PIN H51 Voltage coding Size H6 H7 H8 Con nom voltage V U1 VAC Y 4 400 V Y 5 500 V Y 6 600 V Y 7 690 V Y 8 800 V Y 10 1000 V Y 12 1200 V Rated mains voltage VAC 100 525 270 600 315 690 360 800 450 1000 540 1200 Voltage measurement scaled by type code or parameter 95 28 500 600 690 800 1000 1200 Measuring boa...

Page 116: ...8 19 20 11 6 12 17 4 10 5 BZP2 BZP3 BZP1 XS13 7 2 1 8 3 8 19 20 11 6 12 17 4 10 5 XS13 7 2 1 8 3 8 n c 19 20 11 6 12 17 4 10 5 XS13 7 2 1 8 3 8 n c 19 20 11 6 12 17 4 10 5 XS23 7 2 1 4 0 V 0 V 0 V FWD 48 V 48 V1 48 V 5 6 2 3 1 L U L U GA CB CA GB GC CC CD GE CE GF CF GD GA 2 1 2 2 2 3 2 4 2 5 2 6 1 1 1 2 1 3 1 4 1 5 1 6 CB CA GB GC CC CD GE CE GF CF REV R24 R21 R26 R22 R23 R25 PE 4000 1 T53 P2 P1 ...

Page 117: ...60 Hz 3 W Clearance in air Auxiliary power to Output 13 mm Input Output to Auxiliary power 14 mm Insulation voltage 2200 V Insulation test voltage 10 kVAC Ambient temperature range 10 70 C Weight appr 500 g Dimensions in mm Terminal assignments 15 Voltage input 23 Voltage input 3600 V 27 Power supply AC DC 28 Power supply AC DC 37 Current output 38 Voltage output 39 Current output 40 Voltage outpu...

Page 118: ...mperature range 10 70 C Weight 2 1 kg Dimensions in mm Note The terminals on the primary side of the transformer are a special lug terminal design Handling hints First turn the screw counter clockwise to the end stop then swing out the shrowding cover Put in the cable lug swing in the shrowding cover and fasten the connection by turning the screw clockwise 1U 1V 1W 2N S 2U1 2U2 2U3 2U4 2U5 2U6 2V1...

Page 119: ...1 14 56 10 63 10 67 16 36 H3 460 270 317 18 11 10 63 12 48 25 56 H4 645 270 352 25 39 10 63 13 86 38 84 H5 750 270 372 29 53 10 63 14 65 55 122 H6 944 510 410 37 17 20 08 16 14 110 243 H7 1750 460 410 68 90 18 11 16 14 180 397 H8 1750 760 570 68 90 29 92 22 44 315 695 350 370 5 225 270 86 4 x 45 180 32 5 U1 C1 V1 W1 D1 10 min 10 min 10 216 9 43 5 20 9 5 79 108 5 PIN H01 172 CON H01 MG_880_001_H1_b...

Page 120: ...880 S02 0250 DCS880 S02 0300 MG_880_002_H2_b ai 350 370 5 225 270 112 5 4 x 45 180 32 5 U1 C1 V1 W1 D1 10 min 10 min 10 269 9 43 5 20 9 5 121 5 164 5 PIN H01 228 CON H01 150 307 250 Screw M6 Screw M10 Earthing M8 25 Nm Air flow Signal terminals Power terminals Field terminals Field terminals Aux supply terminals Minimum bottom clearance Minimum top clearance Mounting direction ...

Page 121: ...00 V Units DCS880 S01 0290 DCS880 S02 0320 MG_880_003_H3_b ai 438 5 459 225 270 86 4 x 45 180 32 5 U1 C1 V1 W1 D1 10 min 10 min 10 313 9 42 20 147 5 208 PIN H01 272 CON H01 150 397 250 Screw M6 Screw M10 Earthing M10 Air flow Signal terminals Power terminals Field terminals Field terminals Aux supply terminals Minimum bottom clearance Minimum top clearance Mounting direction ...

Page 122: ...s DCS880 S01 0590 DCS880 S02 0650 MG_880_004_H4_a ai 625 644 225 270 86 80 80 32 5 45 U1 V1 W1 C1 D1 10 min 10 min 10 352 9 42 25 5 147 5 195 5 243 PIN H01 305 CON H01 150 577 250 Screw M6 Screw M12 Earthing M12 Air flow Signal terminals Power terminals Field terminals Field terminals Fan terminals Aux supply terminals Minimum bottom clearance Minimum top clearance Mounting direction ...

Page 123: ...80 30 30 30 80 17 5 30 U1 V1 W1 C1 D1 34 min 150 min 150 368 50 330 9 42 138 5 25 20 5 126 179 30 290 PIN H01 307 CON H01 150 577 250 Screw M6 Screw M12 Earthing M12 Air flow Signal terminals Power terminals Fan terminal Aux supply terminals Minimum bottom clearance Minimum top clearance Minimum front clearance Minimum back clearance Mounting direction ...

Page 124: ...weight still taken by a lifting device and then push it back to the back plate of the cabinet The upper and lower holes in the back plate of the converter should be used to fix the converter in that position Size H6 DCS880 S0B 0900 DCS880 S0B 1200 DCS880 S0B 1500 DCS880 S0B 2000 Busbars in mm DC 80 x 10 AC 60 x 5 775 820 102 944 349 5 400 461 55 127 5 125 125 450 510 773 22 85 5 17 26 34 26 17 400...

Page 125: ...rnal control unit P906 Control unit Power unit 225 270 350 370 5 1 0 5 Earthing M6 MG_880_007_Control unit_a ai For M6 250 375 425 458 2 10x20 2 C D U V W C D U V W 0 SDCS OPL H01 1725 385 445 15 10x20 3 Air entry 55 72 100 63 Earthing M10 759 5 200 200 200 225 1750 62 40 50 M12 409 468 2 136 Air outlet MG_880_008_H7_a ai From the front right left and back ...

Page 126: ...dL DCS880 S0b 5200 0dL With external control unit P906 Control unit Power unit 225 270 350 370 5 1 0 5 Earthing M6 MG_880_007_Control unit_a ai For M6 80 80 80 80 93 230 530 350 200 225 200 200 1725 MG_800_007_D7_a ai 759 5 25 For M10 For M10 Pressure switch Earthing M12 DCS880 Busbars in mm AC and DC 100 x 10 ...

Page 127: ...880 S0b 4800 0dR DCS880 S0b 5200 0dR With external control unit P906 Control unit Power unit 225 270 350 370 5 1 0 5 Earthing M6 MG_880_007_Control unit_a ai For M6 MG_800_007_D7_b ai 200 225 200 200 1725 759 5 25 Pressure switch Earthing M12 For M10 For M10 DCS880 Busbars in mm AC and DC 100 x 10 ...

Page 128: ...0b 1500 06 07 UR 1100 A 1250 V 6 H6 DCS880 S01 2000 06 07 UR 1400 A 1100 V 6 H7 DCS880 S0b 2050 06 07 UR 700 A 1250 V 6 H7 DCS880 S0b 2500 06 07 UR 1000 A 1250 V 6 H7 DCS880 S0b 3000 06 07 UR 1100 A 1250 V 6 H8 DCS880 S0b 3300 06 07 UR 2500 A 1000 V 8 H8 DCS880 S0b 4000 06 07 UR 3000 A 1000 V 8 H8 DCS880 S0b 4800 06 07 UR 3000 A 1000 V 8 800 V H7 DCS880 S0b 1900 08 UR 630 A 1250 V 6 H7 DCS880 S0b ...

Page 129: ...H 2 50 51 77 61 M10 10 M24 max d max d 108 c 11 11 14 17 139 6 b a b Indicator Size a mm b mm c mm d mm 5 50 29 30 76 6 80 14 30 76 15 4xM10 min 10 deep Ø 3 3 25 25 100 67 5 82 5 Ø 11 max 105 Ø 56 A 8 max 105 Size A mm 7 62 8 90 9 105 Note The given dimensions may be exceeded in some cases Please take them only for information ...

Page 130: ... field exciter is prepared to operate as 3 phase as well as single phase converter For single phase operation connect terminals U and W Layout of the SDCS FEX 4 Cross section FEX 425 DCF803 0016 DCF803 0035 Terminal Flex cable Max mm Torque Nm X1 X3 0 25 1 5 0 5 0 6 X100 Field X101 Mains 6 AWG10 1 5 1 7 5 A 35 A IFact X101 U1 X101 V1 X101 W1 X100 5 A X100 35 A X100 D1 SF_FEX4_001_measu ch_a ai Fie...

Page 131: ...alf controlled bridge with free wheeling diode The external field exciter DCF803 0016 and DCF803 0035 are 3 phase half controlled bridges including snubbers based on the SDCS FEX 4 Line fuses line reactors and transformers are installed outside the housing The FEX 425 Int internal field exciter can only be installed in H5 and H6 modules The unit is based on a SCDS FEX 4 For a H5 the supply must be...

Page 132: ...verter parameter 94 02 OFF OFF OFF 20 0 OFF OFF ON 50 1 OFF ON OFF 125 2 OFF ON ON 250 3 ON OFF OFF 500 4 ON OFF ON 800 5 ON ON OFF 888 6 ON ON ON 1000 7 DZ_LIN_014_Spg well_a ai Voltage ripple Vsec UDC Field Single phase half controlled 3 phase half controlled 3 phase full controlled 1 0 75 0 5 0 25 0 0 1 0 4 0 7 1 X1 1 2 SF_FEX4_002_DCSLink_a dsf X3 1 2 3 24 V 200 mA S1100 1 CANL CANH S1100 3 GN...

Page 133: ...tinuous 16 A 25 A 35 A output active DCSLink communication OK Yellow blinking 5 A output active X100 2 waiting for DCSLink communication Yellow continuous 5 A output active X100 2 DCSLink communication OK Green and yellow toggling Line reactors L3 Autotransformer T3 Fuses F3 x X times yellow Y times green Warning or Fault X 1 Y 1 Warning Phase missing see parameters 28 63 42 68 Y 2 Warning Tempera...

Page 134: ...parameters 28 63 and 42 68 Single phase connection see also parameters 28 63 and 42 68 SF_DCF_003_FEX4_a ai DCF803 0016 35 F3 1 SDCS FEX 4 K3 L3 U1 V1 W1 Supply voltage max 500 VAC D1 5 A 16 35 A SF_DCF_003_FEX4_a ai DCF803 0016 35 F3 1 SDCS FEX 4 K3 L3 U1 V1 W1 Max 500 VAC D1 5 A 16 35 A F3 2 T3 Single phase Supply voltage max 600 VAC ...

Page 135: ...1 V1 W1 X1 X3 X2 1 2 S800 S801 S1100 1 173 100 320 300 67 3 36 5 300 146 90 For mounting on mounting plate provide hole with diameter of min 5 mm for thermal sensor Terminal X100 X101 cross section max AWG 7 Earthing M6 Dimensions in mm Weight appr 6 kg X1 X3 X2 1 2 1 2 3 35A 5A D1 U1 V1 W1 MG_DCF_003_803 0035_a ai Earthing M6 Terminal X100 X101 cross section max AWG 7 ...

Page 136: ...F13 C15 C22 R15 F15 C14 C21 F14 R14 F16 C16 C23 R16 F12 C12 C25 R12 R57 R24 R21 R26 R22 R23 R25 PE T51 P2 4000 1 4000 1 P1 T52 P2 P1 S1 S2 S1 S2 U1 D1 U1 V1 W1 SDCS FEX 4 5A 35A F301 F302 F303 L3 K3 FEX 425 Int L1 F3 1 X101 SS_FEX4_001_config_b ai X100 Supply voltage max 500 VAC V11 V24 V21 V14 1 4 2 1 2 4 1 1 2 6 V26 V13 1 3 2 3 1 6 V23 V16 2 2 V22 V15 1 5 2 5 1 2 V25 V12 K G K G G K G K G K G K ...

Page 137: ...C16 C23 R16 F12 C12 C25 R12 R57 R24 R21 R26 R22 R23 R25 PE T51 P2 4000 1 4000 1 P1 T52 P2 P1 S1 S2 S1 S2 U1 D1 U1 V1 W1 SDCS FEX 4 5A 35A F301 F302 F303 U V W L3 K3 FEX 425 Int L1 F3 1 SS_FEX4_001_config_b ai Plus code S164 Supply voltage max 500 VAC V11 V24 V21 V14 1 4 2 1 2 4 1 1 2 6 V26 V13 1 3 2 3 1 6 V23 V16 2 2 V22 V15 1 5 2 5 1 2 V25 V12 K G K G G K G K G K G K G K K G K G G K K G G K V1 W1...

Page 138: ...0 M6 DCF804 0050 0060 DCF803 0050 0060 SS_DCF_001_part_b ai L1 L1 T1500 T1500 Mains Mains Field Field C1 D1 U1 1 5 X6 V11 V12 V21 V22 V23 V24 V13 V14 X111 X112 X113 X114 X121 X122 X123 X124 T1 X71 1 SDCS FEX 8x X12 X11 V1 274 319 S2 1 3 4 2 1 X2 V731 1 2 X3 3 T1500 X8 BL_FEX8_001_ Tab_a ai L1 S1100 V730 S800 S801 X2 1 X2 2 X2 3 X2 4 X2 5 S1100 1 S1100 2 S1100 3 S1100 4 S1100 5 S1100 6 S1100 7 S110...

Page 139: ...rrent DC output current Frequency Same as DCS module AC isolation voltage 690 V Line reactor L1 160 H 45 65 Hz built in DC output current 50 A 0 3 A 50 A DC output current 60 A 0 3 A 60 A forced cooling 2 x fan Power loss at IF rated 180 W at rated current Load condition Always L R 100 ms saturation X2 Serial communication X2 1 Reserved X2 2 Reserved X2 3 GNDB ground of commutation interface X2 4 ...

Page 140: ...ors based on the nominal field current of the motor Power part The DCF803 0050 0060 is a half controlled single phase bridge A half controlled bridge does not need a free wheeling circuit The DCF804 0050 0060 is a full controlled single phase bridge During normal operation it is fired in half controlled mode to reduce the current ripple Full controlled bridges require separate freewheeling circuit...

Page 141: ...e package The firmware download is activated by setting S2 1 2 before the auxiliary voltage is switched ON Field exciter mode is S2 3 4 default S1100 6 S1100 5 S1100 4 Baudrate kBaud Selection in armature converter parameter 94 02 OFF OFF OFF 20 0 OFF OFF ON 50 1 OFF ON OFF 125 2 OFF ON ON 250 3 ON OFF OFF 500 4 ON OFF ON 800 5 ON ON OFF 888 6 ON ON ON 1000 7 SF_DCF_002_DCSLink_b ai X2 3 SDCS FEX ...

Page 142: ...DCSLink communication OK Green and yellow toggling Autotransformer T3 Fuses F3 x X times yellow Y times green Warning or Fault X 1 Y 1 Warning Phase missing see parameter 28 63 and 42 68 Y 2 Warning Temperature heatsink Y 6 Warning Parameters added Y 7 Warning Parameter up or download failed Y 8 Warning Compatibility Y 9 Warning Parameters restored X 2 Y 1 Fault DCSLink communication Y 2 Fault Sup...

Page 143: ...nfigured as a bus This link is used to transfer references actual values and settings for up to two field exciters The firmware on the SDCS CON H01 provides two field exciter functions one for motor 1 and one for motor 2 The communication works using a screened two wire cable For distances see chapter DCSLink wiring M M 1 2 SB_DCF_002_b ai DCSLink SDCS DSL H1x DCF803 0050 0060 or DCF804 0050 0060 ...

Page 144: ...k communication Switch on the electronics supply voltage Note As standard maximum 2 field exciters can be controlled by one DCS880 X2 5 X2 4 X3 2 X52 2 3 X3 1 X3 2 X3 1 U1 V1 C1 D1 PE U1 V1 C1 D1 PE SB_DCF_001_b ai X53 2 3 CANH CANL CANH CANL CANH CANL X2 5 X2 4 CANH CANL SDCS CON H01 SDCS DSL H1x Mains Field Mains Field Power supply max length 50 m Armature Power supply max length 50 m Field exci...

Page 145: ...1 P2 P3 P4 Termination 200 kOhm FORWARD REVERSE Parts not mounted at DCF803 0050 V12 V14 are diodes at DCF803 0050 X4 1 2 M M 2 x 115 V SDCS FEX 81 SDCS FEX 82 SF_DCF_001_50A 60A_b ai X3 2 1 AC1 U1 PE V1 AC2 1 2 3 4 D1 C1 1 2 CANL CANH S1100 3 S1100 2 GNDB X2 3 4 5 X71 J S10 P1 P2 P3 P4 Termination 200 kOhm FORWARD REVERSE Parts mounted at DCF803 0060 DCF804 0060 series connection Parts not mounte...

Page 146: ...inals all for M6 all for M6 all for M6 Direction of air flow Minimum Top clearance all for M6 Minimum Bottom clearance all for M6 Mounting direction Signal terminals DCSLink aux voltages Aux power supply terminals X3 A A A Fan X4 U1 V1 C1 D1 U1 V1 C1 D1 1 9 5 6 X800 M6 173 3x41 123 M6 1 10 MG_DCF_001_50A 60A_b ai X2 X3 S1100 Sub D 1 5 1 V731 V730 S800 S801 X2 Signal terminals DCSLink X3 Aux power ...

Page 147: ... Q units DCS880 S01 with simple non motoric inductive load Simple inductive load connected to a DCS880 S01 and 2 Q overvoltage protection DCF505 For motor field supply from DCS880 S01 2 Q or DCS880 S02 4 Q the overvoltage protection DCF506 is always required Motor field supply with DCS880 S0x and 4 Q overvoltage protection DCF506 Large field exciters for motor fields Size Overvoltage Protection Cr...

Page 148: ...1 3 X2 1 G2 K2 X3 1 X3 2 X4 1 X4 2 K R3 F X11 X12 1 2 AK 1 2 1 2 1 2 R1 R4 R2 V1 X1 2 SDCS FEP 1 500 V SDCS FEP 2 690 V SS_DCF_002_FEP_a ai Parts not built in at 2 Q unit R3 jumpered red grey red grey Output X4 1 2 Potential isolated by relay NO contact Contacts no protected Contact rating AC 60 V 50 mA DC 60V 50 mA There are two trigger units in use SDCS FEP 1 for systems used for mains up to 500...

Page 149: ..._DCF_004_506_140 520_a ai Overvoltage protection DCF506 0140 51 DCF506 0520 51 Dimensions in mm Weight appr 8 kg X3 X1 X4 X2 1 2 SDCS FEP 1 500 V SDCS FEP 2 690 V MG_DCF_005_506_1200 1500_a ai 42 145 8 5 355 145 f M6 M8 40 32 35 8 5 482 20 135 X11 X12 Overvoltage protection DCF506 1200 51 DCF506 1500 71 Dimensions in mm Weight appr 20 kg ...

Page 150: ... OFAX 00 S3L H2 DCS880 S01 0135 04 05 DCS880 S02 0150 04 05 200A 660V UR 1 0 87 OFAX 1 S3 DCS880 S01 0180 04 05 DCS880 S02 0200 04 05 250A 600V UR 0 59 OFAX 1 S3 DCS880 S01 0225 04 05 DCS880 S02 0250 04 05 315A 660V UR 2 0 47 OFAX 2 S3 DCS880 S01 0270 04 05 DCS880 S02 0300 04 05 500A 660V UR 3 0 30 OFAX 3 S3 H3 DCS880 S01 0290 06 DCS880 S02 0320 06 OFAX 3 S3 DCS880 S01 0315 04 05 DCS880 S02 0350 0...

Page 151: ...X 1 S3 250 x 174 x 123 IP20 OFAX 2 S3 250 x 214 x 133 IP20 OFAX 3 S3 265 x 246 x 160 IP20 Line reactor L IRMS Ipeak Rated voltage Weight Power losses Recommended for uk 1 H A A UN kg Fe W Cu W armature converter ND01 512 18 27 500 2 0 5 16 DCS 0025 ND02 250 37 68 500 3 0 7 22 DCS 0050 ND03 300 37 68 600 3 8 9 20 DCS 0050 ND04 168 55 82 500 5 8 10 33 DCS 0075 ND05 135 82 122 600 6 4 5 30 DCS 0100 N...

Page 152: ...0 1000 X Y Z b a a1 c A X B Y C Z A B C X Y Z 3 A B C X Y Z d e g f M E _ D R O _ 0 0 1 _ N D 1 6 _ a d s f Line reactor mm a1 mm a mm b mm c mm d mm e mm f mm g mm mm2 ND 01 120 100 130 48 65 116 4 8 6 ND 02 120 100 130 58 65 116 4 8 10 ND 03 148 125 157 63 80 143 5 10 10 ND 04 148 125 157 78 80 143 5 10 16 ND 05 148 125 157 78 80 143 5 10 25 ND 06 178 150 180 72 90 170 5 10 35 C 1 B 1 F 0 3 H 2 ...

Page 153: ...0 x 10 ND Torque Nm ND13 ND14 M10 25 ND15 ND16 ND17 M12 50 A A A A 18x13 3x 100 2 140 45 45 4 154 2 342 2 150 40 50 2 123 10 1 290 100 30 0 3 224 1 5 4 0 ø1 3 M E _ D R O _ 0 0 3 _ N D 1 3 1 4 _ a d s f 6x 10x18 2 151 45 90 5 176 2 440 2 181 147 48 15 80 40 ø13 30 140 1 390 140 30 20 A A A A 147 13 0 3 3 1 6 18 1 5 6 0 ø1 3 M E _ D R O _ 0 0 4 _ N D 1 5 1 6 _ a d s f 3 0 ...

Page 154: ...0401 DCS880 Hardware manual e d Line reactors type ND17 Tightening torque ND Torque Nm ND13 ND14 M10 25 ND15 ND16 ND17 M12 50 ø 1 4 4 0 2 0 2 0 4 0 2 0 8 0 v e r z i n n t M E _ D R O _ 0 0 5 _ N D 1 7 _ a d s f t i n p l a t e d ...

Page 155: ...other components please consider relevant standards in case the busbar materials are different Attention Do not use the line reactor terminals as cable or busbar support Line reactors type ND401 402 Line reactor uk 4 L H IRMS A Ipeak A Ratedvoltage V Weight kg Power losses DC current for Umains 400 VAC DC current for Umains 500 VAC Fe W Cu W ND401 1000 18 5 27 400 3 5 13 35 22 6 18 ND402 600 37 68...

Page 156: ...8 ND407 255 275 155 175 125 95 10 9 11 M10 37 ND408 285 285 180 210 150 95 10 9 11 Line reactor uk 4 A mm B mm C mm D mm E mm F mm Ø G mm Ø H mm Ø K mm Torque Nm ND409 320 280 180 210 150 95 10 11 11 M10 37 ND410 345 350 180 235 150 115 10 13 14 M12 63 ND411 345 350 205 270 175 115 12 13 2 11 M10 37 ND412 385 350 205 280 175 115 12 13 2 11 ND413 445 350 205 280 175 115 12 13 2 11 B A F 2 10 50 ø H...

Page 157: ...3 20 100 16 T3 03 IF 16 17 20 120 25 T3 04 IF 30 33 36 180 50 T3 05 IF 50 57 60 250 63 U1 690 V 10 50 60 Hz T3 11 IF 6 7 15 80 10 T3 12 IF 12 13 20 125 16 T3 13 IF 16 17 30 150 20 T3 14 IF 30 33 60 230 50 T3 15 IF 50 57 60 320 63 Autotransformer T3 A mm B mm C mm D mm E mm F mm Ø G mm T3 01 T3 11 210 110 112 75 240 10 18 95 T3 02 T3 12 T3 03 210 135 112 101 240 10 18 95 T3 13 230 150 124 118 270 1...

Page 158: ...EX 425 Int and DCF803 0035 up to a field current of 16 A Connection example Line reactor L3 L3 H IRMS A IPEAK A Weight kg Powerlosses W ND30 2 500 16 16 1 1 8 2 4 5 Ø 2 m a x 7 0 m a x 8 0 3 7 5 2 1 0 0 0 1 3 4 1 3 2 4 5 5 M E _ D R O _ 0 0 9 _ N D 3 0 _ a d s 4 Input voltage max 500 V Frequency 50 60 Hz mm 2 2 L3 4 1 3 SB_SIC_004_b ai ...

Page 159: ...hase Transformer T2 Power VA Weight kg Powerlosses W Fuse F2 A Secondary current A T2 1 400 15 100 16 6 230 V 12 115 V F2 T2 0 V 115 V 230 V S F _ D R O _ 0 0 1 _ T 2 _ a d s f 1 5 0 1 0 6 1 2 5 1 2 8 1 4 8 1 0 0 5 3 5 0 1 1 5 2 3 0 0 3 8 0 4 0 0 4 1 5 4 5 0 5 0 0 5 2 5 5 7 5 6 0 0 6 6 0 6 9 0 6 3 m m F a s t o n M E _ T R A _ 0 0 2 _ T 2 _ a d s f F2 T2 0 V 115 V 230 V 230 V S F _ D R O _ 0 0 1 _...

Page 160: ... SA_TRA_001_T8_a ai 500 V 600 V 460 V 530 V 400 V 460 V 500 V 600 V 460 V 530 V 400 V 460 V 500 V 600 V 460 V 530 V 400 V 460 V Input voltage 500 460 VAC or 600 530 VAC 15 3 phase Input frequency 50 60 Hz Output voltage 400 VAC or 460 VAC 3 phase Transformer T8 Power VA Weight kg Powerlosses W Secondary current A T8 5 580 20 16 7 460 V SA_TRA_002_ErP_a ai 500 V 460 V 400 V U1 V1 W1 500 V 460 V 400...

Page 161: ...3324P000x 1 Plastic optic fiber double cable plug 0 5 30 m 3ADT693318P000x 2 Plastic optic fiber double cable plug 5 m 3ADT693752P0004 3 HCS silica double without plastic jacket plug 30 50 m 3ADT693355P00xx 4 HCS silica double with plastic jacket plug 50 200 m 3ADT693356P0xxx 5 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 blue black L blue black black blue L L orange black orange black 5 mm L blue...

Page 162: ...K just the housing use standard D Sub9 or D Sub15 high density connectors X1 DCF803 0016 FEX 425 Int DCF803 0035 ME_KAB_001_DCSLink_b ai 20 mm 30 mm 10 mm 40 mm 10 mm 140 mm 20 mm 3 2 1 1 2 1 2 3 2 1 3 1 2 5 3 4 2 1 3 1 2 1 2 X3 DCF803 0016 FEX 425 Int DCF803 0035 X2 DCF803 0050 DCF803 0060 DCF804 0050 DCF804 0060 SDCS DSL H1x X51 SDCS DSL H1x X52 X53 red black white blue screen black Heat shrink ...

Page 163: ...Accessories 163 3ADW000462R0401 DCS880 Hardware manual e d ...

Page 164: ...0462R0401_Rev D 03_2019 ABB ABB Automation Products Wallstadter Straße 59 D 68526 Ladenburg Germany Telefon 49 0 6203 71 7608 Telefax 49 0 6203 71 7609 www abb com dc drives 462R0401A9120000 462R0401A9120000 ...

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