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ABB CGWB 13, Operator'S Manual

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ABB CGWB 13 Operator'S Manual Download Page 4

 

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Contents of this Operator's Manual 

This Operator's Manual contains all information required to be able to 
install, put into operation and operate the heatable sample gas lines 
CGWB 13, TBL 01-S, TBL 01-C and TBL 01-E safely and as specified. 

The Operator's Manual also contain information about the operation of 
the temperature controller type 703041. The complete Operator's Manual 
of the temperature controller is a constituent of the scope of supply and 
delivery. 

Symbols and Typefaces in the Operator's Manual 

WARNING denotes safety instructions which must be followed when 
handling the device, in order to prevent danger to user. 

NOTE denotes information about particular features with regard to the 
handling of the device and the use of this Operator's Manual. 

1, 2, 3, ...

 denotes the reference numbers in the figures. 

Spare Parts 

You can order spare parts via our service "Parts OnLine". You will find 
Parts OnLine on the Internet at "http://www.abb.com/partsonline". 

Further Details on the Internet 

You will find further details about the products and services of ABB 
Analyzer Technology on the Internet at "http://www.abb.com/analytical".  

Preamble 

Summary of Contents for CGWB 13

Page 1: ...Heatable Sample Gas Lines CGWB 13 TBL 01 S TBL 01 C TBL 01 E Operator s Manual 42 23 24 EN Rev 5 ...

Page 2: ......

Page 3: ...ements and Procedures for Electrical Connection 17 Electrical Connections of Sample Gas Lines 19 Electrical Connections for the Temperature Controller 20 Operation of the Temperature Controller 21 Operator Panel of the Temperature Controller 21 Operation of the Temperature Controller 22 Technical Data 27 Heatable Sample Gas Line CGWB 13 27 Heatable Sample Gas Lines TBL 01 S TBL 01 C TBL 01 E 28 Pu...

Page 4: ...ymbols and Typefaces in the Operator s Manual WARNING denotes safety instructions which must be followed when handling the device in order to prevent danger to user NOTE denotes information about particular features with regard to the handling of the device and the use of this Operator s Manual 1 2 3 denotes the reference numbers in the figures Spare Parts You can order spare parts via our service...

Page 5: ...e Telephone 49 0 180 5 222580 Telefax 49 0 621 38193129031 E mail automation service de abb com Specified Use The heatable sample gas lines of the types CGWB 13 TBL 01 S TBL 01 C and TBL 01 E are used to prevent the formation of condensate when the sample gas is being fed from the gas sampling point to the gas analyzer Any other application is not compliant with the specified use Observation of th...

Page 6: ... work should work on the device Special Information and Precautions These include The content of this operator s manual The safety information affixed to the device The applicable safety precautions for installing and operating electrical devices Safety precautions for working with gases acids condensates etc National Regulations The regulations standards and guidelines cited in this operator s ma...

Page 7: ...f the protective lead is interrupted inside or outside the device or if the protective lead is disconnected Risks Involved in Opening the Covers Current bearing components can be exposed when the covers or parts are removed even if this can be done without tools Current can be present at some connection points Risks Involved in Working with an Open Device All work on a device that is open and conn...

Page 8: ...shorten the sample gas line only types CGWB 13 and TBL 01 C see section Assembling or Shortening the Heatable Sample Gas Line on page 8 3 Install the heatable sample gas line see section Laying the Heatable Sample Gas Line Correctly on page 13 4 Carry out the electrical connection see section Requirements and Procedures for Electrical Connection on page 17 After you have carried out these steps th...

Page 9: ...ontents of the delivery to ensure that it is complete by comparing the actual goods with the dispatch note NOTE Keep the packing material for possible future transport If damage has occurred during transport due to improper handling please submit a damage report to the transport institution railway company post office forwarding agency within seven days C H A P T E R 1 Assembly ...

Page 10: ...3 Process line The contact points of the heating cable are approx 580 600 mm apart WARNING Danger of failure of the heatable sample gas line Ensure that you carry out all the requisite assembly and shortening work as described in these instructions The heating of the heatable sample gas line must work perfectly over the entire length Otherwise there is a danger of all the downstream modules and de...

Page 11: ...Small depressions in the heating cable mark the contact points of the hottest points in the cable They are 600 mm apart in each case You must separate and insulate the heating cable so that the last contact point is not more than 100 mm from the end of the cable If the last contact point is 600 mm away from the end of the cable in the worst case the maximum heating power is no longer available ove...

Page 12: ...ntact point is not more than 100 mm away from the end of the cable NOTE Take note of the contact points in the heating cable and do not cut at a contact point If necessary cut the sample gas line to length by a further 250 mm 1 Sample gas line 2 Sealing compound 3 Heating cable 2 Push back the heat insulation and encapsulate the end of the sheathing with the silicone sealing compound End sealant f...

Page 13: ... Heating cable with protective braiding 2 Resistance wire 3 Insulated copper conductor strip 10 mm 4 Insulated copper conductor 4 Insulate the cable ends with the enclosed shrink sleeve 1 Heating cable with protective braiding 2 Shrink sleeve 5 Pass the end piece over the process line 1 Sample gas line 2 End piece ...

Page 14: ... maximum temperature of the heat gun may not exceed 120 C otherwise the shrink sleeve will be damaged 7 Encapsulate the process line inlet with End sealant Assemble or Shorten the Sample Gas Line TBL 01 C A shortening set is enclosed with the sample gas line TBL 01 C Instructions for assembling and shortening the sample gas line are a constituent of the shortening set ...

Page 15: ...not lay the heated sample gas line in a thermowell When laying the sample gas line avoid the formation of water locks particularly at the sampling points Do not lay the heated sample gas line in a cable tray together with other electrical or pneumatic lines especially not in an enclosed cable tray When laying the heated sample gas lines on exposed C profiles with BBS cable clips Do not overtighten...

Page 16: ... Avoid heat accumulation through wrapping the heatable sample gas line with other materials otherwise the sample gas line will overheat at these points Do not cover the area near the temperature sensor otherwise the rest of the sample gas line will cool down Do not wrap the sample gas line Ensure that the area near the temperature sensor is exposed This results in error free temperature measuremen...

Page 17: ...protective braiding and the heatable sample gas line may occur Tighten the BBS cable clips sufficiently but not excessively in order to prevent damage to the protective braiding and the heatable sample gas line Permissible Values for Laying the Sample Gas Line Comply with the following values when laying the heatable sample gas line Characteristic Permissible value Basic version 50 m Maximum line ...

Page 18: ...f the Temperature Controller Type 703041 dimensions in mm 56 124 1 1 Attachment for top hat rail TS35 Installation of the Temperature Controller Type 703041 Step Action 1 Install the temperature controller on the top hat rail in the rail mount housing ...

Page 19: ... be connected to a protective conductor before any other connections are set up The device can be dangerous if the protective conductor is interrupted inside or outside the device or the protective conductor terminal is disconnected WARNING You must be able to disconnect the device from the power supply For this purpose install a 2 pin mains isolator in the power supply line since the device does ...

Page 20: ...wer supply leads are adequately fuse protected miniature circuit breakers Install either a mains isolator in the power supply leads or a switchable socket near the device thus making it possible to disconnect all poles of the device and the switching units from the power supply if necessary Connect the power supply as follows Step Action 1 Connect the power supply leads to the terminals according ...

Page 21: ...19 Electrical Connections of Sample Gas Lines L1 N 1 PE 2 ϑ 1 Connections for heating 2 Connections for temperature measurement ...

Page 22: ...2343341142143 1 3 2 242243 83 81 80 112111113 5 4 6 ϑ 4 3 1 2 7 12 11 10 9 8 1 110 240 VAC 15 10 48 63 Hz 2 Unassigned connections 342 343 and 341 3 Binary output 1 4 Alarm 2 limiter max 230 V 3 A 5 0 12 V 6 Alarm 1 temperature max 230 V 3 A 7 Fuse M2A 8 Binary output 2 9 Coupling relay use for load current 2 A 10 Solid state relay TYA 432 100 30 11 Load output 12 Resistance thermometer Pt100 DIN ...

Page 23: ...SP1 Possible display values SP1 SP2 SP3 SP4 SP set point 3 7 segment display green four digit Decimal place configurable is also used for the user guidance display of parameter and level symbols Basic setting set point 4 Function keys 5 Signaling yellow Display of Switch positions of binary outputs 1 6 Ramp program function active Manual operation active 6 16 segment display units green two digit ...

Page 24: ...r of damage to the regulated device You may not make any changes to set points and limits which do not comply with the specified use of the regulated device Alterations to the preset set points may therefore only be carried out by trained technical personnel ...

Page 25: ... to the separately enclosed Operator s Manual of the controller Step Action 1 Remove the controller from the rail mount housing 2 Remove the hardware bridge between terminals 80 and 83 3 Remove the level locking as described in the section Level locking 4 Make any requisite changes to set points as described in the section Selection of a function Operator level OPr Process data Proc Configuration ...

Page 26: ...Proc User data Display USEr Program data Display Pro Parameter level Display PArA Choice between Set of parameters 1 Display PAr 1 Set of parameters 2 Display PAr 2 Configuration level Display ConF Choice between Analog inputs Display InP Controller Display Cntr Sensor Display Pro Limit comparators Display LC Outputs Display OutP Binary functions Display bi nF Display Display di SP Timer Display t...

Page 27: ...red function in the following level with or key Level Locking Access to the individual levels can be locked by inputting a code number The following values can be selected via the function keys Code Operator level Parameter level Configuration level 0 free free free 1 free free locked 2 free locked locked 3 locked locked locked The preset default value for the code is 0 You can select one of the o...

Page 28: ...ue input Step Action 1 Select the parameter with or 2 Change to the input mode with Result The lower display blinks 3 Change the value with or The change is made dynamically through the length of the key press 4 If you wish to apply the set value permanently Press or wait 2 s If you do not wish to apply the value Press ...

Page 29: ...ating power 16 W m 30 W m 60 W m Current consumption Making hold current 65 25 mA 0 15 A m 0 3 A m Holding temperature 20 50 C 90 110 C 200 C Ambient temperature 30 60 C 30 60 C 30 60 C Outer diameter 30 mm 43 mm 40 mm Sample gas hose 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm Maximum line length 130 m 90 m 60 m Line bushing M42 M42 M42 Minimum bending r...

Page 30: ...side pipe projecting 300 mm or silicone caps on each side probe 6 4 VA connection analysis pipe projecting 300 mm Power supply 230 V or 115 V 50 60 Hz 230 V or 115 V 50 60 Hz Heating power 30 W m 90 W m Holding temperature 90 110 C 200 C Ambient temperature 30 60 C 30 60 C Outer diameter 43 mm 43 mm Maximum line length 100 m 40 m Line bushing M48 M48 Minimum bending radius 200 mm 200 mm Weight app...

Page 31: ...de mandatory for ACMP or probe PTFE cap analyzer POM cap mandatory for ACMP 120 C PA hard caps Power supply 230 V or 115 V 50 60 Hz 230 V or 115 V 50 60 Hz Heating power 30 W m or 47 W m 90 W m Holding temperature 100 C or 120 C 200 C Ambient temperature 30 60 C 30 60 C Outer diameter 43 mm 43 mm Maximum line length 70 m 40 m Line bushing M48 M48 Minimum bending radius 200 mm 200 mm Weight approx ...

Page 32: ...herwise there is a danger of electric shock Putting the Heatable Sample Gas Line out of Service Step Action 1 Disconnect the power supply to the sample gas pump 2 Disconnect the power supply to the heated sample gas line 3 For toxic or highly corrosive gases Purge the sample gas line with instrument air dry oil and grease free or dry nitrogen C H A P T E R 5 Putting out of Service and Packing ...

Page 33: ...e g silica gel The amount of desiccant used should be adequate for the package volume and the probable shipping time at least 3 months 2 Pack the device in an adequately large box lined with shock absorbent material e g foam material The thickness of the cushioning material should be adequate for the weight of the device and the mode of shipping The box should also be lined with a double layer of ...

Page 34: ...tallation 6 H Heatable Sample Gas Line CGWB13 27 Heatable Sample Gas Lines TBL 01 S TBL 01 C TBL 01 E 28 L Laying the Heatable Sample Gas Line Correctly 6 13 O Operation of the Temperature Controller 21 22 Operator Panel of the Temperature Controller 21 P Packing for Return 31 Preamble 2 Putting out of Service 30 Putting out of Service and Packing 30 R Requirements and Procedures for Electrical Co...

Page 35: ......

Page 36: ...ovement and the right is reserved to modify the information contained herein without notice Printed in the Fed Rep of Germany 05 07 ABB 2007 42 23 24 EN Rev 5 ABB Automation GmbH Analytical Stierstaedter Strasse 5 60488 Frankfurt am Main Germany Phone 49 69 7930 40 Fax 49 69 7930 4566 E Mail analytical mkt deapr de abb com 3KXG171104R4201 ...

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