ABB AP100 Series Instruction Manual Download Page 8

6

2.3

Preparing the Electrode Cartridge – Fig. 2.6

Important Note. Before preparing the electrode

cartridge, read through Section 2.4 to become familiar
with the appropriate installation procedure.

The procedure in Fig. 2.6A is appropriate for both pH and
redox (ORP) electrode cartridges. The cartridge is supplied
with a protective cap filled with a 7 pH buffer solution and
should not require pre-conditioning; it is ready for immediate
use.

…2

INSTALLATION

2.4

Installing the Electrode Cartridge – Fig. 2.6

Caution

• Ensure an ‘O’ ring is fitted to seal each cable connector.

• Tighten each plug to ensure a good seal. It is vital that

the terminations are kept dry at all times.

• Ensure the cable is fed through the dip system tube

before the cable is connected. To avoid the risk of damp/
corrosive air damaging the cable plugs, connect to the
electrodes as soon as possible.

2.4.1

In-line pH Systems

a) Fit the flow cell into the pipeline observing all safety

precautions. Fit isolating valves where necessary to
enable safe access to the sensor for maintenance
purposes.

b) Ensure that all connections are tight.

c) Connect the tagged end of the cable to the 4600 Series pH/

Redox meter – see Fig. 2.7 and Table 2.1.

Grey

Blue

Red

White

Measuring

Electrode

Reference

Temp.

Comp.

Measuring

Electrode

Reference

Grey

Co-ax Inner

Co-ax Inner

A – pH Systems

B – Redox (ORP) Systems

Black

Fig. 2.7 Cable Termination – 4600 Transmitters

Fig 2.6 Removing the Protective Cap

Note. Retain protective cap and tape for future use.

Fit cartridge –
see Section 2.4.

5

6

Calibrate –
see Section 3.

3

Rinse with
demineralised
water.

Unwind adhesive tape.

Pull off
protective
cap.

1

2

Shake gently

to dislodge air

bubbles.

4

Summary of Contents for AP100 Series

Page 1: ...AnalyzeIT pH Redox ORP Cartridge Sensors with Water Wash Option AP100 Series Instruction Manual IM AP100_1 ...

Page 2: ...l conditions result in degraded process system performance leading to personal injury or death Therefore comply fully with all Warning and Caution notices Information in this manual is intended only to assist our customers in the efficient operation of our equipment Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without...

Page 3: ...Cartridge 6 2 4 Installing the Electrode Cartridge 6 2 4 1 In line pH Systems 6 2 4 2 Submersible Systems pH and Redox 7 2 4 3 Dip Systems pH and Redox 8 2 4 4 Cable Termination 9 3 CALIBRATION 9 4 MAINTENANCE 10 4 1 General Cleaning 10 4 2 Liquid Junction and Electrolyte Level 10 4 2 1 Replacing Liquid Junction 10 4 2 2 Checking Electrolyte Level 10 4 3 Storage of the Electrode 10 5 SPARES 11 ...

Page 4: ...e r c S 4 0 1 P A e l b i s r e m b u S s e p y T r o s n e S 1 X 0 1 P A 0 0 1 o t 0 s s a l g d r a d n a t S H p 4 1 o t 0 C 2 X 0 1 P A 0 0 1 o t 0 s s a l g d r a d n a t S h s a W r e t a W s u l p H p 4 1 o t 0 C 3 X 0 1 P A 0 7 o t 0 s s a l g e c n a t s i s e r w o L H p 1 1 o t 0 C 4 X 0 1 P A 0 7 o t 0 s s a l g e c n a t s i s e r w o L h s a W r e t a W s u l p H p 1 1 o t 0 C 5 X 0 ...

Page 5: ...or 1 NPT Female Thread AP101 2 3 In Line Flow System Dimension A Overall Length Ø 63 2 5 Dimension A 7674 1060 41 75 7675 2060 81 10 7676 3060 120 50 AP103 Dip System Cable Anchor point for additional support light chain or flexible cable Ø 48 1 875 176 6 92 101 3 97 Ø 27 9 1 10 AP104 Submersible System IN OUT 3 8 NPT Male Stud Couplings not supplied 40 1 57 62 2 44 115 4 53 216 8 50 Ø 65 2 56 AP1...

Page 6: ...ed Flowcell Assembly IN OUT 3 8in NPT Male Stud Couplings not supplied Clamp Optional Recommended clamps not supplied Fig 2 1 Typical Installation To ensure that the cartridge is always in solution To prevent spillage when cartridge is removed Sample Flow Drain Fig 2 2 Recommended Installation for Samples with Entrained Air or Intermittent Flow To prevent spillage when cartridge is removed B Appro...

Page 7: ...aws Caution The maximum water pressure at the electrode should not exceed 4 bar At NO time should the sample pressure be allowed to exceed that of the water wash water supply Fit a non return valve if this possibility exists Information As all quick fit connectors used in Water Wash systems incorporate cutoff valves tubes may subsequently be disconnected on operational equipment without sample los...

Page 8: ...le is connected To avoid the risk of damp corrosive air damaging the cable plugs connect to the electrodes as soon as possible 2 4 1 In line pH Systems a Fit the flow cell into the pipeline observing all safety precautions Fit isolating valves where necessary to enable safe access to the sensor for maintenance purposes b Ensure that all connections are tight c Connect the tagged end of the cable t...

Page 9: ...aling area are clean on bayonet cartridge versions h Fit the electrode cartridge to the flow cell screw or bayonet action see Fig 1 2 Avoid excessive twisting of the cable on screw type cartridges by disconnecting the cable from the electrode before screwing it into the flow cell Fit connector plug on completion 2 4 2 Submersible Systems pH and Redox a Connect the tagged end of the cable to the 46...

Page 10: ...n 3 a Pull out the O ring sealed end cap 6 from the dip tube If water wash has been ordered there will be a water wash tube connected to the connector insert in the cap b Pull out the O ring sealed adaptor 4 from the other end of the dip tube and using PTFE tape on the threads of the cartridge screw the cartridge 1 fully into the adaptor 4 Caution It is essential that PTFE tape is used around the ...

Page 11: ...trode surface with demineralised water 3 Proceed as described in the paragraph above Refer to the instruction manual for the pH transmitter for full details of the calibration procedure Warning Before removing any electrode from a flow line ensure that any isolating valves have been closed Caution It is important when buffering to ensure that the visible surface of the electrodes has been cleaned ...

Page 12: ...replace with a new one if necessary and install the electrode 4 3 Storage of the Electrode Caution Failure to ensure the glass membrane and reference element do not dry out may irreversibly affect the response of the electrode If it is necessary to remove the electrode from the sample line fill the retained protective cap see Fig 2 6 with water and cotton wool or equivalent and fit it to the cartr...

Page 13: ... s n o C r e b m u N t r a P t n e m h s i b r u f e R s g n i r O g n i s i r p m o c t i K M 5 3 e t t e p i p e t y l o r t c e l e l C K n o i t c n u j d i u q i l y e k n o i t c a r t x e 8 8 0 0 7 6 7 s e r a p S m e t s y S r o t p a d A t e n o y a B d e w e r c S 3 6 0 0 7 6 7 t e n o y a B l l e c w o l F 1 4 0 0 7 6 7 d e w e r c S l l e c w o l F 2 4 0 0 7 6 7 t e n o y a B g n i R O...

Page 14: ...12 ...

Page 15: ...umentation pH conductivity and dissolved oxygen transmitters and sensors ammonia nitrate phosphate silica sodium chloride fluoride dissolved oxygen and hydrazine analyzers Zirconia oxygen analyzers katharometers hydrogen purity and purge gas monitors thermal conductivity Customer Support We provide a comprehensive after sales service via a Worldwide Service Organization Contact one of the followin...

Page 16: ... Lockheed Way Carson City NV 89706 USA Tel 1 775 883 4366 Fax 1 775 883 4373 ABB has Sales Customer Support expertise in over 100 countries worldwide www abb com The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice Printed in UK 03 04 ABB 2004 ...

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