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Application macros 51

5

Application macros

What this chapter contains

This chapter describes the intended use, operation and default control connections of
the application macros.

More information on the connectivity of the JCU control unit is given in the

Hardware

Manual

of the drive.

General

Application macros are pre-defined parameter sets. When starting up the drive, the
user typically selects one of the macros as a basis, makes the essential changes and
saves the result as a user parameter set.

Application macros are activated through the control panel main menu by selecting
ASSISTANTS – Firmware assistants – Application Macro. User parameter sets are
managed by the parameters in group

(page

).

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Summary of Contents for ACS850 series

Page 1: ...ACS850 Firmware Manual ACS850 Standard Control Program...

Page 2: ......

Page 3: ...Firmware Manual ACS850 Standard Control Program 3AUA0000045497 Rev B EN EFFECTIVE 16 1 2009 2009 ABB Oy All Rights Reserved Start up Table of contents...

Page 4: ......

Page 5: ...ontrol 26 Local control 26 External control 27 Operating modes of the drive 27 Speed control mode 27 Torque control mode 27 Special control modes 27 4 Program features What this chapter contains 29 Ap...

Page 6: ...tion 46 Thermal motor protection model 46 Temperature measurement 46 Settings 48 Timers 48 User load curve 50 User U f curve 50 5 Application macros What this chapter contains 51 General 51 Factory ma...

Page 7: ...rocess variable 156 36 Timed functions 162 38 Flux ref 167 40 Motor control 168 42 Mech brake ctrl 169 44 Maintenance 173 45 Energy optimising 179 47 Voltage ctrl 180 48 Brake chopper 180 49 Data stor...

Page 8: ...overview 244 Setting up communication through a fieldbus adapter module 245 Drive control parameters 247 The fieldbus control interface 248 The Control Word and the Status Word 249 Actual values 249 F...

Page 9: ...the complete safety instructions before you install commission or use the drive The complete safety instructions are given at the beginning of the Hardware Manual Read the software function specific w...

Page 10: ...of the features of the ACS850 Standard Control Program Application macros contains a short description of each macro together with a connection diagram Parameters describes the parameters of the driv...

Page 11: ...ns on how to use DriveStudio see DriveStudio User Manual 3AFE68749026 English The start up procedure includes actions which need to be performed only when the drive is powered up for the first time e...

Page 12: ...on the first pages of the appropriate hardware manual Check the installation See the installation checklist in the appropriate hardware manual Check that the starting of the motor does not cause any...

Page 13: ...ccept the new parameter value CANCEL to retain the old value At any point press EXIT to return to the previous level Set parameter 16 15 Menu set sel to Load long to make all parameters visible 16 15...

Page 14: ...th DTC control 99 05 Motor ctrl mode DTC Better control accuracy can be achieved by setting also parameters 99 11 99 12 motor nominal current Allowed range approximately 1 6 I2n 2 I2n of the drive 0 2...

Page 15: ...cy is not given on the motor nameplate it has to be calculated with the following formula f n p 60 where p number of pole pairs n motor nominal speed 99 08 Mot nom freq motor nominal speed Range 0 100...

Page 16: ...or nominal currents 99 06 Mot nom current Set the nominal motor frequencies Frequencies must be the same 99 08 Mot nom freq Set the sum of the motor nominal powers If the motor powers are close to eac...

Page 17: ...ameter 99 05 Motor ctrl mode Scalar 99 13 Idrun mode 11 07 Autophasing mode NORMAL ID run should be selected whenever possible Note The driven machinery must be de coupled from the motor with Normal I...

Page 18: ...run Note The Run enable signal must be active 10 11 Run enable ID run is indicated by alarm ID RUN and by a rotating display on the 7 segment display Alarm ID RUN 7 segment display If the ID run is n...

Page 19: ...figure or switch the drive power off and on again so that the new parameter settings take effect 90 10 Enc par refresh Checking the encoder resolver connection Follow these instructions when encoder r...

Page 20: ...should always be performed after resolver cable connection has been modified Autotuning routines can be activated by adjusting parameter 92 02 Exc signal ampl or 92 03 Exc signal freq and then setting...

Page 21: ...brake resistor is needed in some applications to allow the drive to dissipate regenerative energy The chopper connects the brake resistor to the intermediate circuit of the drive whenever the DC volta...

Page 22: ...maximum allowed operating load of the motor Set the zero speed load A higher value can be used if the motor has an external motor fan to boost the cooling Set the break point frequency of the motor lo...

Page 23: ...eed of the motor Start the drive by switching digital input DI1 on Digital input status can be monitored with signal 02 01 DI status 02 01 DI status Check that analog input AI1 is used as a voltage in...

Page 24: ...24 Start up...

Page 25: ...Control locations and operating modes 25 3 Control locations and operating modes What this chapter contains This chapter describes the control locations and operating modes of the drive...

Page 26: ...control panel always overrides the external control signal sources when used in local control Changing the control location to local can be disabled by parameter 16 01 Local lock The user can select...

Page 27: ...trol modes Speed control mode Motor rotates at a speed proportional to the speed reference given to the drive This mode can be used either with estimated speed used as feedback or with an encoder or r...

Page 28: ...28 Control locations and operating modes...

Page 29: ...Program features 29 4 Program features What this chapter contains This chapter describes the features of the control program...

Page 30: ...Several autophasing modes are available see parameter 11 07 Autophasing mode The turning mode is recommended especially with case 1 as it is the most robust and accurate method In turning mode the mo...

Page 31: ...sented in the hardware manual of the drive Settings Parameter group 57 D2D communication page 186 Emergency stop Note The user is responsible for installing the emergency stop devices and all the addi...

Page 32: ...When a jogging function is activated the drive starts and accelerates to the defined jogging speed along the defined jogging acceleration ramp When the function is deactivated the drive decelerates to...

Page 33: ...e jogging speed 7 8 x 0 1 Jog enable is not active normal operation continues 8 9 x 0 1 Normal operation overrides the jogging Drive follows the speed reference 9 10 x 0 0 Drive decelerates to zero sp...

Page 34: ...ms intervals when the drive is running and specify a value that corresponds to 100 The collected samples are sorted into 10 read only parameters according to their amplitude Each parameter represents...

Page 35: ...s counter is incremented whenever the monitored digital source changes state from 0 to 1 Value counter This counter measures by integration the monitored parameter An alarm is given when the calculate...

Page 36: ...eration Y 1 Drive control mode is forced to speed scalar Z 1 Ramp generator output is forced to zero 0 Ramp generator output is enabled normal operation 1 Brake control is active 42 01 Brake ctrl With...

Page 37: ...eed AND close command delay 42 06 Close cmd delay has elapsed 7 Brake is closed acknowledgement 0 AND brake close delay 42 04 Close delay has elapsed Start 0 8 Start 1 AND brake open request is on sou...

Page 38: ...ined in IEC 61800 2 is not considered as a safety device mentioned in the European Machinery Directive and related harmonised Ts Start torque at brake release parameter 42 08 Brake open torq Tmem Stor...

Page 39: ...ff is controlled via signal 03 16 Brake command The source for the brake supervision is selected by parameter 42 02 Brake acknowl The brake control hardware and wirings need to be done by the user Bra...

Page 40: ...block diagram below illustrates the process PID control Sleep function for process PID control The following example visualizes the operation of the sleep function The drive controls a pressure boost...

Page 41: ...drive has two programmable analog inputs Each of the inputs can be independently set as a voltage 0 2 10 V or 10 10 V or current 0 4 20 mA input by a jumper on the JCU Control Unit Each input can be f...

Page 42: ...a frequency output The number of digital inputs outputs can be increased by using FIO xx I O extensions Settings Parameter group 14 Digital I O page 96 Programmable relay outputs The drive has one rel...

Page 43: ...fe Torque Off function see the Hardware Manual of the drive Switched supply and motor cabling parameter 30 08 The drive can detect if the supply and motor cables have accidentally been switched for ex...

Page 44: ...l in applications that require a high break away torque In Direct Torque Control DTC no IR compensation is possible or needed Signal supervision Three signals can be selected to be supervised by this...

Page 45: ...er The controller output is the reference for the torque controller A Undercompensated B Normally tuned autotuning C Normally tuned manually Better dynamic performance than with B D Overcompensated sp...

Page 46: ...emperature is calculated using the user adjustable motor thermal time and motor load curve The load curve should be adjusted in case the ambient temperature exceeds 30 C It is possible to adjust the m...

Page 47: ...lues as a function of the motor operating temperature It is possible to adjust the motor temperature supervision limits and select how the drive reacts when overtemperature is detected 100 550 1330 40...

Page 48: ...mistor input TH is used For encoder interface module FEN xx connection see the User s Manual of the appropriate encoder interface module Settings Parameter group 31 Mot therm prot page 145 Timers It i...

Page 49: ...Sunday Monday Tuesday Wednesday Time period 1 Start time 00 00 00 Stop time 00 00 00 or 24 00 00 Start on Tuesday Stop day Sunday Time period 2 Start time 03 00 00 Stop time 23 00 00 Start day Wednesd...

Page 50: ...pper boundary overload curve can also be used as a torque or current limiter Settings Parameter group 34 User load curve page 154 User U f curve The user can define a custom U f curve output voltage a...

Page 51: ...e Hardware Manual of the drive General Application macros are pre defined parameter sets When starting up the drive the user typically selects one of the macros as a basis makes the essential changes...

Page 52: ...l control the control location is EXT1 The drive is speed controlled the reference signal is connected to analog input AI1 The sign of the reference determines the running direction The start stop com...

Page 53: ...Output Running DIO2 16 24 V DC 24VD 17 Digital I O ground DGND 18 Digital input output 3 Output Fault 1 DIO3 19 X4 Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Spee...

Page 54: ...are connected to analog inputs AI1 and AI2 respectively A constant speed 300 rpm can be activated through DI4 Default parameter settings for Hand Auto macro Below is a listing of default parameter val...

Page 55: ...15 Digital input output 2 Output Running DIO2 16 24 V DC 24VD 17 Digital I O ground DGND 18 Digital input output 3 Output Fault 1 DIO3 19 X4 Reference voltage VREF 1 Reference voltage VREF 2 Ground A...

Page 56: ...he PID controller is bypassed and the drive no longer controls the process variable Selection between direct speed control and process variable control is done through digital input DI3 A constant spe...

Page 57: ...ital input output 2 DIO2 16 24 V DC 24VD 17 Digital I O ground DGND 18 Digital input output 3 DIO3 19 X4 Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input 1 Process or Speed...

Page 58: ...ue control A constant speed 300 rpm can be activated through DI4 Default parameter settings for Torque control macro Below is a listing of default parameter values that differ from those listed in cha...

Page 59: ...dy DIO1 15 Digital input output 2 Output Running DIO2 16 24 V DC 24VD 17 Digital I O ground DGND 18 Digital input output 3 Output Fault 1 DIO3 19 X4 Reference voltage VREF 1 Reference voltage VREF 2 G...

Page 60: ...t speed func Two acceleration deceleration ramps are selectable through DI3 An external speed reference can be given through analog input AI1 The reference is active only when no constant speed is act...

Page 61: ...1 Ext1 start func In1St In2Dir 10 03 Ext1 start in2 DI2 10 10 Fault reset sel C FALSE 11 03 Stop mode Ramp 13 05 AI1 min scale 0 000 22 01 Acc Dec sel DI3 26 01 Const speed func 0b01 26 02 Const speed...

Page 62: ...ut 1 Output Ready DIO1 15 Digital input output 2 Output Running DIO2 16 24 V DC 24VD 17 Digital I O ground DGND 18 Digital input output 3 Output Fault 1 DIO3 19 X4 Reference voltage VREF 1 Reference v...

Page 63: ...n actual signal or that can be fixed to 0 FALSE or 1 TRUE When adjusting a bit pointer setting on the optional control panel Const is selected in order to fix the value to 0 displayed as C False or 1...

Page 64: ...0 1 rpm 01 15 Temp inverter Estimated temperature of drive heatsink in degrees Celsius 10 1 C 01 16 Temp brk chopper Brake chopper IGBT temperature in degrees Celsius 10 1 C 01 17 Motor temp1 Measured...

Page 65: ...ergy optimising on page 179 1 1 metric ton 02 02 I O values Input and output signals 02 01 DI status Status of digital inputs DI6 DI1 Example 000001 DI1 is on DI2 DI6 are off Note If an FIO 21 extensi...

Page 66: ...tension module manual 1000 1 unit 02 15 AI6 scaled Scaled value of analogue input AI6 See parameters 13 29 AI6 max scale and 13 30 AI6 min scale 1000 1 unit 02 16 AO1 Value of analogue output AO1 in m...

Page 67: ...r supply the motor coasts to stop The drive will restart only with the next rising edge of the Start signal when the Run enable signal is on AND 0 No action 3 StpMode em stop 1 Emergency stop OFF3 bit...

Page 68: ...ce input of Ramp Function Generator to zero 0 No action 15 Ext1 Ext2 1 Switch to external control location EXT2 OR 12 01 0 Switch to external control location EXT1 16 Req startinh 1 Activate start inh...

Page 69: ...erence 0 Normal operation is disabled Drive is not following given reference for example it is modulating during magnetization 4 Em off OFF2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 E...

Page 70: ...ive speed is below limit defined by parameter 19 06 Zero speed limit 0 Drive has not reached zero speed limit 14 Rev act 1 Drive is running in reverse direction 0 Drive is running in forward direction...

Page 71: ...tput of the acceleration compensation torque in percent 10 1 03 09 Torq ref sp ctrl Limited speed controller output torque in percent 10 1 03 11 Torq ref ramped Ramped torque reference in percent 10 1...

Page 72: ...04 07 Process var2 Process variable 2 See parameter group 35 Process variable 1000 1 04 08 Process var3 Process variable 3 See parameter group 35 Process variable 1000 1 04 09 Counter ontime1 Reading...

Page 73: ...e 0 Emergency OFF2 is inactive 5 Em stop off3 1 Emergency OFF3 ramp stop is active 0 Emergency OFF3 is inactive 6 Ack startinh 1 Start inhibit is active 0 Start inhibit is inactive 7 Alarm 1 Alarm is...

Page 74: ...following the given reference eg in magnetization phase drive is modulating 5 Jogging 1 Jogging function 1 or 2 is active 0 Jogging function is inactive 6 Off1 1 Emergency stop OFF1 is active 0 Emerg...

Page 75: ...Bit Name Information 0 Torq lim 1 Drive torque is being limited by the motor control undervoltage control current control load angle control or pull out control or by the torque limit parameters in gr...

Page 76: ...reference maximum limit is active The limit is defined by parameter 24 03 Maximum torq ref 4 Internal cur rent 1 An inverter current limit is active The limit is identified by bits 8 11 5 Load angle...

Page 77: ...word 2 For possible causes and remedies see chapter Fault tracing No Name Value Description FbEq Bit Name 0 Brake start torq 1 Brake not closed 2 Brake not open 3 Safe torq off 4 Sto mode 5 Motor tem...

Page 78: ...116 094A 117 103A 118 144A 119 166A 120 202A 121 225A 122 260A 123 290A 124 430A 125 521A 126 602A 127 693A 128 720A 1 1 09 03 Firmware id Displays the firmware name E g UIFI 09 04 Firmware ver Displ...

Page 79: ...rameter 10 02 Ext1 start in1 The state transitions of the source bit are interpreted as follows 1 3 wire The sources of the start and stop commands is selected by parameters 10 02 Ext1 start in1 and 1...

Page 80: ...ning DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 DIO5 Digital input output DIO5 as indicated by 02 03...

Page 81: ...us bit 5 1074070017 DIO4 Digital input output DIO4 as indicated by 02 03 DIO status bit 3 1073938947 Timed func Bit 4 of parameter 06 14 Timed func stat The bit is on when any one of the four timers c...

Page 82: ...ging function 2 can also be activated through fieldbus regardless of parameter 10 09 1 Active See also parameter 10 07 Jog1 start Note This parameter cannot be changed while the drive is running DI3 D...

Page 83: ...DIO4 as indicated by 02 03 DIO status bit 3 1073938947 DIO5 Digital input output DIO5 as indicated by 02 03 DIO status bit 4 1074004483 DIO6 Digital input output DIO6 as indicated by 02 03 DIO status...

Page 84: ...d by 02 03 DIO status bit 5 1074070019 Const Bit pointer setting see Terms and abbreviations on page 63 Pointer 10 15 Em stop off1 Selects the source of the emergency stop OFF1 signal The drive is sto...

Page 85: ...tart i e protects against unexpected start if the drive trips on a fault and the fault is reset the run enable signal is activated while the start command is active see parameter 10 11 Run enable cont...

Page 86: ...onditions Note If parameter 99 05 Motor ctrl mode is set to Scalar no flying start or automatic restart is possible by default 2 11 02 Dc magn time Defines the constant DC magnetizing time See paramet...

Page 87: ...a constant load is applied to the motor Disabled The DC hold function is disabled 0 Enabled The DC hold function is enabled 1 11 07 Autophasing mode Selects the way autophasing is performed during th...

Page 88: ...selections Speed and Torque Torque selector compares the torque reference and the speed controller output and the smaller of the two is used 3 Max Combination of selections Speed and Torque Torque sel...

Page 89: ...AI1 max Defines the maximum value for analogue input AI1 The input type is selected with jumper J1 on the JCU Control Unit 22 000 22 000 mA or 11 000 11 000 V Maximum AI1 value 1000 1 unit 13 03 AI1...

Page 90: ...ng to minimum AI1 value 1000 1 13 06 AI2 filt time Defines the filter time constant for analogue input AI2 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 07 AI2 max...

Page 91: ...constant for analogue input AI3 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 12 AI3 max Defines the maximum value for analogue input AI3 The input type depends on...

Page 92: ...constant for analogue input AI4 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 17 AI4 max Defines the maximum value for analogue input AI4 The input type depends on...

Page 93: ...constant for analogue input AI5 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 22 AI5 max Defines the maximum value for analogue input AI5 The input type depends on...

Page 94: ...constant for analogue input AI6 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 27 AI6 max Defines the maximum value for analogue input AI6 The input type depends on...

Page 95: ...t as minimum value of AI1 into parameter 13 03 AI1 min The value reverts back to No action automatically 1 AI1 max tune Current analogue input AI1 signal value is set as maximum value of AI1 into para...

Page 96: ...nput Output DIO1 is used as a digital output 0 Input DIO1 is used as a digital input 1 14 03 DIO1 out src Selects a drive signal to be connected to digital output DIO1 when 14 02 DIO1 conf is set to O...

Page 97: ...erv status see page 76 1073743373 Supervision2 Bit 1 of 06 13 Superv status see page 76 1073808909 Supervision3 Bit 2 of 06 13 Superv status see page 76 1073874445 Const Bit pointer setting see Terms...

Page 98: ...3939970 Ref running Bit 4 of 06 02 Status word2 see page 74 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 74 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 75 1073743363 Z...

Page 99: ...073939969 Alarm Bit 7 of 06 01 Status word1 see page 73 1074202113 Ext2 active Bit 8 of 06 01 Status word1 see page 73 1074267649 Fault Bit 10 of 06 01 Status word1 see page 73 1074398721 Fault 1 Bit...

Page 100: ...73808897 Started Bit 2 of 06 01 Status word1 see page 73 1073874433 Running Bit 3 of 06 01 Status word1 see page 73 1073939969 Alarm Bit 7 of 06 01 Status word1 see page 73 1074202113 Ext2 active Bit...

Page 101: ...page 74 1073939970 Ref running Bit 4 of 06 02 Status word2 see page 74 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 74 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 75...

Page 102: ...s a drive signal to be connected to digital output DIO7 when 14 26 DIO7 conf is set to Output Brake cmd 03 16 Brake command see page 71 1073742608 Ready Bit 0 of 06 01 Status word1 see page 73 1073743...

Page 103: ...e page 74 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 75 1073743363 Zero speed Bit 1 of 06 03 Speed ctrl stat see page 75 1073808899 Above limit Bit 2 of 06 03 Speed ctrl stat see pag...

Page 104: ...Brake cmd 03 16 Brake command see page 71 1073742608 Ready Bit 0 of 06 01 Status word1 see page 73 1073743361 Enabled Bit 1 of 06 01 Status word1 see page 73 1073808897 Started Bit 2 of 06 01 Status...

Page 105: ...1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 74 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 75 1073743363 Zero speed Bit 1 of 06 03 Speed ctrl stat see page 75 1073808...

Page 106: ...see page 76 1073743373 Supervision2 Bit 1 of 06 13 Superv status see page 76 1073808909 Supervision3 Bit 2 of 06 13 Superv status see page 76 1073874445 Const Bit pointer setting see Terms and abbrevi...

Page 107: ...58 Freq in min Defines the minimum input frequency for DIO2 when parameter 14 06 DIO2 conf is set to Freq input See diagram at parameter 14 57 Freq in max 3 32768 Hz DIO2 minimum frequency 1 1 Hz 14 5...

Page 108: ...responding to minimum DIO3 output frequency 1 1 14 64 Freq out max sca When 14 10 DIO3 conf is set to Freq output defines the maximum DIO3 output frequency 3 32768 Hz Maximum DIO3 output frequency 1 1...

Page 109: ...71 1073742598 TorqRef used 03 14 Torq ref used see page 71 1073742606 Process act 04 03 Process act see page 72 1073742851 Proc PID out 04 05 Process PID out see page 72 1073742853 Pointer Value poin...

Page 110: ...e 1000 1 15 07 AO2 src Selects a drive signal to be connected to analogue output AO2 Speed rpm 01 01 Motor speed rpm see page 64 1073742081 Speed 01 02 Motor speed see page 64 1073742082 Frequency 01...

Page 111: ...ime constant 1000 1 s 15 09 AO2 out max Defines the maximum output value for analogue output AO2 10 000 10 000 V Maximum AO2 output value 1000 1 V 15 10 AO2 out min Defines the minimum output value fo...

Page 112: ...wer inu 01 22 Power inu out see page 64 1073742102 Power motor 01 23 Motor power see page 64 1073742103 SpRef unramp 03 03 SpeedRef unramp see page 71 1073742595 SpRef ramped 03 05 SpeedRef ramped see...

Page 113: ...1000 1 15 19 AO4 src Selects a drive signal to be connected to analogue output AO4 Speed rpm 01 01 Motor speed rpm see page 64 1073742081 Speed 01 02 Motor speed see page 64 1073742082 Frequency 01 0...

Page 114: ...me constant 1000 1 s 15 21 AO4 out max Defines the maximum output value for analogue output AO4 0 000 22 700 mA Maximum AO4 output value 1000 1 mA 15 22 AO4 out min Defines the minimum output value fo...

Page 115: ...de 0 Open The lock is open Parameter values can be changed 1 Not saved The lock is open Parameter values can be changed but the changes will not be stored at power switch off 2 16 03 Pass code Selects...

Page 116: ...parameter set using parameters 16 11 User IO sel lo and 16 12 User IO sel hi 10 16 10 User set log Shows the status of the user parameter sets see parameter 16 09 User set sel Read only N A No user se...

Page 117: ...parameters will be displayed 2 16 16 Menu set active Shows which parameter list is active See parameter 16 15 Menu set sel None No parameter list is active 0 Short menu Short parameter list is active...

Page 118: ...st acceleration time contradict one another A very long filter time results in unstable control If there are substantial interferences in the speed measurement the filter time constant should be propo...

Page 119: ...a stop command and decelerates along a ramp When the actual motor speed falls below an internal limit called Zero Speed Limit the zero speed delay function activates During the delay the function keep...

Page 120: ...ow supervision i e the absolute value for the difference between the actual speed and the unramped speed reference 01 01 Motor speed rpm 03 03 SpeedRef unramp When the motor speed is within the limits...

Page 121: ...d Const Bit pointer setting see Terms and abbreviations on page 63 Pointer 20 04 Neg speed ena Selects the source of the negative speed reference enable command See parameter 20 03 Pos speed ena Const...

Page 122: ...1 02 26 FBA main ref1 see page 70 1073742362 FBA ref2 02 27 FBA main ref2 see page 70 1073742363 D2D ref1 02 32 D2D ref1 see page 71 1073742368 D2D ref2 02 33 D2D ref2 see page 71 1073742369 PID out 0...

Page 123: ...ref1 sel and 21 02 Speed ref2 sel to be used as speed reference 1 Ref1 Signal selected by 21 01 Speed ref1 sel is used as speed reference 1 as such 0 Add The sum of the reference sources is used as sp...

Page 124: ...peedRef min abs Defines the absolute minimum limit for the speed reference 0 30000 rpm Absolute minimum limit for speed reference 1 1 rpm 21 10 Mot pot func Selects whether the value of the motor pote...

Page 125: ...status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicate...

Page 126: ...ation in order not to exceed drive torque limits If there is any doubt about the deceleration time being too short ensure that the DC overvoltage control is on parameter 47 01 Overvolt ctrl Note If a...

Page 127: ...0 1 s 22 07 Shape time acc2 Defines the shape of the acceleration ramp at the end of the acceleration See parameter 22 06 Shape time acc1 0 000 1800 000 s Ramp shape at end of acceleration 1000 1 s 22...

Page 128: ...OFF3 is activated i e the time required for the speed to change from the speed value defined by parameter 19 01 Speed scaling to zero Emergency stop activation source is selected by parameter 10 13 Em...

Page 129: ...corrected Too short an integration time makes the control unstable If parameter value is set to zero the I part of the controller is disabled Anti windup stops the integrator if the controller output...

Page 130: ...with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant Note Changing this parameter value is recommende...

Page 131: ...3 06 Acc comp Ftime Defines the derivation filter time constant for the acceleration deceleration compensation See parameters 23 03 Derivation time and 23 05 Acc comp DerTime 0 0 1000 0 ms Derivation...

Page 132: ...d error exceeds the upper boundary of the window parameter 23 12 SpeedErr win hi or the absolute value of the negative speed error exceeds the lower boundary of the window 23 13 SpeedErr win lo When t...

Page 133: ...ller output drooping is at its nominal level i e equal to the value of this parameter The drooping effect decreases linearly to zero along with the decreasing load Droop rate can be used e g to adjust...

Page 134: ...d for speed controller adaptation 1 1 rpm 23 16 PI adapt min sp Minimum actual speed for speed controller adaptation See parameter 23 15 PI adapt max sp 0 30000 rpm Minimum actual speed for speed cont...

Page 135: ...2362 FBA ref2 02 27 FBA main ref2 see page 70 1073742363 D2D ref1 02 32 D2D ref1 see page 71 1073742368 D2D ref2 02 33 D2D ref2 see page 71 1073742369 PID out 04 05 Process PID out see page 72 1073742...

Page 136: ...rom the nominal motor torque to zero 0 000 60 000 s Torque reference ramp down time 1000 1 s 25 25 Critical speed Sets up critical speeds or ranges of speeds that are avoided due to for example mechan...

Page 137: ...3 Note This value must be greater than or equal to the value of 25 06 Crit speed3 lo 30000 30000 rpm High limit for critical speed 3 1 1 rpm 26 26 Constant speeds Constant speed selection and values...

Page 138: ...that are used to activate constant speeds See table at parameter 26 02 Const speed sel1 DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02...

Page 139: ...speed5 Defines constant speed 5 30000 30000 rpm Constant speed 5 1 1 rpm 26 11 Const speed6 Defines constant speed 6 30000 30000 rpm Constant speed 6 1 1 rpm 26 12 Const speed7 Defines constant speed...

Page 140: ...cts the source of process feedback 2 Zero Zero feedback 0 AI1 scaled 02 05 AI1 scaled see page 65 1073742341 AI2 scaled 02 07 AI2 scaled see page 65 1073742343 FBA ref1 02 26 FBA main ref1 see page 70...

Page 141: ...1 s 27 14 PID deriv time Defines the derivation time of the process PID controller The derivative component at the controller output is calculated on basis of two consecutive error values EK 1 and EK...

Page 142: ...parameter 27 18 PID maximum 32768 0 32768 0 Minimum limit for PID controller output 10 1 27 22 Sleep mode Activates the sleep function No Sleep function inactive 0 Internal The sleep function is activ...

Page 143: ...s indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 DI6 Digita...

Page 144: ...ss is detected No No action taken 0 Fault The drive trips on fault MOTOR PHASE 1 30 05 Earth fault Selects how the drive reacts when an earth fault or current unbalance is detected in the motor or the...

Page 145: ...11 Stall freq hi Stall frequency limit See parameter 30 09 Stall function 0 5 1000 0 Hz Stall frequency limit 10 1 Hz 30 12 Stall time Stall time See parameter 30 09 Stall function 0 3600 s Stall tim...

Page 146: ...t 1 is used for the temperature supervision Note This selection does not apply to FEN 01 2 KTY 2nd FEN The temperature is supervised using a KTY84 sensor connected to encoder interface module FEN xx i...

Page 147: ...he alarm fault level defined by parameter 31 07 Mot temp2 almLim 31 08 Mot temp2 fltLim whichever is lower 2 31 06 Mot temp2 src Selects the means of temperature measurement for motor thermal protecti...

Page 148: ...two Pt100 sensors connected to analog input AI1 and analog output AO1 on the JCU Control Unit of the drive 8 Pt100 JCU x3 The temperature is supervised using three Pt100 sensors connected to analog in...

Page 149: ...nt Defines the maximum motor load at zero speed of the load curve A higher value can be used if the motor has an external motor fan to boost the cooling See the motor manufacturer s recommendations Se...

Page 150: ...31 14 Mot therm time Defines the thermal time constant for the motor thermal protection model i e time inside which the temperature has reached 63 of the nominal temperature See the motor manufacturer...

Page 151: ...Supervision 1 not in use 0 Low When the signal selected by parameter 33 02 Superv1 act falls below the value of parameter 33 04 Superv1 lo bit 0 of 06 13 Superv status is activated 1 High When the sig...

Page 152: ...falls below the value of parameter 33 08 Superv2 lo bit 1 of 06 13 Superv status is activated 1 High When the signal selected by parameter 33 06 Superv2 act exceeds the value of parameter 33 07 Superv...

Page 153: ...ute value of the signal selected by parameter 33 10 Superv3 act falls below the value of parameter 33 12 Superv3 lo bit 2 of 06 13 Superv status is activated 3 Abs High When the absolute value of the...

Page 154: ...ption FbEq Bit Function 0 Ena sup Enable supervision 0 Disabled Supervision disabled 1 Enabled Supervision enabled 1 Input value sel Input value selection 0 Current Current is supervised 1 Torque Torq...

Page 155: ...oint 2 1 1 34 10 Load low lim3 Minimum load current or torque at point 3 of user load curve 0 1600 Minimum load at point 3 1 1 34 11 Load low lim4 Minimum load current or torque at point 4 of user loa...

Page 156: ...10000 s Underload time 1 1 s 35 35 Process variable Selection and modification of process variables for display as parameters 04 06 04 08 35 01 Signal1 param Selects a signal to be provided as paramet...

Page 157: ...1 min See diagram at parameter 35 02 Signal1 max 32768 32768 Real signal value corresponding to minimum process variable 1 value 1 1 35 04 Pros var1 dispf Scaling for process variable 1 This setting a...

Page 158: ...I 25 26 CFM 26 27 ft 27 28 MGD 28 29 inHg 29 30 FPM 30 31 kbits 31 32 kHz 32 33 Ohm 33 34 ppm 34 35 pps 35 36 l s 36 37 l min 37 38 l h 38 39 m3 s 39 40 m3 m 40 41 kg s 41 42 kg m 42 43 kg h 43 44 mba...

Page 159: ...73 74 inc 74 75 79 blank 75 79 80 u s 80 81 u min 81 82 u h 82 83 84 blank 83 84 85 u s 2 85 86 min 2 86 87 u h 2 87 88 89 blank 88 89 90 Vrms 90 91 bits 91 92 Nm 92 93 p u 93 94 1 s 94 95 mH 95 96 m...

Page 160: ...SpRef ramped 03 05 SpeedRef ramped see page 71 1073742597 SpRef used 03 06 SpeedRef used see page 71 1073742598 TorqRef used 03 14 Torq ref used see page 71 1073742606 Process act 04 03 Process act s...

Page 161: ...Speed rpm 01 01 Motor speed rpm see page 64 1073742081 Speed 01 02 Motor speed see page 64 1073742082 Frequency 01 03 Output frequency see page 64 1073742083 Current 01 04 Motor current see page 64 1...

Page 162: ...ies the unit for parameter 04 08 Process var3 process variable 3 0 98 See parameter 35 05 Pros var1 unit 1 1 35 20 Pros var3 max Maximum value for process variable 3 See diagram at parameter 35 16 Sig...

Page 163: ...y or weekly 36 03 Start time1 Defines the start time for time period 1 00 00 00 24 00 00 Start time for time period 1 1 1 s 24 00 00 86400 36 04 Stop time1 Defines the stop time for time period 1 00 0...

Page 164: ...Sunday Time period 2 starts on Sunday 7 36 10 Stop day2 Defines the week day on which time period 2 ends Monday Time period 2 ends on Monday 1 Tuesday Time period 2 ends on Tuesday 2 Wednesday Time p...

Page 165: ...iod 4 starts on Friday 5 Saturday Time period 4 starts on Saturday 6 Sunday Time period 4 starts on Sunday 7 36 18 Stop day4 Defines the week day on which time period 4 ends Monday Time period 4 ends...

Page 166: ...Whenever a bit is set to 1 the corresponding function is in use The bits of the binary number correspond to the following functions 36 22 Timed func2 Selects which time periods 1 4 are used with timed...

Page 167: ...oint 0 200 Flux reference at field weakening point 1 1 38 03 U f curve func Selects the form of the U f voltage frequency curve below the field weakening point Linear Linear U f curve Recommended for...

Page 168: ...f curve in percent of parameter 99 07 Mot nom voltage 0 200 4th point voltage 1 1 38 13 U f curve volt5 Defines the voltage at the 5th point on the custom U f curve in percent of parameter 99 07 Mot...

Page 169: ...rameter 19 02 Speed fb sel is set to Enc1 speed Enc2 speed 1 40 07 IR compensation Defines the relative output voltage boost at zero speed IR compensation The function is useful in applications with a...

Page 170: ...brake open delay the delay between the internal open brake command and the release of the motor speed control The delay counter starts when the drive has magnetised the motor and risen the motor torqu...

Page 171: ...D ref2 see page 71 1073742369 Brk torq mem 03 15 Brake torq mem see page 71 1073742607 P 42 08 Parameter 42 08 Brake open torq 1073752584 Pointer Value pointer setting see Terms and abbreviations on p...

Page 172: ...not meet the status presumed by the brake control function The drive trips on fault BRAKE START TORQUE if the required motor starting torque at brake release is not achieved 0 Alarm The drive generat...

Page 173: ...us word2 see page 74 1074333186 Const Bit pointer setting see Terms and abbreviations on page 63 Pointer 44 03 Ontime1 limit Sets the alarm limit for on time counter 1 See parameter 44 01 Ontime1 func...

Page 174: ...ing see Terms and abbreviations on page 63 Pointer 44 07 Ontime2 limit Sets the alarm limit for on time counter 2 See parameter 44 05 Ontime2 func 0 2147483647 s Alarm limit for on time counter 2 1 1...

Page 175: ...er 44 11 Edge count1 lim Sets the alarm limit for rising edge counter 1 See parameter 44 09 Edge count1 func 0 2147483647 Alarm limit for rising edge counter 1 1 1 44 12 Edge count1 div Divisor for ri...

Page 176: ...ter 44 16 Edge count2 lim Sets the alarm limit for rising edge counter 1 See parameter 44 14 Edge count2 func 0 2147483647 Alarm limit for rising edge counter 2 1 1 44 17 Edge count2 div Divisor for r...

Page 177: ...ee page 64 1073742081 Pointer Value pointer setting see Terms and abbreviations on page 63 44 21 Val count1 lim Sets the alarm limit for value counter 1 See parameter 44 19 Val count1 func 0 214748364...

Page 178: ...e alarm for value counter 2 See parameter 44 24 Val count2 func Value2 Pre selectable alarm for value counter 2 0 Mot bearing Pre selectable alarm for value counter 2 1 44 29 Fan ontime lim Sets the l...

Page 179: ...uced when the drive operates below the nominal load The total efficiency motor and drive can be improved by 1 10 depending on load torque and speed Disable Energy optimization disabled 0 Enable Energy...

Page 180: ...trol enabled 1 48 48 Brake chopper Control of the brake chopper 48 01 Bc enable Enables the brake chopper control Note Before enabling the brake chopper control ensure that a brake resistor is connect...

Page 181: ...er 48 04 Br power max cnt When the limit is exceeded the drive generates a BR OVERHEAT alarm 0 150 Brake resistor temperature alarm limit 1 1 49 49 Data storage Data storage parameters reserved for th...

Page 182: ...econds WARNING Make sure that it is safe to continue operation in case of a communication break 3 50 03 Comm loss t out Defines the time delay before the action defined by parameter 50 02 Comm loss fu...

Page 183: ...ble fieldbus status word bit 29 02 24 FBA main sw bit 29 SW B29 Const Bit pointer setting see Terms and abbreviations on page 63 Pointer 50 10 Fba sw b14 src Selects the source for freely programmable...

Page 184: ...omm sta Displays the status of the fieldbus adapter module communication Idle Adapter is not configured 0 Exec init Adapter is initializing 1 Time out A timeout has occurred in the communication betwe...

Page 185: ...1 1 53 12 FBA data out12 See parameter 53 01 FBA data out1 56 56 Panel display Selection of signals to be displayed on control panel 56 01 Signal1 param Selects the first signal to be displayed on th...

Page 186: ...f drive to drive communication See also section Drive to drive link on page 31 57 01 Link mode Activates the drive to drive connection Disabled Drive to drive connection disabled 0 Follower The drive...

Page 187: ...diate followers in a multicast message chain see parameter 57 11 Ref1 msg type Pointer Value pointer setting see Terms and abbreviations on page 63 57 11 Ref1 msg type By default in drive to drive com...

Page 188: ...used 1 Slot 2 An FMBA module installed in JCU option slot 2 is used 2 Slot 3 An FMBA module installed in JCU option slot 3 is used 3 64 64 Load analyzer Peak value and amplitude logger settings See al...

Page 189: ...ignal value corresponds to the nominal output current of the drive see the appropriate Hardware Manual Speed rpm 01 01 Motor speed rpm see page 64 1073742081 Speed 01 02 Motor speed see page 64 107374...

Page 190: ...s recorded by amplitude logger 1 that fall between 20 and 30 0 00 100 00 Amplitude logger 1 samples between 20 and 30 100 1 64 17 AL1 30 to 40 Percentage of samples recorded by amplitude logger 1 that...

Page 191: ...0 100 1 64 31 AL2 70 to 80 Percentage of samples recorded by amplitude logger 2 that fall between 70 and 80 0 00 100 00 Amplitude logger 2 samples between 70 and 80 100 1 64 32 AL2 80 to 90 Percentage...

Page 192: ...Encoder 1 sel 6 FEN 31 HTL See parameter 90 01 Encoder 1 sel 7 90 04 TTL echo sel Enables and selects the interface for the TTL encoder signal echo Note If encoder emulation and echo are enabled for...

Page 193: ...terf Selects the source for the encoder position zero position None Not selected 0 Commut sig Commutation signals 1 EnDat Serial interface EnDat encoder 2 Hiperface Serial interface HIPERFACE encoder...

Page 194: ...of bits in an SSI message frame Used with SSI encoders i e when parameter 91 02 Abs enc interf setting is SSI 2 127 Length of SSI message 1 1 91 21 SSI position msb Defines the location of the MSB mos...

Page 195: ...position data and the position based on sine cosine incremental signals Incorrect synchronization may cause an error of 1 incremental period Note This parameter needs only be set when an SSI encoder w...

Page 196: ...on of rotation Notes When single track mode has been selected by parameter 93 02 Enc1 type this setting acts like the setting A all When single track mode has been selected by parameter 93 02 Enc1 typ...

Page 197: ...xt IO conf I O extension configuration 94 01 Ext IO1 sel Activates an I O extension installed into Slot 1 None No extension installed into Slot 1 0 FIO 01 FIO 01 extension installed into Slot 1 1 FIO...

Page 198: ...only for asynchronous motors 0 00000 10 00000 p u Main inductance in per unit 100000 1 p u 97 05 SigmaL user Defines the leakage inductance LS Note This parameter is valid only for asynchronous motors...

Page 199: ...low are necessarily supported English English 2057 Deutsch German 1031 Italiano Italian 1040 Suomi Finnish 1035 99 04 Motor type Selects the motor type Note This parameter cannot be changed while the...

Page 200: ...ltage supplied to the motor at the nominal operating point This setting must match the value on the rating plate of the motor Notes With permanent magnet motors the nominal voltage is the BackEMF volt...

Page 201: ...ill identify the characteristics of the motor for optimum motor control After the ID run the drive is stopped Note This parameter cannot be changed while the drive is running Once the ID run is activa...

Page 202: ...the Normal ID Run 90 seconds Note Check the direction of rotation of the motor before starting the ID run During the run the motor will rotate in the forward direction WARNING The motor will run at u...

Page 203: ...etting is possible Bit pointer Bit pointer A bit pointer can point to a single bit in the value of another parameter or be fixed to 0 C FALSE or 1 C TRUE enum Enumerated list i e selection list FbEq F...

Page 204: ...program the format is as follows Note Value pointer parameters connected to a solution program are read only via fieldbus Type Data type See enum INT32 Bit pointer Val pointer Pb REAL REAL24 UINT32 UI...

Page 205: ...ution program are read only via fieldbus Bit 30 31 16 29 0 Name Source type Not in use Value Value 0 0 1 Description Bit pointer is connected to 0 1 0 False 1 True Bit 30 31 24 29 16 23 8 15 0 7 Name...

Page 206: ...16 0 1000 V 10 ms 01 20 Brake res load REAL24 16 0 1000 50 ms 01 21 Cpu usage UINT32 16 0 100 01 22 Power inu out REAL 32 32768 32768 kW or hp 10 ms 01 23 Motor power REAL 32 32768 32768 kW or hp 2 ms...

Page 207: ...2147483647 500 s 02 33 D2D ref2 REAL 32 2147483647 2147483647 2 ms 02 34 Panel ref REAL 32 32768 32768 rpm 10 ms 02 35 FEN DI status Pb 16 0 0x33 500 s 03 Control values 03 03 SpeedRef unramp REAL 32...

Page 208: ...FFF 250 s 06 12 Op mode ack enum 16 0 11 2 ms 06 13 Superv status Pb 16 0b00 0b11 2 ms 06 14 Timed func stat Pb 16 0b0000 0b1111 10 ms 06 15 Counter status Pb 16 0b000000 0b111111 10 ms 08 Alarms faul...

Page 209: ...01 Start mode enum 16 0 2 Automatic 11 02 Dc magn time UINT32 16 0 10000 ms 500 ms 11 03 Stop mode enum 16 1 2 Coast 11 04 Dc hold speed REAL 16 0 1000 rpm 5 0 rpm 11 05 Dc hold curr ref UINT32 16 0...

Page 210: ...6 max REAL 16 22 22 mA or 11 11 V mA or V 22 000 mA 13 28 AI6 min REAL 16 22 22 mA or 11 11 V mA or V 4 000 mA 13 29 AI6 max scale REAL 32 32768 32768 1500 000 13 30 AI6 min scale REAL 32 32768 32768...

Page 211: ...16 3 32768 Hz 1000 Hz 14 58 Freq in min REAL 16 3 32768 Hz 3 Hz 14 59 Freq in max scal REAL 16 32768 32768 1500 14 60 Freq in min scal REAL 16 32768 32768 0 14 61 Freq out src Val pointer 32 P 01 01 1...

Page 212: ...07 Param save enum 16 0 1 Done 16 09 User set sel enum 32 1 10 No request 16 10 User set log Pb 32 0 1024 N A 16 11 User IO sel lo Bit pointer 32 C FALSE 16 12 User IO sel hi Bit pointer 32 C FALSE 16...

Page 213: ...30000 rpm 0 rpm 21 10 Mot pot func enum 16 0 1 Reset 21 11 Mot pot up Bit pointer 32 DI5 21 12 Mot pot down Bit pointer 32 DI6 22 Speed ref ramp 22 01 Acc Dec sel Bit pointer 32 C FALSE 22 02 Acc time...

Page 214: ...add sel Val pointer 32 Zero 24 03 Maximum torq ref REAL 16 0 1000 300 0 24 04 Minimum torq ref REAL 16 1000 0 300 0 24 05 Load share REAL 16 8 8 1 000 24 06 Torq ramp up UINT32 32 0 60 s 0 000 s 24 0...

Page 215: ...iv time REAL 16 0 10 s 0 00 s 27 15 PID deriv filter REAL 16 0 10 s 1 00 s 27 16 PID error inv Bit pointer 32 C FALSE 27 18 PID maximum REAL 32 32768 32768 100 0 27 19 PID minimum REAL 32 32768 32768...

Page 216: ...000 0b111111 0b000000 32 02 Number of trials UINT32 16 0 5 0 32 03 Trial time UINT32 16 1 600 s 30 0 s 32 04 Delay time UINT32 16 0 120 s 0 0 s 33 Supervision 33 01 Superv1 func enum 16 0 4 Disabled 3...

Page 217: ...n REAL 32 32768 32768 300 000 35 04 Pros var1 dispf enum 16 0 5 3 35 05 Pros var1 unit enum 16 0 98 4 35 06 Pros var1 max REAL 32 32768 32768 300 000 35 07 Pros var1 min REAL 32 32768 32768 300 000 35...

Page 218: ...Bit pointer 32 C FALSE 36 20 Boost time UINT32 32 00 00 00 24 00 00 00 00 00 36 21 Timed func1 Pb 16 0b00000 0b11111 0b00000 36 22 Timed func2 Pb 16 0b00000 0b11111 0b00000 36 23 Timed func3 Pb 16 0b0...

Page 219: ...alm sel enum 16 0 6 Mot bearing 44 05 Ontime2 func Pb 16 0b00 0b11 0b01 44 06 Ontime2 src Bit pointer 32 Charged 44 07 Ontime2 limit UINT32 32 0 2147483647 s 15768000 s 44 08 Ontime2 alm sel enum 16...

Page 220: ...Enable 48 Brake chopper 48 01 Bc enable enum 16 0 2 Disable 48 02 Bc run time ena Bit pointer 32 C TRUE 48 03 BrThermTimeConst REAL24 32 0 10000 s 0 s 48 04 Br power max cnt REAL24 32 0 10000 kW 0 000...

Page 221: ...T32 16 0 65536 51 29 Drive type code UINT32 16 0 65536 51 30 Mapping file ver UINT32 16 0 65536 51 31 D2FBA comm sta enum 16 0 6 Idle 51 32 FBA comm sw ver UINT32 16 0 65536 51 33 FBA appl sw ver UINT...

Page 222: ...AL signal Val pointer 32 Power motor 64 05 AL signal base REAL 32 0 32768 100 00 64 06 PVL peak value1 REAL 32 32768 32768 0 00 64 07 Date of peak UINT32 32 01 01 80 d 64 08 Time of peak UINT32 32 00...

Page 223: ...bits UINT32 16 0 32 0 91 05 Refmark ena enum 16 0 1 False 91 10 Hiperface parity enum 16 0 1 Odd 91 11 Hiperf baudrate enum 16 0 3 9600 91 12 Hiperf node addr UINT32 16 0 255 64 91 20 SSI clock cycle...

Page 224: ...0000 p u 97 08 Pm flux user REAL24 32 0 2 p u 0 00000 p u 97 09 Rs user SI REAL24 32 0 100 ohm 0 00000 Ohm 97 10 Rr user SI REAL24 32 0 100 ohm 0 00000 Ohm 97 11 Lm user SI REAL24 32 0 100000 mH 0 00...

Page 225: ...tatus Most alarm and fault causes can be identified and corrected using this information If not an ABB representative should be contacted The four digit code number in brackets after the message is fo...

Page 226: ...mits See parameter group 20 Limits 2001 BRAKE NOT CLOSED 0x7186 Programmable fault 42 12 Brake fault func Mechanical brake control alarm Alarm is activated e g if brake acknowledgement is not as expec...

Page 227: ...ng of selected source 2008 ID RUN 0xFF84 Motor identification run is on This alarm belongs to normal start up procedure Wait until drive indicates that motor identification is completed Motor identifi...

Page 228: ...icate 2018 LOCAL CTRL LOSS 0x5300 Programmable fault 30 03 Local ctrl loss Control panel or PC tool selected as active control location for drive has ceased communicating Check PC tool or control pane...

Page 229: ...When parameter 31 02 Mot temp1 src 31 06 Mot temp2 src is set to KTY 2nd FEN or PTC 2nd FEN the encoder installed in drive Slot 2 is used Error in temperature measurement when KTY sensor connected to...

Page 230: ...U Control Unit and the power unit of the drive Check the connections between the JCU Control Unit and the power unit 2036 RESTORE 0x6300 Restoration of backed up parameters failed Contact your local A...

Page 231: ...t option modules or Slot 1 2 connectors are not damaged To determine whether module or connector is damaged Test each module individually in Slot 1 and Slot 2 2049 MOTTEMPAL2 0x4313 Programmable fault...

Page 232: ...p 44 Maintenance 2059 DC CAPACITOR 0x5084 Maintenance alarm See parameter group 44 Maintenance 2060 MOTOR BEARING 0x738C Maintenance alarm See parameter group 44 Maintenance 2061 MAIN CONTACTOR 0x548D...

Page 233: ...Fault tracing 233 2400 SOLUTION ALARM 0x6F80 Alarm generated by custom application program Check custom application program Code Alarm fieldbus code Cause What to do...

Page 234: ...k heatsink fins for dust pick up Check motor power against unit power 0004 SHORT CIRCUIT 0x2340 Short circuit in motor cable s or motor Check motor and motor cable Check there are no power factor corr...

Page 235: ...output phase U2 and W2 current measurement gain is too great Contact your local ABB representative 0014 CABLE CROSS CON 0x3181 Programmable fault 30 08 Cross connection Incorrect input power and motor...

Page 236: ...arameter 30 07 Sto diagnostic is set to Alarm or No Check safety circuit connections For more information see appropriate drive hardware manual 0023 STO MODE CHANGE 0xFF7A Error in changing Safe Torqu...

Page 237: ...ble fault 42 12 Brake fault func Mechanical brake control alarm Fault is activated e g if brake acknowledgement is not as expected during brake closing Check mechanical brake connection Check mechanic...

Page 238: ...ule Check settings of parameter group 50 Fieldbus Check cable connections Check if communication master is able to communicate 0046 FB MAPPING FILE 0x6306 Drive internal fault Contact your local ABB r...

Page 239: ...ring On a follower drive The drive has not received new reference 1 and or 2 for five consecutive reference handling cycles Check the settings of parameters 57 06 Ref 1 src and 57 07 Ref 2 src on the...

Page 240: ...ameter 31 08 Mot temp2 fltLim Check that actual number of sensors corresponds to value set by parameter 31 06 Mot temp2 src Check motor ratings and load Let motor cool down Ensure proper motor cooling...

Page 241: ...rive internal fault Note This fault cannot be reset Contact your local ABB representative 0301 UFF FILE READ 0x6300 File read error Note This fault cannot be reset Contact your local ABB representativ...

Page 242: ...your local ABB representative 0313 UFF EOF 0x6300 UFF file structure failure Delete faulty file or contact your local ABB representative 0314 TECH LIB INTERFACE 0x6100 Incompatible firmware interface...

Page 243: ...Fieldbus control 243 9 Fieldbus control What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network fieldbus...

Page 244: ...nterface and other available sources for example digital and analogue inputs Fieldbus adapters are available for various serial communication protocols for example PROFIBUS DP FPBA xx adapter CANopen...

Page 245: ...ion break 50 03 Comm loss t out 0 3 6553 5 s Defines the time between communication break detection and the action selected with parameter 50 02 Comm loss func 50 04 Fba ref1 modesel and 50 05 Fba ref...

Page 246: ...er Displays the application program revision of the adapter module Note In the User s Manual of the fieldbus adapter module the parameter group number is 1 or A for parameters 51 01 51 26 TRANSMITTED...

Page 247: ...Ext2 start func 3 FBA Selects fieldbus as the source for the start and stop commands when EXT2 is selected as the active control location 21 01 Speed ref1 sel 3 FBA ref1 4 FBA ref2 Fieldbus reference...

Page 248: ...2 Par 10 01 99 99 1 See also other parameters which can be controlled by the fieldbus 2 The maximum number of used data words is protocol dependent 3 Profile instance selection parameters Fieldbus mod...

Page 249: ...te names The FBA Control Word parameter 02 24 see page 69 commands the transitions between these states and the FBA Status Word parameter 02 26 see page 70 indicates the status of the drive Fieldbus a...

Page 250: ...eed reference scaling is selected by parameter 50 04 Fba ref1 modesel 50 05 Fba ref2 modesel the fieldbus references are 32 bit integers The value consists of a 16 bit integer value and a 16 bit fract...

Page 251: ...FF2 FBA CW Bit 2 1 FBA SW Bit 4 1 OFF2 ACTIVE RFG OUTPUT ENABLED RFG ACCELERATOR ENABLED B B C D FBA CW Bit 12 0 D FBA CW Bit 14 0 A C FBA CW Fieldbus Control Word FBA SW Fieldbus Status Word n Speed...

Page 252: ...252 Fieldbus control...

Page 253: ...Control block diagrams 253 10 Control block diagrams What this chapter contains The chapter contains a graphical representation of the control program...

Page 254: ...bit 0 Speed act neg 19 08 Above speed limit 06 03 bit 2 Above limit 06 03 bit 3 At setpoint 19 10 Speed window t 19 07 Zero speed delay 01 01 Motor speed rpm 01 08 Encoder 1 speed 01 10 Encoder 2 spe...

Page 255: ...Panel Mot pot PID out Pointer Critical speeds 1 3 19 01 Speed scaling 22 01 Acc dec sel 22 06 Shape time acc1 22 07 Shape time acc2 22 08 Sshape time dec1 22 09 Shape time dec2 22 11 Dec time jogging...

Page 256: ...3 08 Acc comp torq 03 07 Speed error filt 01 01 Motor speed rpm 23 03 Derivation time 23 04 Deriv filt time 23 01 Proport gain 23 14 Drooping rate 23 02 Integration time 23 09 Max torq sp control 23 1...

Page 257: ...ocal fb 12 01 Ext1 Ext2 sel 12 03 Ext1 ctrl mode SPEED TORQUE MIN MAX ADD SPEED TORQUE MIN MAX ADD ZERO AI1 AI2 FB REF1 FB REF2 D2D REF1 D2D REF2 03 09 Torq ref sp ctrl 03 12 Torq ref sp lim 03 13 Tor...

Page 258: ...art mode 11 02 DC Magn time 38 01 Flux ref 38 03 U F curve func 38 04 U F curve freq1 38 05 U F curve freq2 38 06 U F curve freq3 38 07 U F curve freq4 38 08 U F curve freq5 38 09 U F curve volt1 38 1...

Page 259: ...ct training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to w...

Page 260: ...http www abb com ABB Inc Automation Technologies Drives Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 800 HELP 365 Fax 262 780 5135 ABB Beijing Drive Systems Co Ltd...

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