ABB ACS 800 Series Cabinet Installation And Operating Instruction Download Page 2 | Manualshive

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ACS800 Single Drive Manuals

HARDWARE MANUALS

(appropriate manual is included in the

delivery)

ACS800-01/U1 Hardware Manual 0.55 to 160 kW (0.75 to 200 HP)

3AFE64382101 (English)
ACS800-01/U1/04 Marine Supplement 0.55 to 160 kW (0.75 to

200 HP) 3AFE64291275 (English)
ACS800-11/U11 Hardware Manual 5.5 to 110 kW (7.5 to 125 HP)

3AFE68367883 (English)
ACS800-31/U31 Hardware Manual 5.5 to110 kW (7.5 to 125 HP)

3AFE68599954 (English)
ACS800-02/U2 Hardware Manual 90 to 500 kW (125 to 600 HP)

3AFE64567373 (English)
ACS800-04/U4 Hardware Manual 0.55 to 160 kW (0.75 to 200 HP)

3AFE68372984 (English)
ACS800-04/04M/U4 Hardware Manual 45 to 560 kW (60 to

600 HP) 3AFE64671006 (English)
ACS800-04/04M/U4 Cabinet Installation 45 to 560 kW (60 to

600 HP) 3AFE68360323 (English)
ACS800-07/U7 Hardware Manual 45 to 560 kW (50 to 600 HP)

3AFE64702165 (English)
ACS800-07/U7 Dimensional Drawings 45 to 560 kW (50 to

600 HP) 3AFE64775421
ACS800-07 Hardware Manual 500 to 2800 kW

3AFE64731165 (English)
ACS800-17 Hardware Manual 55 to 2500 kW (75 to 2800 HP)

3AFE68397260 (English)
ACS800-37 Hardware Manual 55 to 2700 kW (75 to 3000 HP)

3AFE68557925 (English)

• Safety instructions
• Electrical installation planning
• Mechanical and electrical installation
• Motor control and I/O board (RMIO)
• Maintenance
• Technical data
• Dimensional drawings
• Resistor braking

FIRMWARE MANUALS, SUPPLEMENTS AND GUIDES

(appropriate documents are included in the delivery)

Standard Control Program Firmware Manual

3AFE64527592 (English)
System Control Program Firmware Manual

3AFE64670646 (English)
Control Program Template Firmware Manual

3AFE64616340 (English)
Master/Follower 3AFE64590430 (English)
Pump Control Program Firmware Manual

3AFE68478952 (English)
Extruder Control Program Supplement 3AFE64648543 (English)
Centrifuge Control Program Supplement 3AFE64667246 (English)
Traverse Control Program Supplement 3AFE64618334 (English)
Crane Control Program Firmware Manual 3BSE11179 (English)
Adaptive Programming Application Guide

3AFE64527274 (English)

OPTION MANUALS

(delivered with optional equipment)

Fieldbus Adapters, I/O Extension Modules etc.

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Summary of Contents for ACS 800 Series

Page 1: ...ACS800 Cabinet Installation ACS800 04 and ACS800 04M Drive Modules 45 to 560 kW ACS800 U4 Drive Modules 60 to 600 HP...

Page 2: ...800 kW 3AFE64731165 English ACS800 17 Hardware Manual 55 to 2500 kW 75 to 2800 HP 3AFE68397260 English ACS800 37 Hardware Manual 55 to 2700 kW 75 to 3000 HP 3AFE68557925 English Safety instructions El...

Page 3: ...ACS800 04 and ACS800 04M Drive Modules 45 to 560 kW ACS800 U4 Drive Modules 60 to 600 HP Cabinet Installation 3AFE68360323 Rev B EN EFFECTIVE 14 2 2008 2008 ABB Oy All Rights Reserved...

Page 4: ......

Page 5: ...ABB Drives manuals 14 The ACS800 04 U4 and ACS800 04M What this chapter contains 15 The ACS800 04 U4 15 The ACS800 04M 16 Example configurations 16 Type designation label 17 Type code 18 Main circuit...

Page 6: ...l directly on the cabinet door 37 Control Panel Mounting Platform RPMP 11 13 J410 37 Control Panel Holder RPMP 21 J413 38 Mechanical installation of pre assembled units ACS800 04 U4 What this chapter...

Page 7: ...9 Fastening the pedestal to the cabinet base not for wall mounted units 80 Clamping the pedestal with the outside brackets 80 Fastening the pedestal through the holes inside the pedestal 80 Fastening...

Page 8: ...ction 117 Labels switches fuses and doors 118 Dimensional drawings Frame size R7 without pedestal mm 120 Frame size R7 with bottom exit mm 121 Frame size R7 with bottom exit and top entry and bottom e...

Page 9: ...e size R8 with busbars on the left side inches 147 Frame size R8 with top entry and vertical busbar shrouds inches 148 Frame size R8 with busbars on both sides inches 149 Frame size R8 pedestal busbar...

Page 10: ...Table of contents 10...

Page 11: ...written for readers worldwide Both SI and imperial units are shown Special US instructions for installations within the United States that must be installed per the National Electrical Code and local...

Page 12: ...e on the type designation label of the drive The plus code selections are listed in chapter The ACS800 04 U4 and ACS800 04M under Type code Contents The chapters of this manual are briefly described b...

Page 13: ...sent and correct Only intact units may be started up Mechanical installation of pre assembled units ACS800 04 U4 or Mechanical installation of non pre assembled units ACS800 04M If the converter has b...

Page 14: ...found by navigating to www abb com drives and selecting Drives World wide service contacts on the right pane Product training For information on ABB product training navigate to www abb com drives an...

Page 15: ...nit The unit is delivered pre assembled with mounting pedestal and output busbars Front cover Pedestal Motor cable terminals Input cable terminals Optional brake and DC busbars and terminals PE termin...

Page 16: ...side of the module and DC busbars on the left hand side Output busbars on the short side of the module Motor and brake busbars on the left hand long side of the module and DC busbars on the right han...

Page 17: ...n of each unit The first digit of the serial number refers to the manufacturing plant The next four digits refer to the unit s manufacturing year and week respectively The remaining digits complete th...

Page 18: ...e Standard Control Program three wire start stop as default setting common mode filter in frame size R8 boards without coating pedestal with output on the long side output busbar set for motor base an...

Page 19: ...imits E210 EMC RFI filter for second environment TN IT grounded ungrounded system E208 common mode filter Pedestal and output busbars H352 bottom exit kit for frame size R7 H354 pedestal with output o...

Page 20: ...oard RMIO External control via analogue digital inputs and outputs Optional module 1 RMBA RAIO RDIO RDNA RLON RIBA RPBA RCAN RCNA RMBP RETA RRIA or RTAC Optional module 2 RTAC RAIO RRIA or RDIO DDCS c...

Page 21: ...ntermediate circuit DC voltage six pulse IGBT inverter converts the DC voltage to AC voltage and vice versa The motor operation is controlled by switching the IGBTs Control panel mounting platform kit...

Page 22: ...put bridge protection board AIBP which includes snubbers for the thyristors and varistors power supply board APOW gate driver control board AGDR diagnostics and panel interface board ADPI brake choppe...

Page 23: ...er regulations Cabinet construction The cabinet frame must be sturdy enough to carry the weight of the drive components control circuitry and other equipment installed in it The cabinet must protect t...

Page 24: ...ent 2c Air outlet for the converter module and the other equipment an extra exhaust fan 3 Converter control panel connected to the RMIO board in the RDCU unit inside the cabinet 4 Contactor control sw...

Page 25: ...cabinet 2 Air baffles that separate the cool and hot areas leak proof lead throughs 3 Input power cable including the protective conductors to cabinet grounding PE 4 Disconnector and fuses 5 Contacto...

Page 26: ...torques The following table applies to grade 8 8 screws with or without joint compound Cabinet cooling The installation site must be sufficiently ventilated The cabinet must have enough free space fo...

Page 27: ...he installation of additional cooling equipment such as a hot air exhaust fan Arrange the cooling air flow through the converter module so that the requirements given in chapter Technical data in ACS8...

Page 28: ...overcome The given fan types and filter materials are examples Corresponding products by another manufacturer may be used as well See the manufacturer s Internet site for the detailed specification in...

Page 29: ...the cabinet Prevent hot air circulation inside the cabinet with e g leak proof air baffles at the positions shown in the diagrams in section Required free space around the drive module for cooling No...

Page 30: ...an The air baffles are examples 300 mm 200 mm 11 81 in 7 87 in Air outlet on the cabinet roof and high air inlet gratings in the cabinet door Air outlet and high air inlet gratings in the cabinet door...

Page 31: ...3 94 in 50 mm 1 97 in 100 mm 3 94 in 50 mm 1 97 in Air inlet side Cables connected to the vertical output busbar terminals require 50 mm 1 97 in free space around the busbar terminals for cooling Cab...

Page 32: ...e module if free space in front of the long side of the module is less than 150 mm 5 91 in The required area of the gratings is approximately 3 300 mm 300 mm 3 11 81 in 11 81 in the minimum area is gi...

Page 33: ...tor pack changed Ensure that the module can be changed e g by sliding out of the cabinet on rails Drive module of frame size R7 on its side Support the module from below The fastening points are not s...

Page 34: ...e the module for maintenance Air baffle for preventing cooling air recirculation Ensure that the cooling air will flow freely and is clean Use filter mats if the input cooling air is taken near the fl...

Page 35: ...ontact of the metal surfaces is not sufficient so a conductive gasket between the surfaces is required The maximum recommended distance between assembly screws is 100 mm Sufficient high frequency grou...

Page 36: ...rst environment EMC compliance is defined in chapter Technical data CE marking in ACS800 04 04M U4 Hardware Manual 64671006 English Installing the Drive Control Unit RDCU See RDCU Drive Control Unit H...

Page 37: ...andard screw with nominal diameter of 4 mm 0 16 in tapping screw with nominal diameter of 4 2 mm 0 17 in DIN 7981 C DIN 7982 C DIN 7983 C or DIN 7976 C PT screw for thermoplastics with nominal diamete...

Page 38: ...Planning the cabinet installation 38 Control Panel Holder RPMP 21 J413 Fasten the control panel holder to the cabinet frame or wall with three screws Do not fasten the panel holder to the drive module...

Page 39: ...tion procedure is described Moving and unpacking the unit WARNING The drive is heavy frame size R7 100 kg 220 lb frame size R8 200 kg 441 lb Lift the drive by the upper part only using the lifting lug...

Page 40: ...sbars for brake resistor connection if brake chopper is included DC busbars if ordered The following items are located below the drive module Drive Control Unit RDCU Note Optional modules if ordered a...

Page 41: ...CS800 04 U4 41 Required tools set of screw drivers torque wrench with a 500 mm 20 in or 2 250 mm 2 10 in long extension bar 19 mm 3 4 in socket for frame size R7 13 mm 1 2 in magnetic end socket for f...

Page 42: ...r with two screws 3 Place the pedestal on the cabinet floor and push it so that the tabs of the fastening bracket enter the slots in the pedestal 4 Fasten the front bracket to the base with two screws...

Page 43: ...The output busbars are fastened to the insulating supports with M8x16 screws when no cable lug terminal is connected but with M8x20 screws when a cable lug terminal is also connected with the same scr...

Page 44: ...Nm 37 55 lbf ft 2 pcs Plain washer with electroplated zinc coating and passivation Spring washer with mechanically sprayed zinc coating Nut M12x35 Tightened at the factory 2 2 W2 V2 U2 R R UDC UDC WAR...

Page 45: ...49 Units with pedestal and busbars on the long side H354 bookshelf mounting 1 Read sections Required tools and tightening torques and Moving and unpacking the unit 2 Identify your unit by its type co...

Page 46: ...d unpacking the unit WARNING The drive is heavy frame size R7 100 kg 220 lb frame size R8 200 kg 441 lb Lift the drive using the lifting lugs attached to the top of the unit Do not tilt the drive The...

Page 47: ...is ordered adapter if output busbars on the short side of the module DC busbars if ordered control panel and a 3 m 98 in cable if ordered control panel mounting platform if ordered In the lower packag...

Page 48: ...non pre assembled units ACS800 04M 48 Fasten the lifting hooks to the lifting lugs of the drive module A hook can be fastened to the base bracket also Use at least three fastening points because the m...

Page 49: ...e type designation label of the drive to verify that the unit is of the correct type ACS800 04M of frame size R7 with bottom exit Package Parts Assembling drawing reference to instruction ProE code 64...

Page 50: ...ACS800 04M 50 Bottom exit kit R7 H352 68324963 ACS800 04M of frame size R7 with bottom exit Package Parts Assembling drawing reference to instruction ProE code 64770306 D L plate Bottom plate R busbar...

Page 51: ...ction H352 B060 top entry busbar shroud and bottom exit shroud Top entry busbar shroud kit R7 B060 68363977 Bottom exit shroud kit R7 B060 68339545 ACS800 04M of frame size R7 with bottom exit Package...

Page 52: ...52 B060 bottom exit with top entry busbar shroud and bottom exit shroud ACS800 04M of frame size R7 with bottom exit Package Parts Assembling drawing reference to instruction ProE code 64770306 D Fron...

Page 53: ...over of the drive module 2 Fasten the L plate to the base of the module A Insert the two pins of the longer side of the L plate to the counter holes in the side plate of the drive module B Slide the L...

Page 54: ...he bottom plate with pin A1 B Insert the bottom plate onto its place C Connect the busbars of the bottom plate to the busbars of the drive module with M8x25 combi screws using a torque wrench with an...

Page 55: ...ottom exit shrouds B060 Top entry busbar shroud Fastening the spacer to the long side of the module flat mounting Fastening the spacer to the short side of the module bookshelf mounting Press the top...

Page 56: ...units ACS800 04M 56 Bottom exit shroud Step drill lead throughs for the busbars 1 Remove the protective film from all parts 2 Fasten the L plate to the drive module Fasten the side plates to the drive...

Page 57: ...s The following tables show what each item package contains parts part list code plus code assembling instruction In the tables the basic unit is described first then the possible optional parts are l...

Page 58: ...the long side Package Parts Assembling drawing reference to instruction ProE code 64770306 D Basic unit type code ACS800 0M4 xxxx x H354 H355 Refer to section Assembling procedure for units with busb...

Page 59: ...mounting Mounting bracket and grounding terminal kit R7 H354 64743309 ACS800 04M of frame size R7 with busbars on the long side Package Parts Assembling drawing reference to instruction ProE code 647...

Page 60: ...lection J413 Control Panel Holder RPMP 21 Control panel holder J413 68394961 ACS800 04M of frame size R7 with busbars on the long side Package Parts Assembling drawing reference to instruction ProE co...

Page 61: ...brake busbars Pedestal DC busbar kit R7 H356 64769341 DC output busbar kit R7 H362 64744747 ACS800 04M of frame size R7 with busbars on the long side Package Parts Assembling drawing reference to ins...

Page 62: ...al DC output busbar kit R7 H363 64744895 DC busbars on the right side DC busbars on the left side and brake busbars on the right side ACS800 04M of frame size R7 with busbars on the long side Package...

Page 63: ...5 H356 H362 H363 included ACS800 04M of frame size R7 with busbars on the long side Package Parts Assembling drawing reference to instruction ProE code 64770306 D Front H354 H355 H356 AC brake and DC...

Page 64: ...busbars on the long side Package Parts Assembling instruction ProE code 64772023 E Basic unit type code ACS800 04M xxxx x H354 H355 Refer to section Assembling procedure for units with busbars on the...

Page 65: ...g terminal kit R8 H354 64744330 Motor output busbar kit R8 H355 64743295 ACS800 04M of frame size R8 with busbars on the long side Package Parts Assembling instruction ProE code 64772023 E Pedestal Fr...

Page 66: ...kit R8 H356 64769359 DC output busbar kit R8 H362 64744755 ACS800 04M of frame size R8 with busbars on the long side Package Parts Assembling instruction ProE code 64772023 E Pedestal DC busbars Insu...

Page 67: ...output busbar kit R8 H363 64744798 DC output on the right side ACS800 04M of frame size R8 with busbars on the long side Package Parts Assembling instruction ProE code 64772023 E Long DC busbar for th...

Page 68: ...units ACS800 04M 68 Optional selection J413 Control Panel Holder RPMP 21 Control panel holder J413 68394961 ACS800 04M of frame size R8 with busbars on the long side Package Parts Assembling instructi...

Page 69: ...busbars on the right ACS800 04M of frame size R8 with busbars on the long side Package Parts Assembling instruction ProE code 64772023 E Front View when vertical busbars are not connected View with ve...

Page 70: ...selection B060 shrouds for vertical busbars and input terminals Top entry busbar shroud kit B060 68341493 ACS800 04M of frame size R8 with busbars on the long side Package Parts Assembling instructio...

Page 71: ...its ACS800 04M 71 Vertical busbar shroud kit B060 68329639 ACS800 04M of frame size R8 with busbars on the long side Package Parts Assembling instruction ProE code 64772023 E Fastening screws included...

Page 72: ...ide Package Parts Assembling instruction ProE code 64772023 E Front B060 B060 Q950 Prevention of Unexpected Start Location of AGPS board Note The protective films on the shrouds must be removed before...

Page 73: ...1 See Connecting the DC busbars to the pedestal H356 and H363 only on page 76 2 Go to step 2 AC busbars R R UDC and UDC busbars on the right side H356 required 1 See Swapping the busbars of the pedest...

Page 74: ...ets on page 80 2 Go to step 3 Base mounting from inside 1 See Fastening the pedestal through the holes inside the pedestal on page 80 2 Go to step 3 3 Fastening the busbars and module to the pedestal...

Page 75: ...stening the drive module by top to the cabinet frame on page 81 6 Fastening shrouds if included Frame size R7 See Top entry busbar shroud in section Fastening the top entry busbar and bottom exit shro...

Page 76: ...elow on the inner sides of the pedestal 2 Push busbars c through the R R UDC and UDC lead through insulators as the W2 V2 and U2 busbars 3 Connect the connecting busbars d e f to the insulating suppor...

Page 77: ...Mechanical installation of non pre assembled units ACS800 04M 77 Photos of frame size R8 R R UDC UDC a a a d e f b d f e DC busbars connected c...

Page 78: ...he horizontal busbars 2 Undo the connections 3 Pull out the busbars and rotate them 180 degrees 4 Reinsert the busbars so that the busbar ends with the hole protrude on the right hand side of the pede...

Page 79: ...requires also optional selection H356 The UDC busbar and R busbar are taken from the H356 parts the R UDC busbar from the H363 parts For instruction on how to connect the busbars to the pedestal fram...

Page 80: ...Clamping the pedestal with the outside brackets 1 Fasten the front bracket to the pedestal with two screws 2 Fasten the back fastening bracket onto the cabinet floor with two screws 3 Place the pedes...

Page 81: ...op fastening points during transportation or in case of vibration Fastening the drive module to wall wall mounted units only not for base mounted units Requirements for protection The drive module mus...

Page 82: ...with nuts 1 from inside or fasten the bracket with screws from outside 2 The nuts and screws are included in the mounting bracket package Inserting the wall mounting bracket into the slots in the ped...

Page 83: ...e slots in the wall mounting bracket and the fastening holes at the top of the module using spacers between the module and the wall Note In flat mounting the spacers at the top and bottom provide a cl...

Page 84: ...84 View from above 15 mm 0 6 in Units with busbars on the short sides flat mounting frame sizes R7 and R8 Side view R7 Screw size M10 for frame sizes R7 and R8 View from below Top Fastening points of...

Page 85: ...ening points of frame size R7 Bottom View from above Side view Units with busbars on the long side bookshelf mounting frame sizes R7 and R8 4 mm 0 6 in Spacer frame size R7 Screw size M10 for frame si...

Page 86: ...the outer support bracket 4 Fasten the output busbars and terminals to the insulating supports on the outer support bracket 5 Fasten the inner support bracket to the drive module 6 Remove the fasteni...

Page 87: ...22 32 lbf ft M8 WARNING Fasten the output busbars to the insulating supports with M8x16 screws when no cable lug terminal is connected but with M8x20 screws when a cable lug terminal is also connected...

Page 88: ...0x25 screws when a cable lug terminal is connected as well Screwing an M10x25 screw without a cable lug terminal through the busbar into the insulating support will break the insulating support 3 4 8...

Page 89: ...b is important because the screws are required for the grounding of the drive Match the three guide pins on the cover with the counter holes Fasten the front cover to the module with screws Pedestal a...

Page 90: ...tion 3 with the tabs entering the slots of the shroud Fasten the shroud to the drive module Alternative positions Vertical busbar shroud fastened Remove the protective film from the shroud surfaces Cu...

Page 91: ...e following tables show what each item package contains parts part list code plus code assembling instruction In the tables the basic unit is described first then the possible optional parts are liste...

Page 92: ...frame size R7 Package Parts Assembling drawing reference to instruction ProE code 64770306 D Basic unit type code ACS800 04M xxxx x H355 H360 Refer to section Assembling procedure for units with busba...

Page 93: ...he short side frame size R7 Package Parts Assembling drawing reference to instruction ProE code 64770306 D Pedestal Spacers for wall mounitng Base mounting if clamped from outside Wall mounting Front...

Page 94: ...ection J413 Control Panel Holder RPMP 21 Control panel holder J413 68394961 ACS800 04M with busbars on the short side frame size R7 Package Parts Assembling drawing reference to instruction ProE code...

Page 95: ...R7 H356 H360 required 64769375 Pedestal DC busbar kit R7 H356 H360 required ACS800 04M with busbars on the short side frame size R7 Package Parts Assembling drawing reference to instruction ProE code...

Page 96: ...M 96 DC output busbar kit R7 H362 H360 required 64744763 ACS800 04M with busbars on the short side frame size R7 Package Parts Assembling drawing reference to instruction ProE code 64770306 D Side bus...

Page 97: ...ts Assembling drawing reference to instruction ProE code 64770306 D Front H355 H360 H356 H362 Q950 Prevention of Unexpected Start Location of AGPS board Terminal block for user connection of Preventio...

Page 98: ...frame size R8 Package Parts Assembling drawing reference to instruction ProE code 64772023 E Basic unit type code ACS800 04M xxxx x H355 H360 Refer to section Assembling procedure for units with busba...

Page 99: ...Parts Assembling drawing reference to instruction ProE code 64772023 E Pedestal Spacers for wall mounting Upper Lower Base mounting if clamped from outside Wall mounting Front Front PE busbar if pede...

Page 100: ...r RPMP 21 Control panel holder J413 68394961 ACS800 04M with busbars on the short side frame size R8 Package Parts Assembling drawing reference to instruction ProE code 64772023 E Adapter viewed from...

Page 101: ...brake busbars Adapter DC busbar kit R8 H356 H360 required 64769456 ACS800 04M with busbars on the short side frame size R8 Package Parts Assembling drawing reference to instruction ProE code 64772023...

Page 102: ...62 H360 required 64744771 ACS800 04M with busbars on the short side frame size R8 Package Parts Assembling drawing reference to instruction ProE code 64772023 E Pedestal DC busbars Connecting busbars...

Page 103: ...H356 H360 H362 DC brake busbars included ACS800 04M with busbars on the short side frame size R8 Package Parts Assembling drawing reference to instruction ProE code 64772023 E Front H362 H356 H355 H36...

Page 104: ...the pedestal H360 H356 only on page 107 2 Go to step 2 AC busbars on the left side 1 See Swapping the pedestal output busbars to the left hand side on page 106 2 Go to step 2 AC busbars R R UDC and UD...

Page 105: ...s inside the pedestal on page 80 2 Go to step 5 5 Fastening the adapter to the pedestal 1 See Fastening the drive module to the pedestal via the adapter on page 110 2 Go to step 6 6 Connecting the out...

Page 106: ...swapped to the left vertical output busbars cannot be installed the unit cannot be mounted on a wall with the wall mounting bracket included in the delivery ensure that the required clearance between...

Page 107: ...onto the free pins b above on the inner sides of the pedestal 2 Push busbars c through the R R UDC and UDC lead through insulators 3 Connect the connecting busbars d e f to the insulating supports an...

Page 108: ...cedure 1 Screw insulating supports a above onto the free pins b above 2 Connect the connecting busbars to the insulating supports as shown below Connect busbar c to busbar d See also chapter Assembly...

Page 109: ...the drive module The DC busbars H356 are included in the installation examples below 1 Fasten the screws 2 Connect the busbars 1 1 1 1 1 1 1 1 1 2 2 2 2 2 Frame size R7 Frame size R8 2 2 1 1 2 2 2 2 2...

Page 110: ...o the drive module 1 Frame size R7 Remove the long front side plate of the pedestal Frame size R8 Remove the long front side plate of the adapter 2 Slide the drive module with the adapter fastened ont...

Page 111: ...rive module with four M6 screws 2 Screw the insulating supports onto the pins on the outer support bracket s 3 Slide the outer support bracket s on the inner bracket s 4 Fasten the outer support brack...

Page 112: ...nal is connected as well Screwing an M8x20 screw without a cable lug terminal through the busbar into the insulating support will break the insulating support 7 8 M8 Use the side plate fastening screw...

Page 113: ...photo on the next page 1 Fasten the inner support bracket to the drive module 2 Screw the insulating supports onto the pins on the outer support bracket 3 Slide the outer support bracket on the inner...

Page 114: ...nnected as well Screwing an M10x25 screw without a cable lug terminal through the busbar into the insulating support will break the insulating support Frame size R8 H360 AC DC and brake busbars connec...

Page 115: ...Frame wall floor and roof structures busbar enclosures and cable entries are correct and completely assembled 1 2 Mechanical joints are tightened and not broken 1 3 Parts are clean and painted surfac...

Page 116: ...Check terminal strips and relays supply of cabinet fans if used 24 VDC auxiliary voltage circuit optional module supply supply for cooling fan of the braking resistor s if used 4 3 Wiring of the conv...

Page 117: ...on plates and cross connections of terminal blocks are correct 5 Clearances and creepage distances 5 1 Clearances outside the modules are at least 12 7 mm 0 5 in 5 2 Creepage distances outside the mod...

Page 118: ...covers of these busbars and apparatus warning sticker for residual voltages of the converter capacitor banks placed on the converter module Stickers required on the cabinet door five minute warning of...

Page 119: ...Dimensional drawings 119 Dimensional drawings...

Page 120: ...Dimensional drawings 120 Frame size R7 without pedestal mm 64796003_3 7 E Center of gravity...

Page 121: ...Dimensional drawings 121 Frame size R7 with bottom exit mm 64796003_6 7 G...

Page 122: ...Dimensional drawings 122 Frame size R7 with bottom exit and top entry and bottom exit shrouds mm 64796003_7 7 E...

Page 123: ...Dimensional drawings 123 Frame size R7 with busbars on the left side mm 64796003_5 7 G...

Page 124: ...Dimensional drawings 124 Frame size R7 with DC busbars on both sides mm 64796003_2 7 G Fastening bracket for wall mounting only Bilateral busbar...

Page 125: ...Dimensional drawings 125 Frame size R7 pedestal busbars on the long side mm 64796003_4 7 E Bilateral output busbar...

Page 126: ...Dimensional drawings 126 Frame size R7 with busbars on the short side mm 64796003_1 7 G Fastening bracket for wall mounting only...

Page 127: ...Dimensional drawings 127 Frame size R8 without pedestal mm 64801082_3 6 E Center of gravity...

Page 128: ...Dimensional drawings 128 Frame size R8 with busbars on the left side mm 64801082_5 6 E...

Page 129: ...Dimensional drawings 129 Frame size R8 with top entry and vertical busbar shrouds mm 64801082_6 6 E...

Page 130: ...Dimensional drawings 130 Frame size R8 with busbars on both sides mm 64801082_1 6 E Fastening bracket for wall mounting only Bilateral busbar...

Page 131: ...Dimensional drawings 131 Frame size R8 pedestal busbars on the long side mm 64801082_4 6 E Bilateral output busbar...

Page 132: ...132 Frame size R8 with busbars on the short side mm 64801082_2 6 E Spacer for wall mounting only Spacer for wall mounting only Fastening bracket for wall mounting only Spacer for wall mounting only Ba...

Page 133: ...Dimensional drawings 133 Wall mounting spacers Frame size R7 long side against wall Frame size R7 short side against wall Frame size R8 long side against wall 68240808 B 68240166 A A A A A 68238021 A...

Page 134: ...Dimensional drawings 134 Frame size R8 short side against wall Frame size R7 bottom exit kit H352 68377927 A 64770306_16 20 E...

Page 135: ...Dimensional drawings 135 Frame size R7 top entry busbar shroud and bottom exit shroud B060 64770306_18 20 E 64770306_17 20 E...

Page 136: ...Dimensional drawings 136 Control Panel Holder RPMP 21 J413 64770306_20 20 E...

Page 137: ...Dimensional drawings 137 Drive Control Unit RDCU 02 64675214 B Can be mounted on a DIN rail EN 50022 35 mm x 7 5 mm...

Page 138: ...Dimensional drawings 138 Dimensional drawings USA...

Page 139: ...Dimensional drawings 139 Frame size R7 without pedestal inches 68439221_3 7 A 64796003 asm E Center of gravity...

Page 140: ...Dimensional drawings 140 Frame size R7 with bottom exit inches 68439221_6 7 F F F...

Page 141: ...Dimensional drawings 141 Frame size R7 with bottom exit and top entry and bottom exit shrouds inches 68439221_7 7 A 64796003 asm E...

Page 142: ...Dimensional drawings 142 Frame size R7 with busbars on the left side inches 68439221_5 7 F...

Page 143: ...Dimensional drawings 143 Frame size R7 with busbars on both sides inches 68439221_2 7 F Fastening bracket for wall mounting only Bilateral busbar...

Page 144: ...Dimensional drawings 144 Frame size R7 pedestal busbars on the long side inches 68439221_4 7 A 64796003 asm E Bilateral output busbar...

Page 145: ...Dimensional drawings 145 Frame size R7 with busbars on the short side inches 68439221_1 7 F Fastening bracket for wall mounting only...

Page 146: ...Dimensional drawings 146 Frame size R8 without pedestal inches 68440513_3 6 A 64801082 asm E Center of gravity...

Page 147: ...Dimensional drawings 147 Frame size R8 with busbars on the left side inches 68440513_5 6 A 64801082 asm E...

Page 148: ...Dimensional drawings 148 Frame size R8 with top entry and vertical busbar shrouds inches 68440513_6 6 A 64801082 asm E...

Page 149: ...Dimensional drawings 149 Frame size R8 with busbars on both sides inches Fastening bracket for wall mounting only 68440513_1 6 A 64801082 asm E Bilateral busbar...

Page 150: ...Dimensional drawings 150 Frame size R8 pedestal busbars on the long side inches 68440513_4 6 A 64801082 asm E Bilateral output busbar...

Page 151: ...size R8 with busbars on the short side inches Spacer for wall mounting only Base mounting bracket 68440513_2 6 A 64801082 asm E Fastening bracket for wall mounting only Spacer for wall mounting only...

Page 152: ...Dimensional drawings 152...

Page 153: ...Circuit diagrams 153 Circuit diagrams What this chapter contains This chapter shows an example circuit diagram for employing the Prevention of Unexpected Start function Q950...

Page 154: ...Circuit diagrams 154 00362825 B ACS800 04 04M drive module Components to be provided and wired by the user Safety relay...

Page 155: ...Assembly drawings 155 Assembly drawings What this chapter contains This chapter shows a few step by step assembly drawings...

Page 156: ...d R busbars to the pedestal frame size R7 H356 H360 Step 2 UDC busbars Combi screw Step 1 R busbars Step 3 UDC R busbars 6844855 A Combi screw Combi screw Combi screw Combi screw Combi screw Combi scr...

Page 157: ...mbly drawings 157 Adding UDC R UDC and R busbars to the adapter frame size R7 H356 H360 Combi screw Basic assembly Step 2 UDC busbar Combi screw Step 3 R busbar Step 1 UDC R busbar 68449359 A Combi sc...

Page 158: ...Adding UDC R UDC and R busbars to the pedestal frame size R8 H356 H360 Combi screw Combi screw Basic assembly Step 1 UDC busbar Combi screw Combi screw Combi screw Step 2 R busbar Step 3 UDC R busbar...

Page 159: ...UDC R UDC and R busbars to the adapter frame size R8 H356 H360 Combi screw Combi screw Basic assembly Step 2 R busbar Combi screw Combi screw Combi screw Step 1 UDC busbar Step 3 UDC R busbar Combi s...

Page 160: ...Assembly drawings 160...

Page 161: ......

Page 162: ...b com ABB Inc Automation Technologies Drives Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 800 HELP 365 Fax 262 780 5135 Internet www abb com ABB Beijing Drive System...

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