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ABB ACH580 Series, User Manual

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ABB ACH580 Series User Manual Download Page 19

10

ACH580 E-Clipse bypass and packaged drive user manual

Installation

Connection and wiring diagrams – Box E-Clipse Bypass

ACH580 Box E-Clipse Bypass units are configured for wiring access from the top 
(for UL (NEMA) Type 1 and 12) and from the bottom (for UL (NEMA) Type 3R). The 
following figures show the layout and wiring connection points. For drive control 
wiring, see page

52

. Maintain appropriate separation of control and power wires.

ACH580 Drive

Motor

Input Terminals

Motor Ground 

Terminals

Disconnect Switch

or Circuit Breaker

B1

Service Switch

(Optional)

 

E-Clipse Bypass

Control Board

Terminals (X2)

User Power

Cable Guides

Input Ground 

Lug

Lug 

Fuses

(Bx1-1, Bx12-1)

MOV and 

Line Reactor

(Optional) 

Summary of Contents for ACH580 Series

Page 1: ...ACH580 E Clipse bypass and packaged drive user manual ACH580 BCR BDR VCR VDR E Clipse Bypass Drives 1 200 HP ACH580 PCR PDR Packaged Drives with Disconnect 1 200 HP ...

Page 2: ......

Page 3: ...pass features and functions 3 Installation flow chart 5 Preparing for installation 6 Installing the wiring 7 Control panel Start up Start up 31 E Clipse bypass functions overview Operating modes 35 Relay contact digital inputs 43 Relay contact outputs 45 Energy Savings Estimator 49 Application macros E Clipse HVAC Default macro 52 Damper macro 53 Retrofit macro 54 Smoke Control Override1 macro 55 ...

Page 4: ...ate bypass control functions FBA 170 Diagnostics FBA 172 ABB drives profile technical data 175 Generic profile technical data 182 Diagnostics Diagnostic displays 185 Correcting faults 186 Correcting warnings 191 Diagnostics 192 Maintenance Maintenance 199 Technical data Motor connections 209 E Clipse Bypass control unit connections RBCU 210 Dimensional references 211 Dimensions and weights 580 01 ...

Page 5: ...e drive carefully Frames R5 R9 Lift the drive with a lifting device Use the lifting eyes of the drive Frames R5 R9 Do not tip the drive over The drive is heavy and its center of gravity is high An overturning drive can cause physical injury Beware of hot surfaces Some parts such as heatsinks of power semiconductors remain hot for a while after disconnection of the electrical supply Keep the drive ...

Page 6: ...type and 20 07 Ext2 start trigger type in ACH580 HVAC control program firmware manual 3AXD50000027537 English When the control location is not set to Local text Hand is not shown on the top row of the panel and parameter 19 19 Off mode disable has value Off button disabled the stop key on the control panel will not stop the drive Frames R1 R5 Do not attempt to repair a malfunctioning drive contact...

Page 7: ...049127 Note For other systems connecting the internal EMC filter will reduce the conducted emission If the drive will be connected on a corner grounded TN system make sure the EMC filter is not connected metal screws should not be installed Connections with metal screws in these systems can cause danger or damage See section Checking the compatibility with IT ungrounded and corner grounded TN syst...

Page 8: ...n addition install a second protective earth conductor of the same cross sectional area as the original protective earthing conductor or install a protective earth conductor with a cross section of at least 7 AWG 10 mm2 Cu or install a device which automatically disconnects the supply if the protective earth conductor breaks Additional instructions for Safety Functions WARNING Bypass configuration...

Page 9: ... start immediately after the fault reset unless you configure the drive for pulse start See the firmware manual Before you activate automatic fault reset functions of the drive control program make sure that no dangerous situations can occur These functions reset the drive automatically and continue operation after a fault Note When the drive is not in the Hand mode the Off key on the control pane...

Page 10: ...ACH580 BCR BDR VCR VDR E Clipse Bypass Drives 1 200 HP ACH580 BCR BDR VCR VDR E Clipse Bypass Drives 1 200 HP 2018 ABB All Rights Reserved ...

Page 11: ...ACH580 BCR BDR VCR VDR E Clipse Bypass Drives 1 200 HP ...

Page 12: ... documents E Clipse Bypass configurations E Clipse bypass features and functions The ACH580 with E Clipse Bypass is an ACH580 AC adjustable frequency drive in an integrated UL NEMA Type 1 UL NEMA Type 12 or UL NEMA Type 3R package with a bypass motor starter The ACH580 with E Clipse Bypass provides Disconnect switch or circuit breaker with door mounted handle mechanism The handle can be padlocked ...

Page 13: ...e ACH580 E Clipse Bypass standard configurations and identifies the major components E Clipse Bypass E Clipse Bypass Control Panel Operating Handle for Disconnect Switch or Circuit Breaker ACH AP H Control Panel ACH580 Drive VxR BYPASS CONTROL ESC ENTER ENABLE SELECTED FAULTED MOTOR RUN DRIVE BYPASS AUTO OFF RESET HAND ACH AP H E Clipse Bypass Operating Handle Control Panel for Disconnect Switch o...

Page 14: ...allation in the ACH580 01 Hardware Manual 3AXD50000044839 Preparing for installation on page 6 Suitable mounting location on page 7 PREPARE the mounting location PREPARE the mounting location MOUNT the unit MOUNT the drive REMOVE the covers from Vertical E Clipse Bypass Unit REMOVE the front cover INSTALL wiring Wiring overview and Install the wiring Installing the wiring starting on page 7 CHECK ...

Page 15: ...0 VAC 4 440 480 VAC 6 575 600 VAC Enclosure protection class No specification UL NEMA Type 1 B056 UL NEMA Type 12 B058 UL NEMA Type 3R Power options E213 Line reactor PxR or BxR Configurations F267 Service switch VxR or BxR Configurations Input Output option modules L501 Ext 24V DC AC and digital I O Extension L512 115 230 V digital input interface L523 Ext 24V and isolated PTC Interface Fieldbus ...

Page 16: ...ll Installing the wiring WARNING Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Do not connect or disconnect input or output power wiring or control wi...

Page 17: ...ertical E Clipse Bypass ACH580 Vertical E Clipse Bypass units are configured for wiring access from the bottom only The following figures show the layout and wiring connection points For drive control wiring see page 52 Maintain appropriate separation of control and power wires Drive Control Panel E Clipse Bypass Control Panel Disconnect Switch or Circuit Breaker Motor Input Motor Ground Lug Termi...

Page 18: ...lation E Clipse Bypass Control Panel Motor Input Motor Ground Lug Terminals Terminals Input Ground Lug Service Switch V3 V4 ACH580 Drive E Clipse Bypass Control Board Terminals X2 Fuses Drive Control Panel Disconnect Switch or Circuit Breaker Optional Vx1 3 Vx1 4 ...

Page 19: ...om for UL NEMA Type 3R The following figures show the layout and wiring connection points For drive control wiring see page 52 Maintain appropriate separation of control and power wires ACH580 Drive Motor Input Terminals Motor Ground Terminals Disconnect Switch or Circuit Breaker B1 Service Switch Optional E Clipse Bypass Control Board Terminals X2 User Power Cable Guides Input Ground Lug Lug Fuse...

Page 20: ...lation ACH580 Drive Motor Terminals Disconnect Switch or Circuit Breaker B2 Service Switch Optional E Clipse Bypass Control Board Terminals X2 User Power Cable Guides Input Ground Lug Fuses Bx1 2 Bx12 2 Input Terminals Motor Ground Lug MOV and Line Reactor Optional ...

Page 21: ...nstallation ACH580 Drive Disconnect Service Switch Optional E Clipse Bypass Control Board Terminals X2 Motor Ground Lug Input Terminals Fuses B3 600V 41A 77A Input Ground Lug Motor Terminals Switch or Circuit Breaker Bx1 3 Bx12 3 Hood and filter kit not shown ...

Page 22: ...stallation B3 Units above 77A ACH580 Drive Disconnect Service Switch Optional E Clipse Bypass Control Board Terminals X2 Motor Ground Lug Input Terminals Fuses Input Ground Lug Motor Terminals Switch or Circuit Breaker Bx1 3 Bx12 3 Hood and filter kit not shown ...

Page 23: ...als Fuses B2 Bx3R 2 Input Ground Lug Switch or Circuit Breaker Motor The alternate HI setting further reduces the likelihood of condensate in high humidity environments RHTR Temperature HI LO Jumper X1 Heater ON Temperature Heater OFF Temperature Default Setting X1 jumper in LO position 14 4 C 58 F 21 4 C 70 5 F Alternate Setting X1 jumper in HI position 17 8 C 64 F 24 4 C 76 5 F Terminals ...

Page 24: ...parate conduits for input power and motor cables Follow the guides to separate the cables from each other Power connections Vertical E Clipse Bypass configurations Line input connections Connect the input power to the terminals at the bottom of the disconnect switch or circuit breaker Also see Connection and wiring diagrams Vertical E Clipse Bypass on page 8 Connect the equipment grounding conduct...

Page 25: ...oute cables through the cable guides on the left side of the enclosure Use separate conduits for input power and motor cables Follow the guides to separate the cables from each other WARNING Check the motor and motor wiring insulation before connecting the ACH580 to line power Refer to the ACH580 01 Hardware Manual 3AXD50000044839 Before proceeding with the insulation resistance measurements check...

Page 26: ...ntrol circuitry uses serial communications connections X1 29 X1 31 inside the ACH580 These connections are not available for any other purpose and must not be reconfigured Basic connections The figure on page 17 shows the basic control connections for use with the E Clipse Bypass HVAC Default macro These connections are described in the following paragraphs In typical installations only analog inp...

Page 27: ...ameter 1605 1701 NOT SEL Digital Input 6 Fixed SMOKE CONTROL OVERRIDE 1 10 11 X2 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Relay Output 1 parameter 1401 BYP NOT FLT Default Operation Bypass Not Faulted 11 connected to 13 Bypass Faulted 11 connected to 12 Relay Output 2 parameter 1404 SYS RUNNING Default Operation System Running 14 connected to 16 Relay Output 3 parameter 1407 SYS STARTED Default O...

Page 28: ... be properly set before proceeding Refer to the ACH580 HVAC control program firmware manual 3AXD50000027537 and set the parameters as required Note The settings for ALL external communication between the ACH580 with E Clipse Bypass and any Building Automation System are configured using the E Clipse Bypass operator panel DO NOT attempt to configure the external communication connection using the A...

Page 29: ... Start Interlock and Run Permissive input contacts are closed and the system is in the Bypass mode and in either Hand or Auto the motor will start across the line as soon as power is applied If the Start Stop Start Interlock and Run Permissive input contacts are closed and the system is in the Drive mode with the drive in either Hand or Auto mode the motor will start on the drive as soon as power ...

Page 30: ... power to the drive and wait five minutes Swap any two motor output wires T1 T2 and T3 Incorrect motor rotation direction may cause equipment damage 7 Increase the speed to the highest safe operating speed 8 Press the OFF key on the drive control panel The motor should stop If the drive does not operate according to these steps refer to the ACH580 HVAC control program firmware manual 3AXD500000275...

Page 31: ...80 Drive with E Clipse Bypass without the motor connected as follows 1 Disconnect and lock out power to the E Clipse Bypass unit wait at least five minutes after disconnecting power 2 Disconnect the motor from the E Clipse Bypass unit 3 Apply power to the E Clipse Bypass unit by turning on the branch circuit disconnect device and the bypass disconnect switch or circuit breaker 4 The ACH580 Control...

Page 32: ...st be set to Scalar After successful completion of Step 13 Parameter 99 04 may be set to Vector if very specific application requirements make it necessary to use this type of motor control Operation using the Vector setting is unnecessary for control of almost all fan and pump applications Refer to the ACH580 firmware manual 3AXD50000027537 for details on setting parameters 8 Press the Drive Sele...

Page 33: ... E Clipse Bypass operate according to these steps and you have familiarized yourself with their operation disconnect and lock out power to prepare for the next test Refer to the Safety instructions section on page v for the warnings all personnel who do work on the drive motor cable or motor need to follow If the drive does not operate according to these steps refer to the ACH580 01 Hardware Manua...

Page 34: ...termination resistors To reduce noise on the serial communications network terminate the EIA 485 network using 120 ohm resistors at both ends of the network Use the DIP switches to connect or disconnect the on board termination resistors Both switches must be positioned in the ON or OFF position to correctly configure the termination resistors Circuit breaker settings On some ACH580 E Clipse Bypas...

Page 35: ...26 ACH580 E Clipse bypass and packaged drive user manual Installation ...

Page 36: ...ct s are closed with no Start command present The Enabled LED flashes green if the Run Permissive contact is open the Start Interlock contact s are closed and Start command is present The Enabled LED is illuminated red when the Start Interlock contact s are open Motor Run LED The Motor Run LED is illuminated green when the motor is running in either bypass mode or in drive mode The Motor Run LED f...

Page 37: ...n is provided on the bypass control panel The bypass control display will continuously flash an warning to indicate the system has automatically transferred to Bypass after a Drive fault The Bypass Selected LED flashes green when the system has automatically transferred to bypass operation The bypass event log will also record this event Auto Indication The Auto Indication is provided on the bypas...

Page 38: ...g and diagnosing the bypass Select MENU and use the UP DOWN buttons to select modes The modes are Default Display mode Provides HAND OFF AUTO indication of the bypass operating control mode Bypass Status mode Provides status indications of the current system operating conditions Start Up Parameter Mode Provides a list of parameters or operating conditions that may be configured or viewed during st...

Page 39: ...ault Parameter Groups 03 01 Parameters 0103 0102 Parameter List Start up Parameter Menu Bypass Status Parameter edit Default Display Parameter edit Parameter edit Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Up Dn Up Dn Enter Esc Bypass Alarm Flashes over Current Display Any state Alarm dismissed Alarm Enter Esc Bypass Status Up Dn Status 2 Status 1 Parameter 2 Parameter 1 BOOT Alar...

Page 40: ...arameters individually from the Full Parameter List Note Run motor from drive before attempting bypass operation E CLIPSE BYPASS CONTROL ESC ENTER AUTO OFF RESET HAND DRIVE BYPASS ENABLED SELECTED FAULTED MOTOR RUN Down Enabled LED Drive and Bypass Selected Faulted LEDs Drive Bypass Select Keys Motor Run LED OFF Reset Key ON Hand Key Enter Up LCD Display Auto Key Escape ...

Page 41: ...arameter Edit mode or 7 Press ESC to return to the Main Menu and again to return to the Default Display 1 The Default Display indicates the Bypass Control mode 2 Press ENTER to enter the Main Menu 3 Select the Parameter List with the Up Down arrows and press ENTER 4 Select the appropriate Parameter Group with the Up Down arrows and press ENTER 5 Select the appropriate Parameter in a group with the...

Page 42: ...alue or press ESC to leave the Parameter Edit mode 6 Press the Up Down arrows to change the Parameter Value 7 Press ENTER to store the modified value or press ESC to leave the Parameter Edit mode or 8 Press ESC to return to the listing of Parameter Groups and again to return to the Main Menu 9 Press ESC to return to the Default Display from the Main Menu 1601 START STOP 1 DI1 ENTER ESC 1601 START ...

Page 43: ...34 ACH580 E Clipse bypass and packaged drive user manual Start up ...

Page 44: ...rection commands is the Reverse Drive input DI2 if programmed In this mode the system acknowledges all of the same permissives and interlocks as Drive mode When the Reverse Drive input contact is closed with the drive running the drive ramps down to zero speed then reverses motor direction and continues running with the drive stopped the drive starts and runs in the reverse direction In either cas...

Page 45: ...anced Override Override 2 input contact is closed in which case the system switches to Advanced Override mode Supervisory Mode In the Bypass Supervisory mode the bypass has the ability to control a process by cycling the bypass contactor on and off with a hysteresis control In this mode the motor is powered by AC line power through the bypass contactor The source of the bypass start stop commands ...

Page 46: ...ogrammability of the digital input and fault functions Normally when the Advanced Override is deactivated the system returns to the previous operating mode and can be controlled using the Drive and Bypass keypads If the system was previously in Hand mode the system reverts to Off mode The exception to this is when the Smoke Control Override 1 input contact is closed in which case the system remain...

Page 47: ...CH580 VFD Parameter Group 70 in the ACH580 VFD is used to program its operation If the VFD cannot run the motor the motor will stop Requires additional control wiring between E Clipse and ACH580 VFD 3 VFD BYPASS During Override 2 operation the system will first attempt to run the motor from the ACH580 VFD as programmed in Parameter Group 70 of the ACH580 VFD If the VFD loses power or is in a fault...

Page 48: ...mmed number of fault resets On Critical infinite number of fault resets 70 03 Override activation source 5 DI5 high Contacts closing against the drive s DI5 will activate Override Mode in the ACH580 VFD 70 04 Override reference source 0 Constant speed freq 1 AI1 2 AI2 3 Override speed freq 4 Motor potentiometer 5 Stop 6 Process PID set1 Defaults to 3 Override speed freq The drive will use the Hz v...

Page 49: ...ess PID set1 Confirm 3 Override speed freq default Override frequency 500 Hz to 500 Hz Set the appropriate value required by the engineer and air balancer Direction selection 0 Forward 1 Reverse 2 to 7 DI1 to DI6 8 to 13 DI1 to DI6 9 Other Confirm Default of 0 Forward Design may require Reverse or a changeable direction Override safeties Not used Wire and Configure the Safeties at the E Clipse byp...

Page 50: ... 25 26 27 12 11 19 21 10 2 8 9 10 RO1C 12 RO1A RO1B RO2C 15 RO2A RO2B RO3C 18 RO3A RO3B E Clipse Bypass 24V 24V GND DCOM Auxiliary voltage output 24 V DC Auxiliary voltage output 24 V DC Digital input common for all Auxiliary voltage common DI1 DI2 DI3 DI4 DI5 DI6 RO4C 21 RO4A RO4B RO5C 24 RO5A RO5B 5 3 4 6 7 1 11 13 14 16 19 17 20 22 23 25 29 AGND 30 SCR Screen 28 A Negative 27 B Positive 26 SCR ...

Page 51: ... switched to the Bypass mode a motor that is running will stop Bypass Drive Mode transfers If the drive is in the Auto mode and the motor is running in the Drive mode the motor will transfer to bypass operation and continue running if the system is switched to the Bypass mode and the bypass is in the Auto mode with the Start Stop Input contact closed If the motor is running in the Bypass mode the ...

Page 52: ...ned input function but will continue to pass the operating state of the digital input over communications to the building automation system Start Stop DI1 The Start Stop input is connected to a normally open contact that starts and stops the system When the bypass is in the Drive mode and the drive is in the Auto mode the Start Stop input contact controls the motor by starting and stopping the dri...

Page 53: ...several minutes before the bypass can be reset after an overload trip Advanced Override DI5 Override 2 The Advanced Override Override 2 input can be connected to an external contact that is closed to select the Advanced Override mode See Advanced Override Mode Override 2 on page 37 for a description of this mode Smoke Control DI6 Override 1 The Smoke Control Override 1 input can be connected to an...

Page 54: ... control board terminal block the drive control panel the bypass control panel or communications depending on the operational mode selected The System Started relay is ideal for use in damper actuator circuits opening the dampers only under those conditions where the system is preparing to run the motor Closing the dampers if the safeties open the system faults or when a Stop command is issued Byp...

Page 55: ...de energized when power is removed from the system or when a drive fault has occurred The specific nature of the fault is indicated on the drive control panel display Drive Warning 11 DRIVE WARNING If configured for Drive Warning the relay is energized when a drive warning is present The specific nature of the warning is indicated on the drive control panel display The Drive Warning relay is de en...

Page 56: ...tion setting The Bypass Overload relay is de energized during normal operation Bypass Underload 20 BYP UNDERLD If configured for Bypass Underload the relay is energized when the bypass motor underload level has fallen below the programmed protection setting This output is often used for broken belt indication The Bypass Underload relay is de energized during normal operation PCB Overtemperature 21...

Page 57: ...power is removed from the system a system fault has occurred or when the active motor overload underload protection has tripped The specific nature of the fault is indicated on the control panel display Drive or Bypass Drive Link Error 29 DRV LNK ERR If configured for Drive Link Error the relay is energized when the communications link between the drive and bypass has been interrupted The Drive Li...

Page 58: ...se line for energy savings calculations on this application The user can adjust the default Learn Time 48 hours by adjusting Parameter 1629 LEARN TIME The minimum Learn Time setting is 6 minutes 0 1 hour and the maximum Learn Time setting is 200 hours It is recommended that the E Clipse Bypass run in Learn Mode for at least 24 hours for increased accuracy The MWh Saved estimation is displayed in m...

Page 59: ... Drive Mode on E Clipse Keypad Operate System normally Note The Learn Mode is terminated by any of the following conditions User clears the Learn Mode request Parameter 1628 NOT SEL The running time in Learn Mode equals the time set by Parameter 1629 The user enters Drive Mode At the end of Learn Mode the average bypass power is calculated From that point on whenever the system is operated in Driv...

Page 60: ...cted and configured using the E Clipse Bypass Control Panel E Clipse Bypass macros provide a simple easy method of configuring the E Clipse Bypass unit to the most commonly used HVAC applications The availability of up to four separate safety inputs START INTERLOCKS and a Run Permissive along with override and automatic transfer capabilities provide unparalleled integration into real world HVAC ap...

Page 61: ...3 22 21 20 24 19 18 17 16 15 14 13 12 24VDC 24VDC Digital Input Common GND Digital Input 1 Parameter 1601 START STOP Digital Input 2 Parameter 1602 06 NOT SEL Digital Input 3 Parameter 1603 INTERLOCK 1 Digital Input 4 Parameter 1604 07 NOT SEL Digital Input 5 Parameter 1605 1701 NOT SEL Digital Input 5 Fixed SMOKE CONTROL Override 1 Relay Output 1 Parameter 1401 BYP NOT FLT Default Operation Bypas...

Page 62: ...9 8 11 X2 25 23 22 21 20 24 19 18 17 16 15 14 13 12 24VDC 24VDC Digital Input Common GND Digital Input 1 Parameter 1601 START STOP Digital Input 2 Parameter 1602 RUN PERMISSIVE Digital Input 3 Parameter 1603 INTERLOCK 1 Digital Input 4 Parameter 1604 Digital Input 5 Parameter 1605 NOT SEL Digital Input 5 Fixed SMOKE CONTROL Override 1 Relay Output 1 Parameter 1401 BYP NOT FLT Default Operation Byp...

Page 63: ... 21 20 24 19 18 17 16 15 14 13 12 24VDC 24VDC Digital Input Common GND Digital Input 1 Parameter 1601 START STOP Digital Input 2 Parameter 1602 RUN PERMISSIVE Digital Input 3 Parameter 1603 INTERLOCK 1 Digital Input 4 Parameter 1604 07 Digital Input 5 Parameter 1605 OVERRIDE 2 E Bypass Retrofit Digital Input 5 Fixed SMOKE CONTROL Override 1 Relay Output 1 Parameter 1401 BYP NOT FLT Default Operati...

Page 64: ...Input Common Analog Input 1 X1 1 1 5 4 3 2 6 2 5 4 3 6 7 10 9 8 11 X2 25 23 22 21 20 24 19 18 17 16 15 14 13 12 24VDC 24VDC Digital Input Common GND Digital Input 1 Parameter 1601 START STOP Digital Input 2 Parameter 1602 RUN PERMISSIVE Digital Input 3 Parameter 1603 INTERLOCK 1 Digital Input 4 Parameter 1604 Digital Input 5 Parameter 1605 INTERLOCK 3 Digital Input 6 Fixed SMOKE CONTROL Override 1...

Page 65: ...l Smoke Control DI1 Start Stop Terminal X2 5 DI2 Run Enable Terminal X2 6 DI3 High Priority Safeties Terminal X2 7 DI4 Emergency Shutdown Terminal X2 8 DI5 Low Priority Safeties Terminal X2 9 DI6 Smoke Control Terminal X2 10 0 0 1 1 1 1 1 1 1 1 1 0 Normal Operation Close Start Stop X2 5 Fan starts assuming that X2 6 7 8 and 9 are all closed Emergency Shutdown Open auto fire shutdown unit stops Smo...

Page 66: ...r 1602 06 PERMISSIVE INTERLOCK 4 Digital Input 3 Parameter 1603 INTERLOCK 1 Digital Input 4 Parameter 1604 07 Digital Input 5 Parameter 1605 1701 INTERLOCK 3 OVERRIDE 2 Digital Input 6 Fixed SMOKE CONTROL Override 1 Relay Output 1 Parameter 1401 BYP NOT FLT Default Operation Bypass Not Faulted 11 connected to 13 Bypass Faulted 11 connected to 12 Relay Output 2 Parameter 1404 SYS RUNNING Default Op...

Page 67: ...58 ACH580 E Clipse bypass and packaged drive user manual Application macros ...

Page 68: ...time resettable 0109 ON TIME 1 R 1 day 0 65535 days 0 Total power on time of bypass days resettable 0110 ON TIME 2 R 2sec 00 00 00 23 59 58 0 Total power on time of bypass hr min sec resettable 0111 A B VOLT 1 V Phase A Phase B voltage 0112 B C VOLT 1 V Phase B Phase C voltage 0113 C A VOLT 1 V Phase C Phase A voltage 0114 MWH R SAVED 0 001 MWH 1 MWH 0 001 MWH 65535 MWH 0 Drive kWh savings over by...

Page 69: ... used 0 Status word 1 to field bus 0305 FLT WORD 1 b0 1 Coil current measurement b1 1 Bypass contact stuck b2 1 Drive contact stuck b3 1 Bypass coil open b4 1 Drive coil open b5 1 Undervoltage b6 not used b7 1 Drive AI2 fault b8 1 Motor overload b9 1 Input phase A loss b10 1 Input phase B loss b11 1 Input phase C loss 12 1 Drive 1st start fault b13 1 coil power supply fault b14 not used b15 1 Eart...

Page 70: ...1 not used b2 Override 1 b3 Override 2 b4 1 Interlock 1 b5 1 Interlock 2 b6 1 Interlock 3 b7 1 Interlock 4 b8 1 Mode auto lock b9 1 Mode local lock b10 1 Comm config error b11 1 FIG parameter configuration b12 1 Drive faulted b13 b15 not used 0 Bypass warning status word 2 Group 04 Fault Log Code Name Resolution Range Default Description 0401 LAST FAULT 1 3001 3999 See Faults page 0 Last fault dec...

Page 71: ...nd last fault of 2nd last event hr min sec if time 1 day 1 days before 0 9999 days if time 1 day 0419 FAULT 3 1 3001 3999 See Faults page 0 3rd to last fault 0420 FAULT 4 1 3001 3999 See Faults page 0 4th to last fault 0421 FAULT 5 1 3001 3999 See Faults page 0 5th to last fault Group 05 Event Log Code Name Resolution Range Default Description 0501 LAST EVENT b0 1 Bypass mode b1 1 Safeties In b2 1...

Page 72: ...19 BYP OVERLD 20 BYP UNDERLD 21 PCB OVERTMP 22 SYS UNDERLD 23 SYSTEM FLT 24 SYS FLT WRN 25 SYS EXT CTL 26 SYS OVERLD 27 CONTACT FLT 28 SYS NOT FLT 29 DRV LNK ERR 30 EXT COMM LS 31 OVRD2 STOP 32 OVRD2 ENAB BYP NOT FLT 7 Selects function for digital output Define the event or condition that activates relay 1 1402 R1 ON DLY 0 1 sec 0 3600 0s 0s Delay from active state to active output 1403 R1 OFF DLY...

Page 73: ...elects source for the interlock 4 command 1607 RESET SRC 1 0 NOT SEL 1 DI4 2 COMM NOT SEL 0 Selects source for fault reset command rising edge 1608 AUTO XFR 1 0 NOT SEL 1 ENABLE NOT SEL 0 Enabled allows auto transfer to bypass on all drive faults except the conditional faults which require an additional enable NOT SEL prevents auto transfer to bypass for all drive faults including the conditional ...

Page 74: ...IVE 1 DAMPER END SWTCH 2 VALVE OPENING 3 PRE LUBE CYCLE PERMISSIVE 0 Alternative text choices for warning 4006 1621 INTLK1 TXT 1 0 INTERLOCK 1 1 VIBRATION SWITCH 2 FIRESTAT 3 FREEZESTAT 4 OVERPRESSUR E 5 VIBRATION TRIP 6 SMOKE WARNING 7 SAFETY OPEN 8 LOW SUCTION INTERLOCK 1 0 Alternative text choices for warning 4021 1622 INTLK2 TXT 1 0 INTERLOCK 2 INTERLOCK 2 0 Alternative text choices for warnin...

Page 75: ...ommand for a constant frequency for wiring diagram above and programming below Reverse request can only be selected for DI2 on the E Clipse Drive Param 20 21 Direction needs to be set for REQUEST Drive Param 28 22 Constant Frequency Sel 1 needs to be set to DI3 Drive Param 28 26 Constant Frequency 1 needs to be set for frequency required Use positive value Drive Param 28 21 bit 1 Direction enable ...

Page 76: ...to the drive Passcode required to open 1644 DNLD LOCK 0 LOCKED 1 OPEN OPEN 1 Allows locking of program and serial flash downloads Passcode required to open Group 17 Override 2 Code Name Resolution Range Default Description 1701 OVERRIDE 2 1 0 NOT SEL 1 DI5 2 COMM NOT SEL 0 Selects source for override 2 command 1702 PERMSV OVR 1 0 ACKNOWLEDGE 1 DISREGARD DISREGARD 1 Acknowledge or disregard permiss...

Page 77: ...n for bypass mode 3007 PHASE SEQ 1 0 DISABLE 1 ENABLE 1 Indicates if drive and bypass would run the motor in the same direction Group 32 Supervisory Control Code Name Resolution Range Default Description 3201 SUPER CTRL 1 0 DISABLE 1 ENABLE DISABLE 0 Enable supervisory control in bypass mode 3202 START LVL 1 0 100 70 Value of drive s AI2 that causes bypass contactor closure Applies only in supervi...

Page 78: ...ved by the bypass During normal operation this counter is increasing constantly 5013 TOKEN CNT 1 0 65535 0 Contains a count of the number of times the bypass has received the token 5040 BP OB ID L 1 0 65535 0 BACnet Device object ID lower word The Bypass s Device object ID must be unique across all BACnet devices in the building network Valid values are 0 4194303 The Device Object ID is formed as ...

Page 79: ...r status 5132 FBA PAR 32 1 0 0xFFFF 0 Module common software version 5133 FBA PAR 33 0 0xFFFF 0 Module application software version Group 52 FBA Data In Code Name Resolution Range Default Description 5201 5210 DATA IN 1 DATA IN 10 1 0 Not In Use 1 Control Word ABBDP 2 Ref 1 ABBDP 3 Ref 2 ABBDP 4 Status Word ABBDP 5 Actual Value 1 ABBDP 6 Actual Value 2 ABBDP 0101h 063FFh Drive parameters 8101h E3F...

Page 80: ...se the format ggh pph where ggh is the parameter group in hexadecimal and pph is the parameter in hexadecimal For instance drive parameter 30 14 is encoded as 1E0Eh Bypass parameter is specified as 8000h ggh pph For instance bypass parameter 0114 is encoded as 810Eh Group 58 Drive EFB Code Name Resolution Range Default Description 5802 DV PROT ID hex 0x0000 0xFFFF 0x0000 Protocol ID and revision F...

Page 81: ... PROFILE 1 0 ABB DRV LIM 1 DCU PROFILE 2 ABB DRV FULL 0 Selects the communications profile used by the EFB protocol 5840 DV OB ID L 1 0 65535 4303 BACnet Device object ID lower word The Drive s Device object ID must be unique across all BACnet devices in the building network Valid values are 0 4194303 The Device Object ID is formed as a combination of parameter 5840 and 5899 To set an ID from 1 to...

Page 82: ...40008 Drive parameter is specified as ggh pph For instance drive parameter 30 14 is encoded as 1E0Eh 58109 DV IO 9 1 0 FFFFh values less than 0101h are ignored 0 Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 40009 Drive parameter is specified as ggh pph For instance drive parameter 30 14 is encoded as 1E0Eh 58110 DV IO 10 1 0 FFF...

Page 83: ...T SEL 1 STD MODBUS 2 N2 4 EXT FBA 5 BACNET 0 This parameter sets the communication protocol that the package will communicate to the building automation system Group 99 Startup Data Code Name Resolution Range Default Description 9902 B P MACRO 1 1 HVAC DEFAULT 2 DAMPER 3 RETROFIT 4 SMOKE CONTROL 1 Select bypass macro Predefined set of parameter values for certain application is loaded in use ...

Page 84: ...dbus communications configurations are available Embedded fieldbus EFB Using the EIA 485 interface at terminals X2 26 30 on the control board a control system can communicate with the system using Modbus RTU EIA 485 Metasys N2 EIA 485 BACnet MS TP EIA 485 Fieldbus adapter FBA See Fieldbus adapter on page 161 NOTE Throughout this manual references to parameters pertain to parameters and adjustments...

Page 85: ...irs for the EIA 485 link Use this pair to connect all A terminals together and all B terminals together Use both of the other wires in the other pair for the reference common terminal 29 Protocol Control Interface Reference for more information Modbus Output Words Control word Reference1 Reference2 Input Words Status word Actual value 1 Actual value 2 Actual value 3 Actual value 4 Actual value 5 A...

Page 86: ...chained bus without dropout lines Do not connect the shield at the bypass Tie the shields together at the bypass Only load the shield connection at the EIA 485 master For configuration information see the following Communication setup EFB section Activate drive control functions EFB section The appropriate EFB protocol specific technical data To reduce noise on the network terminate the EIA 485 ne...

Page 87: ...thout repeaters Network biasing is required per ANSI ASHRAE Standard 135 See Note 4 Reference Common Building Automation Controller ABB E CLIPSE BYPASS RS485 Terminal Block X2 ON SCR Screen B Positive A Negative AGND SCR Screen Required Wiring ANSI ASHRAE Standard 135 Twisted Pair and Reference with Isolated Devices See Note 5 26 27 28 29 30 G R See Note 3 Ground ON ON See Note 2 Shield NOTES 1 Us...

Page 88: ...rt and enables go to the drive or to the system Parameter 1625 0 DRIVE ONLY is intended for legacy applications where the network was only able to control the drive Parameter 1625 1 SYSTEM provides new functionality where control signals control both the drive and bypass depending on the drive bypass mode selected on the bypass keypad In both cases non control related points are visible on the byp...

Page 89: ...gh two logical nodes A common physical port supports both nodes Group 58 is used to configure i e baud rate and diagnose the common physical port Group 58 is also used to configure i e MAC ID and Device Object Instance ID and diagnose the drive logical node Group 50 is used to configure i e MAC ID and Device Object Instance ID and diagnose the bypass logical node E Clipse ACH580 1625 System Mode B...

Page 90: ... the protocol Do not edit Any non zero value entered for parameter 9802 COMM PROT SEL sets this parameter automatically The format is XXYY where xx protocol ID and YY program revision 5803 DV MAC ID Defines the drives node address of the EIA 485 link Set each bypass on the network with a unique value for this parameter Default 1 Note For a new address to take affect the system power must be cycled...

Page 91: ... data bits Even parity one stop bit 3 8 ODD 1 8 data bits Odd parity one stop bit Default 1 Default 0 5825 PROFILE Selects the communication profile used by the EFB protocol 0 ABB DRV LIM Operation of Control Status Words conform to limited ABB Drives Profile as used in ACH550 580 1 DCU PROFILE Operation of Control Status Words conform to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Stat...

Page 92: ...he lower 4 digits of the ID and set 58 99 to the remaining upper digits For example to set the ID to 71234 set the 5840 1234 and 5899 7 The default values of 5840 0 and 5899 0 are handled specially This case uses parameter 5803 the MAC ID as the value for the device object ID N A N A Resolution 1 Range 0 65535 Default 0 5841 MAX MASTER The Drive s highest master address for devices on the BACnet M...

Page 93: ... For a new address to take affect the system power must be cycled OR 5003 must first be set to 0 before selecting a new address Leaving 5003 0 places the EIA 485 channel in reset disabling communication The default value fro Modbus and N2 is 1 Sets MS TP MAC ID A temporary value of 0 places the protocol channel in reset Default 256 5040 BY OB ID L BACnet Device object ID lower word The Drive s Dev...

Page 94: ...ieldbus controller supplied command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent Control commands must be addressed to the Drive node with parameter 1625 set to 0 DRIVE ONLY For SYSTEM control refer to Start stop control System on page 91 5099 BY OB ID H BACnet Device object ID upper word See parameter 5040 for description of how to us...

Page 95: ...e of points 60 and 61 in the BACnet protocol technical data system section The following table describes REFERENCE scaling for the ABB Drives profile Scalar Control Group 28 Vector Control Group 22 Value Ext1 Ext2 Select 19 11 32 EFB MCW bit 11 Ext1 Ref1 28 11 22 11 Flexibility to write to 3 09 EFBRef1 or 3 10 EFBRef2 Ref2 28 12 22 12 Ext2 Ref1 28 15 22 15 Ref2 28 16 22 16 Drive Parameter Modbus N...

Page 96: ...ol dependent Drive Parameter Value Setting Protocol Reference Modbus N2 BACnet ABB DRV DCU PROFILE 10 24 RO1 Source RELAY OUTPUT 1 62 RO DIO control word Relay Output 1 controlled by fieldbus 402659 bit 0 or 00033 BO7 BO0 10 27 RELAY OUTPUT 2 62 RO DIO control word Relay Output 2 controlled by fieldbus 402659 bit 1 or 00034 BO8 BO1 10 30 RELAY OUTPUT 3 62 RO DIO control word Relay Output 3 control...

Page 97: ...rameter 13 91 13 91 AO1 Data Storage 403419 AO14 AO0 13 22 AO2 Content Sel 38 AO2 Data Storage Analog Output 2 controlled by writing to parameter 13 92 13 92 AO2 Data Storage 403420 AO15 AO1 Drive Parameter Value Description Protocol Reference 40 16 Set 1 setpoint 1 source 24 Setpoint data storage Communication channel setpoint source 40 17 Set 1 setpoint 2 source 3 AI1 scaled Optional analog inpu...

Page 98: ...Modbus any parameter can be accessed using the format 4 followed by the parameter number Example 400000 group 256 parameter Drive Parameter Protocol Reference Modbus N2 BACnet 01 01 Motor Speed Used 400257 AI3 AV0 01 06 Output Frequency 400262 AI1 AV1 01 07 Motor Current 400263 AI4 AV4 01 10 Motor Torque 400266 AI5 AV5 01 14 Output Power 400270 AI6 AV6 01 11 DC Voltage 400267 AI11 AV2 01 13 Output...

Page 99: ...Protocol Reference Modbus1 N2 BACnet Mailbox Parameter Enter the number of the drive group and parameter number using the format group 256 parameter Example drive parameter 28 01 is entered as 28 256 1 7169 Does not apply AO19 AV25 Mailbox Data Contains the parameter value after a read or enter the desired parameter value for a write AO20 AV26 Mailbox Read A binary value triggers a read the value ...

Page 100: ...or each control function Start stop control System Using the fieldbus for start stop control of the system requires Bypass parameter values set as defined below Fieldbus controller supplied command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent Control commands must be addressed to the Bypass node with parameter 1625 set to 1 SYSTEM For ...

Page 101: ...meter Value Setting Protocol Reference Modbus N2 BACnet 1602 RUN PERMISSIVE 2 COMM Not Recommended Run permissive by fieldbus 400001 bit 2 BO2 BV12 1603 START INTERLOCK 1 2 COMM Not Recommended Source for Start Interlock 1 is the fieldbus Command word 400001 bit 4 BO10 BV15 1604 START INTERLOCK 2 2 COMM Not Recommended Source for Start Interlock 2 is the fieldbus Command word 400001 bit 5 BO11 BV1...

Page 102: ...jects BO5 and BO6 On Note Relay status feedback occurs without configuraton as defined below Bypass Parameter Value Setting Protocol Reference Modbus N2 BACnet 1625 SYSTEM 1 1625 DRIVE ONLY 2 1401 RELAY OUTPUT 1 16 Comm Ctrl Relay Output 1 controlled by fieldbus 400263 bit 0 433031 bit 0 BO5 BO0 1404 RELAY OUTPUT 2 16 Comm Ctrl Relay Output 2 controlled by fieldbus 400263 bit 1 433031 bit 1 BO6 BO...

Page 103: ...ropriate drive bypass response NOTE If the system is in bypass mode when communication is lost choices 2 and 3 will cause the bypass contactor to remain in its present state 3005 COMM FAULT TIME Set time delay before acting on a communication loss Bypass Parameter Protocol Reference Modbus N2 BACnet 0101 MOTOR CURR 400257 AI1 AV0 Type Name Description N2 BACnet DI System Ready System is ready to a...

Page 104: ...BI15 BI10 DI RO1 Status Bypass relay output 1 status BI16 BI0 DI RO2 Status Bypass relay output 2 status BI17 BI1 DI RO3 Status Bypass relay output 3 status BI18 BI2 DI RO4 Status Bypass relay output 4 status BI19 BI3 DI RO5 Status Bypass relay output 5 status BI20 BI4 DI Bypass Select 1 Bypass mode 0 Drive mode BI21 BV4 DI System Underload Reports system underload status either mode BI22 BV8 DI S...

Page 105: ...OK MESSAGES advances advances for each application message properly received and addressed to this drive 5812 DV CRC ERRORS does not advance at all advances when an invalid message CRC is received 5811 UART ERRORS does not advance at all advances when character format errors are detected such as parity or framing errors 5819 DV status value varies depending on network traffic BACnet protocol 5813 ...

Page 106: ...other The value of 5808 EFB OK MESSAGES does not advance The values of 5812 EFB CRC ERRORS and 5811 EFB UART ERRORS are advancing To correct Check that the EIA 485 lines are not swapped Fault 3028 EXT COMM LOSS If the bypass control panel shows fault code 3028 EXT COMM LOSS check for either of the following The master system is down To correct resolve problem with master system The communication c...

Page 107: ...5811 UART ERRORS Rapidly Increasing Numeric Value 1 1 Duplicate Addresses 2 Swapped Wires 3 Incorrect Baud Rate 4 Incorrect Parity 5 Too many devices on wire 6 Noise on EIA 485 wire 7 Blown EIA 485 transceiver 1 Ensure Drive EFB parameters 5803 also 5840 and 5899 when using BACnet and Bypass EFB parameters 5003 also 5040 and 5099 when using BACnet are unique 5803 and 5003 must be unique addresses ...

Page 108: ...e 1 Drive device address parameter 5803 is set to 128 or greater 2 E Clipse Bypass device address parameter 5003 is set to 128 or greater 3 Max Masters is set too low on all drives 1 Change parameter 5803 to a unique value below 128 2 Change parameter 5003 to a unique value below 128 Note The default value for parameter 5003 is 256 This setting prevents the network from seeing the bypass Change th...

Page 109: ...e system to the Metasys Companion product line This section describes the use of the N2 Fieldbus with the E Clipse Bypass connection Supported features In the N2 Fieldbus protocol the ACH580 and E Clipse Bypass may appear as a virtual object A virtual object is made up of Analog Inputs Binary Inputs Analog Outputs Binary Outputs Internal values for Floating point Integer and Byte values ACH580 Ana...

Page 110: ...on system On the N2 Fieldbus each system can be accessed by the full complement of Metasys FMS features including Change of State COS monitoring warning notification scheduling trend and totalization On one N2 Fieldbus segment there can be up to 32 nodes while integrating the E Clipse Bypass system with Johnson Controls Metasys Each E Clipse bypass may N1LAN NCU N2 Fieldbus PC Version Converter Pa...

Page 111: ...elated to control are no longer available when using the drive s device address Drive N2 Objects Not Valid Drive Overview The ACH580 drive does not support N2 Fieldbus communication internal values All of the Analog and Binary I O objects are listed below Analog Input The analog input objects support the following features Analog Input actual value in engineering units Low Warning limit Low Warnin...

Page 112: ...e Binary Output The binary output objects support the following features Binary Output value Override value is used to change the Binary Output value It is not possible to return to the previous value by removing the override The override feature is used only to change the value N2 analog input objects Drive The following table lists the N2 Analog Input objects defined for the ACH580 drive N2 Anal...

Page 113: ...meter Range BI1 STOP RUN Status Word BIT2 0 Stop 1 Drive Running BI2 FORWARD REVERSE Status Word BIT11 0 Forward 1 Reverse BI3 FAULT STATUS Status Word BIT15 0 OK 1 Drive Fault BI4 RELAY 1 STATUS 10 21 BIT0 0 Off 1 On BI5 RELAY 2 STATUS 10 21 BIT1 0 Off 1 On BI6 RELAY 3 STATUS 10 21 BIT2 0 Off 1 On BI7 RELAY 4 STATUS 15 04 BIT0 0 Off 1 On BI8 RELAY 5 STATUS 15 04 BIT1 0 Off 1 On BI9 DIGITAL OUT 1 ...

Page 114: ...FERENCE 2 Reference 2 0 1 0 100 AO3 ACCEL TIME 1 Derived value 0 1 s 0 1 1800 AO4 DECEL TIME 1 Derived value 0 1 s 0 1 1800 AO5 CURRENT LIMIT 30 17 0 1 A 0 1 3 I2n AO6 PID1 CONT GAIN 40 32 0 1 0 1 100 AO7 PID1 CONT I TIME 40 33 0 1 s 0 1 600 AO8 PID1 CONT D TIME 40 34 0 1 s 0 10 AO9 PID1 CONT D FILTER 40 35 0 1 s 0 10 AO10 PID2 CONT GAIN 41 32 0 1 0 1 100 AO11 PID2 CONT I TIME 41 33 0 1 s 0 1 600 ...

Page 115: ...O 2 10 99 bit1 0 Off 1 On BO9 COMMAND RO 3 10 99 bit2 0 Off 1 On BO10 COMMAND RO 4 10 99 bit3 0 Off 1 On BO11 COMMAND RO 5 10 99 bit4 0 Off 1 On BO12 COMMAND RO 6 10 99 bit5 0 Off 1 On BO13 RESET RUN TIME Indirectly mapping 0 N A 1 On Reset Run Time BO14 RESET KWH COUNT Indirectly mapping 0 N A 1 On Reset kWh Count BO15 PRC PID SELECT 40 57 indirectly 0 SET2 1 SET2 BO16 N2 LOCAL CTL Note 1 DCU Con...

Page 116: ...SPEED RPM CSAI AI4 N N CURRENT A CSAI AI5 N N TORQUE CSAI AI6 N N POWER kW CSAI AI7 N N DRV_TEMP_PCT CSAI AI8 N N ENERGY_k kWh CSAI AI9 N N ENERGY_M MWh CSAI AI10 N N RUN_TIME H CSAI AI11 N N DC_VOLT V CSAI AI12 N N VOLT_ACT V CSAI AI13 N N PID1_ACT CSAI AI14 N N PID2_DEV CSAI AI15 N N PID2_ACT CSAI AI16 N N PID2_DEV CSAI AI17 N N LAST_FLT Code CSAI AI18 N N PREV_FLT Code CSAI AI19 N N 1ST_FLT Cod...

Page 117: ...Y Y REF_1 CSAO AO2 Y Y REF_2 CSAO AO3 Y Y ACCEL_1 s CSAO AO4 Y Y DECEL_1 s CSAO AO5 Y Y CURR_LIM A CSAO AO6 Y Y PID1_GN CSAO AO7 Y Y PID1_I s CSAO AO8 Y Y PID1_D s CSAO AO9 Y Y PID1_FLT s CSAO AO10 Y Y PID2_GN CSAO AO11 Y Y PID2_I s CSAO AO12 Y Y PID2_D s CSAO AO13 Y Y PID2_FLT s CSAO AO14 Y Y CMD_AO_1 CSAO AO15 Y Y CMD_AO_2 CSAO AO16 Y Y PI2_STPT CSAO AO17 Y Y MIN_SPD CSAO AO18 Y Y MAX_SPD CSAO A...

Page 118: ...ride value is received but there is no action taken Binary Output The binary output objects support the following features Binary Output value Override value is used to change the Binary Output value It is not possible to return to the previous value by removing the override The override feature is used only to change the value N2 analog input objects Bypass The following table lists the N2 Analog...

Page 119: ...tion Units Range AO1 BYP RUNDLY 1614 1 s 0 300 AO2 MB PARAM N A 1 None 0 65535 AO3 MB DATA N A 1 None 0 65535 N2 Binary Inputs Number Object Drive Parameter Range BI1 SYSTEM READY Status Word 1 Ready BI2 SYSTEM ENABLED Status Word 1 Enabled BI3 SYSTEM STARTED Status Word 1 System Started BI4 SYSTEM RUNNING Status Word 1 System Running BI5 N2 LOCAL MODE Status Word 1 N2 Local BI6 FAULT Status Word ...

Page 120: ...e Parameter Range BO1 SYSTEM START Command Word 1 Started BO2 SYS RUN PERMISSIVE Command Word 1 Enable BO3 SYSTEM RESET Command Word Change 0 1 Resets BO4 OVERRIDE Command Word 1 Override BO5 COMMAND RO 1 107 bit mask 1 1 On BO6 COMMAND RO 2 107 bit mask 2 1 On BO7 COMMAND RO 3 107 bit mask 4 1 On BO8 COMMAND RO 4 107 bit mask 8 1 On BO9 COMMAND RO 5 107 bit mask 10h 1 On BO10 SYS INTERLOCK 1 Comm...

Page 121: ...N HOA Code CSAI AI6 N N INP VOLT V CSAI AI7 N N PCB TEMP C CSAI AI8 N N KW HOURS kWh CSAI AI9 N N RUN TIME H CSAI AI10 N N A B VOLT V CSAI AI11 N N B C VOLT V CSAI AI12 N N C A VOLT V CSBI BI1 N N SYS RDY NO YES CSBI BI2 N N SYS ENAB DISABLED ENABLED CSBI BI3 N N SYS STRT NO YES CSBI BI4 N N SYS RUN NO YES CSBI BI5 N N N2 LOC M AUTO N2 L CSBI BI6 N N FAULT OK FLT CSBI BI7 N N WARNING NO YES CSBI B...

Page 122: ...ET OFF RESET CSBO BO4 Y Y OVERRIDE OFF OVERRIDE CSBO BO5 Y Y CMD RO 1 OFF ON CSBO BO6 Y Y CMD RO 2 OFF ON CSBO BO7 Y Y CMD RO 3 OFF ON CSBO BO8 Y Y CMD RO 4 OFF ON CSBO BO9 Y Y CMD RO 5 OFF ON CSBO BO10 Y Y SYS INTERLOCK 1 DISABLE ENABLE CSBO BO11 Y Y SYS INTERLOCK 2 DISABLE ENABLE CSBO BO12 Y Y SYS INTERLOCK 3 DISABLE ENABLE CSBO BO13 Y Y SYS INTERLOCK 4 DISABLE ENABLE CSBO BO14 Y Y RST KWH OFF R...

Page 123: ...s not valid Drive overview Bypass parameter Group 58 defines features used by all Embedded Fieldbus EFB protocols Note The system will function as a master with MAC IDs in the range of 1 127 With MAC ID settings of 128 254 the drive is in slave only mode Changes made to drive parameter Group 58 EFB Protocol do not take affect until you perform one of the following Cycle the bypass power OFF and ON...

Page 124: ...arameter 5840 and 5899 0 BACnet requires a unique Device Object ID for each device on the BACnet network 5 Define a unique MS TP MAC ID Set bypass parameter 5802 EFB STATION ID appropriate value Once this parameter is set to a non zero value current BACnet settings are latched and used for communication until the channel is reset In order to participate in MS TP token passing the MAC ID used must ...

Page 125: ...0 IP Network 1 MSTP MAC Addresses must be unique for all devices connected to the same RS485 network MSTP MAC Address is configurable via parameter 5003 in the bypass 1 127 range of supported Master addresses for the bypass Network Number must be unique for each network IP and MSTP Network Number of 0 is reserved for broadcasts Device Object IDs must be unique across the entire BACnet network all ...

Page 126: ...ires Drive parameter values set as defined below Fieldbus controller supplied command s in the appropriate location Input reference select Using the fieldbus for start stop direction control of the drive requires Drive parameter values set as defined below Fieldbus controller supplied command s in the appropriate location Bypass Parameter Value Description BACnet Access Point 1601 START STOP 2 COM...

Page 127: ...Point 10 24 RO1 Source RELAY OUTPUT 1 62 RO DIO control word Relay Output 1 controlled by fieldbus BO0 10 27 RELAY OUTPUT 2 62 RO DIO control word Relay Output 2 controlled by fieldbus BO1 10 30 RELAY OUTPUT 3 62 RO DIO control word Relay Output 3 controlled by fieldbus BO2 15 071 RELAY OUTPUT 4 62 RO DIO control word Relay Output 4 controlled by fieldbus BO3 15 101 RELAY OUTPUT 5 62 RO DIO contro...

Page 128: ...ed AV0 01 06 Output Frequency AV1 01 07 Motor Current AV4 01 10 Motor Torque AV5 01 14 Output Power AV6 01 11 DC Voltage AV2 01 13 Output Voltage AV3 01 57 Inverter KWH Counter resettable AV8 10 02 DI Delayed Status BI6 10 21 RO Status BI0 58 19 EFB Status Word bit 0 STOP BV0 58 19 EFB Status Word bit 2 REV BV1 Name Description BACnet Access Point Drive node objects Bypassnode objects Mailbox Para...

Page 129: ...ve Response to Who Has ReadProperty WriteProperty DeviceCommunicationControl ReinitializeDevice Data Link Layer The ACH580 implements MS TP Master Data Link Layer All standard MS TP baud rates are supported 9600 19200 38400 and 76800 MAC ID Device Object Instance The bypass supports separate MAC ID and Device Object Instance parameters Set the MAC ID using bypass parameter 5803 Default 5803 1 Set ...

Page 130: ...ty Configure the Device Object Max Info Frames property using bypass parameter 5842 Default 5312 1 Max Master Property Configure the Device Object Max Master property using drive parameter 5313 Default 5841 127 MS TP token counter Parameter 5813 stores the count of MS TP tokens passed to this drive ...

Page 131: ...ies Loop Properties Object Identifier Object Name Object Type System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl Software Revision Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max APDU Length Segmentation Support APDU Timeout Number APDU Retries Max Master Max Info Frames Device Address Binding Database Revision Present Value S...

Page 132: ...its Derivative Constant Derivative Constant Units Derivative Filter Time Priority for Writing Object Name ID 1 For commandable values only 2 If COV supported Instance ID Object Name Description Active Inactive Text Present Value Access Type BI0 RO 1 ACT This object indicates the status of Relay Output 1 ON OFF R BI1 RO 2 ACT This object indicates the status of Relay Output 2 ON OFF R BI2 RO 3 ACT ...

Page 133: ...dicates the status of Digital Input 4 ON OFF R BI10 DI 5 ACT This object indicates the status of Digital Input 5 ON OFF R BI11 DI 6 ACT This object indicates the status of Digital Input 6 ON OFF R Instance ID Object Name Description Active Inactive Text Present Value Access Type BO0 RO1 CMD This object controls the output stateof Relay 1 This control requires that drive parameter 10 24 value 62 RO...

Page 134: ...ect indicates the drive Run Status regardless of the control source RUN STOP R BV1 FWD REV ACT This object indicates the motor s rotation direction regardless of the control source REV FWD R BV2 FAULT ACT this object indicates the drive s fault status FAULT OK R BV3 EXT 1 2 ACT This object indicates which control source is active External 1 or External 2 EXT2 EXT1 R BV4 HAND AUTO ACT This object i...

Page 135: ...READ RESET W BV16 MBOX WRITE This object writes the data value specified by AV26 MBOX DATA to a parameter defined by AV25 MBOX PARAM WRITE RESET W BV17 LOCK PANEL This object locks the panel and prevents parameter changes The corresponding drive parameter is 96 02 LOCK UNLOCK W BV18 CTL OVERRIDE CMD This object commands the drive into BACnet Control Override In this mode BACnet takes drive control...

Page 136: ...e drive s User Bit1 status ON OFF R BV32 USER2 MON This object indicates the drive s User Bit2 status ON OFF R BV33 USER3 MON This object indicates the drive s User Bit3 status ON OFF R BV34 USER0 CMD This object activates the drive s User Bit0 ON OFF C BV35 USER1 CMD This object activates the drive s User Bit1 ON OFF C BV36 USER2 CMD This object activates the drive s User Bit2 ON OFF C BV37 USER3...

Page 137: ... values support priority arrays and relinquish defaults Name Description BACnet Access Point Mailbox Parameter Enter the number of the drive group and parameter number using the format group 256 parameter Example drive parameter 28 01 is entered as 28 256 1 7169 AV25 Mailbox Data Contains the parameter value after a read or enter the desired parameter value for a write AV26 Mailbox Read A binary v...

Page 138: ... the calculated motor output torque as a percentage of nominal torque The corresponding drive parameter is 01 10 Percent R AV6 POWER This object indicates the measured output power in kW The corresponding drive parameter is 01 14 Kilowatts R AV7 DRIVE TEMP This object indicates the measured heatsink temperature expressed as percent where 0 0 C 32 F 100 Fault limit The corresponding drive parameter...

Page 139: ...LT 2 This object indicates the third most recent fault entered in the drive s fault log None R AV21 AO 1 ACT This object indicates Analog Output 1 s level The corresponding drive parameter is 12 11 Units depend on drive parameter 12 15 mA or V R AV22 AO 2 ACT This object indicates Analog Output 2 s level The corresponding drive parameter is 12 22 Units depend on drive parameter 12 25 mA or V R AV2...

Page 140: ...t indicates the drive s process PID deviation Percent R AV53 PID SET2 GAIN This object sets the drive s process PID set2 proportional gain None W AV54 PID SET2 ITIME This object sets the drive s process PID set2 integration time Seconds W AV55 EXT PID FBK RD This object indicates the drive s external PID feedback Percent R AV56 EXT PID STPT RD This object indicates the drive s external PID setpoin...

Page 141: ...cates the drive s Hand Off Auto status MSV1 ACTIVE FAULT 1 This object indicates the drive s most recent fault MSV2 ACTIVE FAULT 2 This object indicates the drive s second most recent fault MSV3 ACTIVE FAULT 3 This object indicates the drive s third most recent fault MSV4 ACTIVE WARNING 1 This object indicates the drive s most recent warning MSV5 ACTIVE WARNING 2 This object indicates the drive s ...

Page 142: ...dentifier Object Name Object Type Description System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl Software Revision Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max APDU Length Segmentation Support APDU Timeout Number APDU Retries Max Master Max Info Frames Device Address Binding Database Revision Present Value Status Flags Even...

Page 143: ...his object indicates the status of bypass Relay Output 5 ON OFF R BI5 DI 1 ACT This object indicates the status of bypass Digital Input 1 ON OFF R BI6 DI 2 ACT This object indicates the status of bypass Digital Input 2 ON OFF R BI7 DI 3 ACT This object indicates the status of bypass Digital Input 3 ON OFF R BI8 DI 4 ACT This object indicates the status of bypass Digital Input 4 ON OFF R BI9 DI 5 A...

Page 144: ... control source RUN STOP R BV1 SYST START ACT This Object indicates the system started status regardless of the control source START NO START R BV2 BYP FLT ACT This Object indicates the bypass fault status FAULT OK R BV3 SYS FLT ACT This Object indicates the system fault status FAULT OK R BV4 SYSTEM MODE This Object indicates if the bypass or the drive is controlling the motor BYPASS DRIVE R BV5 W...

Page 145: ...is requires bypass parameter 1603 value COMM for BACnet to control ENABLE DISABLE C BV16 START INTERLOCK 2 This Object commands the system Start Interlock 2 This requires bypass parameter 1604 value COMM for BACnet to control ENABLE DISABLE C BV17 START INTERLOCK 3 This Object commands the system Start Interlock 3 This requires bypass parameter 1605 value COMM for BACnet to control ENABLE DISABLE ...

Page 146: ... LAST FLT This Object indicates the last fault recorded by the bypass The corresponding bypass parameter is 0401 None R AV4 WARNING WORD 1 This Object indicates the first warning status word of the bypass The corresponding bypass parameter is 0308 None R AV5 WARNING WORD 2 This Object indicates the first warning status word of the bypass The corresponding bypass parameter is 0309 None R AV6 INPUT ...

Page 147: ...us For the system the individual bits of the status word are mapped to Inputs 1 16 or 1 32 depending on the active profile Terminal inputs are mapped sequentially beginning with Input 33 e g DI1 Input 33 Read Multiple Holding Registers 0x03 Read multiple holding registers For the system the entire parameter set is mapped as holding registers as well as command status and reference values Read Mult...

Page 148: ...0 drive products This profile is also based on the PROFIBUS interface and supports two control word bits not supported by the ABB DRV LIM profile Modbus addressing With Modbus each function code implies access to a specific Modbus reference set Thus the leading digit is not included in the address field of a Modbus message Note The drive supports the zero based addressing of the Modbus specificati...

Page 149: ...CONTROL WORD Bit 6 RAMP_IN_ZERO RUN_DISABLE RAMP_IN_ZERO 00008 CONTROL WORD Bit 7 RESET STPMODE_R RESET 00009 CONTROL WORD Bit 8 N A STPMODE_EM N A 00010 CONTROL WORD Bit 9 N A STPMODE_C N A 00011 CONTROL WORD Bit 10 N A RAMP_2 REMOTE_CMD 00012 CONTROL WORD Bit 11 EXT2 RAMP_OUT_0 EXT2 00013 CONTROL WORD Bit 12 N A RAMP_HOLD N A 00014 CONTROL WORD Bit 13 N A RAMP_IN_0 N A 00015 CONTROL WORD Bit 14 ...

Page 150: ...STATUS WORD Bit 2 RDY_REF STARTED 10004 STATUS WORD Bit 3 TRIPPED RUNNING 10005 STATUS WORD Bit 4 OFF_2_STA1 ZERO_SPEED 10006 STATUS WORD Bit 5 OFF_3_STA1 ACCELERATE 10007 STATUS WORD Bit 6 SWC_ON_INHIB DECELERATE 10008 STATUS WORD Bit 7 WARNING AT_SETPOINT 10009 STATUS WORD Bit 8 AT_SETPOINT LIMIT 10010 STATUS WORD Bit 9 REMOTE SUPERVISION 10011 STATUS WORD Bit 10 ABOVE_LIMIT REV_REF 10012 STATUS...

Page 151: ...0101 465535 map to drive parameters or bypass parameters Register addresses that do not correspond to drive parameters are invalid If there is an 10027 STATUS WORD Bit 26 Reserved REQ_CTL 10028 STATUS WORD Bit 27 Reserved REQ_REF1 10029 STATUS WORD Bit 28 Reserved REQ_REF2 10030 STATUS WORD Bit 29 Reserved REQ_REF2EXT 10031 STATUS WORD Bit 30 Reserved ACK_STARTINH 10032 STATUS WORD Bit 31 Reserved...

Page 152: ...f control mode is scalar 400003 Reference 2 R W Range 0 10000 scaled to maximum reference or 10000 0 scaled to maximum reference Where maximum reference is drive parameter 46 01 Speed scaling if control mode is vector or parameter 46 02 Frequency scaling if control mode is scalar 400004 ABB DRIVES PROFILE STATUS WORD R Maps directly to the profile S STATUS WORD Supported only if bypass parameter 5...

Page 153: ...H580 REF1 LSW R W Maps directly to the Least Significant Word of the DCU profile s REF1 Supported only if BP Parameter 5825 1 See drive parameter 03 09 EFB reference 1 400046 ACH580 REF1 MSW R W Maps directly to the Most Significant Word of the DCU profile s REF1 Supported only if BP Parameter 5825 1 See drive parameter 03 09 EFB reference 1 400047 ACH580 REF2 LSW R W Maps directly to the Least Si...

Page 154: ... 16 bit words containing a sign bit and a 15 bit integer When negative values written as the two s complement of the corresponding positive value Scaled as described earlier in Actual value scaling Exception codes Exception codes are serial communication responses from the drive The drive supports the standard Modbus exception codes defined below Function Code Description 03 Read holding 4xxxxx re...

Page 155: ...n sends the CONTROL WORD to the system The drive switches between states according to the bit coded instructions in the CONTROL WORD Using the CONTROL WORD ABB drives profile version requires that The drive is in remote REM control The serial communication channel used is configured to use an ABB control profile For example to use the control profile ABB DRV FULL requires both bypass parameter 980...

Page 156: ...his bit also actives the Run Permissive signal 0 OPERATION INHIBITED Inhibit operation Enter OPERATION INHIBITED 4 Unused ABB DRV LIM RAMP_OUT_ ZERO ABB DRV FULL 1 NORMAL OPERATION Enter RAMP FUNCTION GENERATOR ACCELERATION ENABLED 0 RFG OUT ZERO Force ramp function generator output to Zero Drive ramps to stop current and DC voltage limits in force 5 RAMP_HOLD 1 RFG OUT ENABLED Enable ramp functio...

Page 157: ... Stop Stops according to either the stop mode parameter or the stop mode requests bits 7 and 8 Simultaneous STOP and START commands result in a stop command 0 no op 1 START 1 Start 0 no op 2 REVERSE 1 Reverse direction Setting this bit forces the reference to be negative regardless of the sign of the reference sent over fieldbus If the bit is cleared the direction is set according to the ABB Drive...

Page 158: ...these bits drive moves to field bus local control mode of control word or reference field bus steals the control 0 FB Local mode for control word requested 17 FBLOCAL_REF 1 FB Local mode for control word requested 0 FB Local mode for control word requested 18 START_DISABLE1 1 Start disabled 1 Inverted Start Interlock x2 When Start Interlock is missing the drive doesn t set STARTED status bit 0 Sta...

Page 159: ...diagram 0 RDY_ON 1 READY TO SWITCH ON 0 NOT READY TO SWITCH ON 1 RDY_RUN 1 READY TO OPERATE 0 OFF1 ACTIVE 2 RDY_REF 1 OPERATION ENABLED 0 OPERATION INHIBITED 3 TRIPPED 0 1 FAULT 0 No fault 4 OFF_2_STA 1 OFF2 INACTIVE 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 INACTIVE 0 OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBIT ACTIVE 0 SWITCH ON INHIBIT NOT ACTIVE 7 WARNING 1 Warning warning See Warning listing in the...

Page 160: ...ystem is ready to receive start command 0 System is not ready 1 ENABLED 1 External run permissive signal received 0 No external run permissive signal received 2 STARTED 1 System has received start command 0 System has not received start command 3 RUNNING 1 System is modulating 0 System is not modulating 4 ZERO_SPEED 1 System is at zero speed 0 System has not reached zero speed 5 ACCELERATE 1 Syste...

Page 161: ...aintenance request is pending 0 No maintenance request is pending 18 DIRLOCK 1 Direction lock is ON Direction change is locked out 0 Direction lock is OFF 19 LOCALLOCK 1 Local mode lock is ON Local mode is locked out 0 Local mode lock is OFF 20 CTL_MODE 1 Drive is in vector control mode 0 Drive is in scalar control mode 21 25 Reserved 26 REQ_CTL 1 Copy the control word 0 no op 27 REQ_REF1 1 Refere...

Page 162: ...ass is running and follows the given reference See table below Step CONTROL WORD Value Description 1 CW 0000 0000 0000 0110 This CW value changes the bypass state to READY TO SWITCH ON 2 Wait at least 100 ms before proceeding 3 CW 0000 0000 0000 0111 This CW value changes the bypass state to READY TO OPERATE 4 CW 0000 0000 0000 1111 This CW value changes the bypass state to OPERATION ENABLED The d...

Page 163: ... 0 Power ON CW Bit3 0 SW Bit2 0 SW Bit0 1 CW xxxx xxxx xxxx x110 CW xxxx xxxx xxxx x111 CW Bit5 0 CW Bit3 1 and SW Bit12 1 CW Bit6 0 SW Bit2 1 CW Bit5 1 CW Bit6 1 SW Bit8 1 MAINS OFF SW Bit1 1 OPERATING A C D C D A D C D KEY State CW CONTROL WORD SW STATUS WORD Path described in example l Param 0104 CURRENT f Param 0103 OUTPUT FREQ RFG Ramp Function Generator This state transition also occurs if t...

Page 164: ...s written to the bypass ABB Bypass Profile CONTROL WORD Bit Name Value Description Comments 0 START 1 Start 0 Stop 1 RESET 0 1 Reset command Fault reset Edge sensitive Other no op 2 RUN_DISABLE 1 Run disabled Inverted Run Permissive The STARTED status bit may be set even when Run Permissive is missing 0 Run Permissive on 3 FBLOCAL_CTL 1 FB Local mode for control word requested Field bus sets these...

Page 165: ...A 1 N A N A N A 2 N A REVERSE N A 3 N A N A N A 4 N A RESET RAMP_OUT_ZERO 5 RAMP_HOLD EXT2 RAMP_HOLD 6 RAMP_IN_ZERO N A RAMP_IN_ZERO 7 RESET STP_MODE_R RESET 8 N A STP_MODE_EM N A 9 N A STP_MODE_C N A 10 N A RAMP_2 REMOTE_CMD ref only 11 EXT2 RAMP_OUT_0 EXT2 12 N A RAMP_HOLD N A 13 N A RAMP_IN_0 N A 14 N A REQ_LOCALLOCK N A 15 N A TORQLIM2 N A 16 N A N A N A 17 N A FBLOCAL_REF N A 18 N A N A N A 1...

Page 166: ...Motor is running 0 Motor is not modulating 4 FIELDBUS_LOCAL 1 Bypass is in fieldbus local mode Field bus is controlling all inputs that can have COMM setting 0 Bypass is not in fieldbus local mode 5 FAULT 1 Bypass is in fault state 0 No faults 6 WARNING 1 Warning is on 0 No warnings 7 Reserved 8 REQ_CTL 1 Control word requested in this channel This bit set indicates that the bypass is expecting at...

Page 167: ... device ID on page 139 These registers are summarized in the following tables Reminder stop and enable related bits are valid at only one device subject to the status of bypass parameter 1625 COMM CTRL MODBUS Registers 0xxxx MODBUS Ref Bit Bypass Device ID BCU PROFILE 00001 0 START 00002 1 RESET 00003 2 RUN_DISABLE 00004 3 FBLOCAL_CTL 00005 4 START_DISABLE1 00006 5 START_DISABLE2 00007 6 START_DIS...

Page 168: ...us of the drive is described in the 1xxxx mapping subsection of the Modbus addressing section for the drive device ID on page 139 These registers are summarized in the following table 1 1 1 MODBUS Registers 1xxxx MODBUS Ref Bit Bypass Device ID BCU PROFILE 10001 0 READY 10002 1 ENABLED 10003 2 STARTED 10004 3 RUNNING 10005 4 FIELDBUS_LOCAL 10006 5 FAULT 10007 6 WARNING 10008 7 Reserved 10009 8 REQ...

Page 169: ... If there is an attempt to read or write outside the parameters addresses the Modbus interface returns an exception code to the controller Register addressing is done as follows Use 400000 256 parameter group parameter index For example bypass parameter 0111 would be mapped to 400000 256 1 400267 The following table summarizes the 4xxxxx bypass control registers 400001 400099 Note All parameters r...

Page 170: ...o a control system using one of the following protocols Profibus DP LonWorks DeviceNet Ethernet IP Modbus TCP IP The E Clipse Bypass detects automatically which communication protocol is used by the plug in fieldbus adapter The default settings for each protocol assume that the profile used is the protocol s industry standard drive profile e g PROFIdrive for PROFIBUS AC DC Drive for DeviceNet All ...

Page 171: ...ngs Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus controller sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructions in the CONTROL WORD Using the CONTROL WORD requires that The drive is in AUTO AUTO control The communication channel is defined as the source for controlling co...

Page 172: ...he two s complement of the corresponding positive reference value The use of a second reference REF2 is supported only when a protocol is configured for the ABB Drives profile Reference scaling is fieldbus type specific See the user s manual provided with the FBA module and or the following sections as appropriate ABB drives profile technical data Generic profile technical data Actual Values Actua...

Page 173: ...the 34 pin connector Mounting procedure Note Install the input power and motor cables first 1 Insert the module carefully into the bypass expansion slot until the retaining clips lock the module into position 2 Fasten the screw included to the stand off Note Correct installation of the screw is essential for fulfilling the EMC requirements and for proper operation of the module 3 Open the appropri...

Page 174: ...rces the validation of changes to parameters 5102 5126 If parameter 5127 is not used changes to parameters 5102 5126 take affect only after the drive power is cycled Parameters 5128 5133 provide data about the FBA module currently installed e g component versions and status Parameters 5201 5210 provide parameter mapping data from E Clipse Bypass to field controller Parameters 5301 5310 provide par...

Page 175: ...ameter values set as defined below Fieldbus controller supplied command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent Input reference select Using the fieldbus to provide input reference to the drive requires Drive parameter value set as defined below Fieldbus controller supplied reference word s in the appropriate location The location...

Page 176: ...he ABB Drives profile Reference scaling Where required REFERENCES can be scaled See the Reference scaling in the following sections as appropriate ABB drives profile technical data Generic profile technical data Drive Parameter Modbus TCP ABB DRV DCU Profile 19 11 Ext1 Ext2 Selection 40001 40031 bit11 bit5 3 04 FBA Ref1 40002 3 05 FBA Ref2 40003 ...

Page 177: ...ol word Relay Output 1 controlled by fieldbus 402659 bit 0 or 00033 10 27 Relay Output 2 Relay Output 2 controlled by fieldbus 402659 bit 1 or 00034 10 30 Relay Output 3 Relay Output 3 controlled by fieldbus 402659 bit 2 or 00035 15 071 Relay Output 4 Relay Output 4 controlled by fieldbus 402659 bit 3 or 00036 15 101 Relay Output 5 Relay Output 5 controlled by fieldbus 402659 bit 4 or 00037 15 231...

Page 178: ...5 AO1 Unit Selection V or mA Voltage or current output selection 13 16 Filter AO1 Filter time constant for AO1 13 17 13 20 AO1 source min AO1 out at AO1 src max Used for scaling 13 22 AO2 Source 38 AO2 Data Storage Analog Output 2 controlled by writing to parameter 13 92 13 92 AO2 Data Storage 403420 13 26 AO2 Filter Time Filter time constant for AO2 13 27 13 30 AO2 source min AO2 out at AO2 src m...

Page 179: ... various bypass functions requires configuration to Tell the system to accept fieldbus control of the function Define as a fieldbus input any bypass data required for control Define as a fieldbus output any control data required by the drive bypass The following sections describe at a general level the configuration required for each control function The last column in each table below is delibera...

Page 180: ...lected 400001 bits 0 3 40031 bits 0 1 1625 COMM CTRL 1 SYSTEM Enable system control N A 1 For Modbus TCP the protocol reference can depend on the profile used hence two columns in these tables One column refers to the ABB Drives profile selected when parameter 51 02 0 ABB Drives Classic or 51 02 1 ABB Drives Enhanced The other column refers to the DCU profile selected when parameter 51 02 2 Transp...

Page 181: ...and 0403 PREVIOUS FAULT2 store the most recent faults Bypass Parameter Value Description Protocol Reference Modbus TCP 1401 RELAY OUTPUT 1 16 COMM CTRL Relay Output 1 controlled by fieldbus 433031 bit 0 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 1410 RELAY OUTPUT 4 Relay Output 4 controlled by fieldbus 433031 bit 3 1411 RELAY...

Page 182: ...OVERCURRENT 2310h 2 DC OVERVOLT 3210h 3 DEV OVERTEMP 4210h 4 SHORT CIRC 2340h 5 Reserved FF6Bh 6 DC UNDERVOLT 3220h 7 AI1 LOSS 8110h 8 AI2 LOSS 8110h 9 MOT TEMP 4310h 10 PANEL LOSS 5300h 11 ID RUN FAIL FF84h 12 MOTOR STALL 7121h 14 EXTERNAL FLT 1 9000h 15 EXTERNAL FLT 2 9001h 16 EARTH FAULT 2330h 17 UNDERLOAD FF6Ah 18 THERM FAIL 5210h 19 OPEX LINK 7500h 20 OPEX PWR 5414h 21 CURR MEAS 2211h 22 SUPP...

Page 183: ...202 DSP T2 OVERLOAD 6100h 203 DSP T3 OVERLOAD 6100h 204 DSP STACK ERROR 6100h 205 Reserved 5000h 206 OMIO ID ERROR 5000h 207 EFB LOAD ERR 6100h 1000 PAR HZRPM 6320h 1001 PAR PFAREFNG 6320h 1002 Reserved obsolete 6320h 1003 PAR AI SCALE 6320h 1004 PAR AO SCALE 6320h 1005 PAR PCU 2 6320h 1006 EXT ROMISSING 6320h 1007 PAR FBUSMISSING 6320h 1008 PAR PFAWOSCALAR 6320h 1009 PAR PCU 1 6320h 1010 PAR PFA ...

Page 184: ...also based on the PROFIBUS interface and supports two control word bits not supported by the ABB DRV LIM profile Control Word As described earlier in Control interface the CONTROL WORD is the principal means for controlling the drive from a fieldbus system The following table and the state diagram later in this sub section describe the CONTROL WORD content for the ABB Drives profile ABB Drives Pro...

Page 185: ...ut to Zero Drive ramps to stop current and DC voltage limits in force 5 RAMP_HOLD 1 RFG OUT ENABLED Enable ramp function Enter RAMP FUNCTION GENERATOR ACCELERATOR ENABLED 0 RFG OUT HOLD Halt ramping Ramp Function Generator output held 6 RAMP_IN_ ZERO 1 RFG INPUT ENABLED Normal operation Enter OPERATING 0 RFG INPUT ZERO Force Ramp Function Generator input to zero 7 RESET 0 1 RESET Fault reset if an...

Page 186: ...NHIBIT ACTIVE 0 SWITCH ON INHIBIT NOT ACTIVE 7 1 Warning See Warning listing in the Diagnostics section for details on warnings 0 No warning 8 AT_SETPOINT 1 OPERATING Actual value equals within tolerance limits the reference value 0 Actual value is outside tolerance limits not equal to reference value 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIM...

Page 187: ...it2 0 SW Bit0 1 CW xxxx x1xx xxxx x110 CW xxxx x1xx xxxx x111 CW Bit4 0 CW Bit3 1 and SW Bit12 1 CW Bit6 0 SW Bit2 1 SW Bit8 1 MAINS OFF SW Bit1 1 OPERATING A C D C D A D C D KEY State CW CONTROL WORD SW STATUS WORD l Param 0104 CURRENT f Param 0103 OUTPUT FREQ n Speed OFF3 ACTIVE OFF2 ACTIVE FAULT SWITCH ON INHIBITED OPERATION INHIBITED READY TO OPERATE READY TO SWITCH ON NOT READY TO SWITCH ON O...

Page 188: ...meter 1104 REF1 MIN and 1107 REF2 MIN has no effect on the scaling of references ABB Drives Profile FBA Reference Range Reference Type Scalar Remarks REF1 32767 32767 Frequency 20000 par 46 02 20000 par 46 02 Final reference limited by 30 13 30 14 Speed 20000 par 46 01 20000 par 46 01 Final reference limited by 30 11 30 12 REF2 32767 32767 Frequency 20000 par 46 02 20000 par 46 02 Final reference ...

Page 189: ...ameter 20 21 and the sign of the fieldbus reference interact to produce Reference values Note Fieldbus references are bipolar that is they can be positive or negative ABB Drives Profile Parameter Value Setting Resultant Reference 20 21 Direction 1 Forward 20 21 Direction 2 Reverse 20 21 Direction 3 Request 100 Max Ref 100 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100 Max Ref Fieldbus Re...

Page 190: ...7537 For example Data words 5 and 6 are scaled as follows Actual value mapping See the user s manual supplied with the FBA module Feedback Integer Scaling Feedback Integer Scaling Scaled Value 100 example 12 11 AI1 actual feedback 1000 1 unit 100 1000 0 1 mA 10 10 1 10 10 1 ABB Drives Profile Data Word Contents Scaling 5 Set by drive parameter 58 28 20000 20000 par 46 01 par 46 01 if content is Sp...

Page 191: ...y the drive to the master station For specific STATUS WORD content see the user s manual provided with the FBA module Reference As described earlier in Control interface the REFERENCE WORD is a speed or frequency reference Note REF2 is not supported by the Generic Drive profiles Reference scaling REFERENCE scaling is fieldbus type specific However at the drive the meaning of a 100 REFERENCE value ...

Page 192: ... For Actual Values scale the feedback integer using the parameter s resolution See the ACH580 HVAC control program firmware manual 3AXD50000027537 for parameter resolutions For example Actual value mapping See the user s manual supplied with the FBA module Feedback Integer Scaling Feedback Integer Scaling Scaled Value 100 example 12 11 AI1 actual feedback 1000 1 unit 100 1000 0 1 mA 10 10 1 10 10 ...

Page 193: ...184 ACH580 E Clipse bypass and packaged drive user manual Fieldbus adapter ...

Page 194: ...t the situation as a warning Report the situation as a fault Red faults The bypass signals that it has detected a severe error or fault by Enabling the red Faulted LED on the bypass LED is either steady on or blinking Overriding the control panel display with the display of a fault code Stopping the motor if it was on The message reappears after 30 seconds if the control panel is not touched and t...

Page 195: ...3003 DRV CNTACT STUCK M1 contactor indicates it is not prepared to move on a power up check of the contactor or after contact is commanded to open Defective Contactor Defective RBCU Disconnect incoming power from unit Check if contactor armature moves freely If armature moves freely then change the RBCU If armature does not move freely then change individual contactor M1 or the complete assembly R...

Page 196: ...10 INP PHASE A LOSS Fault will be generated when the bypass contactor is requested to be closed and the RBCU does not sense voltage on Phase A Loose J7 connector refer to page 17 for the J7 connector location Loose wiring on Contactor assembly Blown upstream fuse Check J7 connector refer to page 17 for the J7 connector location Check yellow wire on input block Check incoming voltage phase to groun...

Page 197: ...1 hour period High and low levels of hysteresis band are too tight Check parameters 3202 3205 Increase time delays on parameters 3204 and 3205 3019 DRIVE LINK FAULT Supervisory Mode Only Fault generated if RS 485 link between drive and bypass stops communicating Bad cable connection between drive and bypass Drive parameter 95 21 bit 5 not set for Bypass present Proper seating of cable in drive and...

Page 198: ...on Communication Line Check Group 51 and 58 Tighten Connections Check Communication Cable Grounding 3029 EFB CONFIG FILE Error reading configuration file for embedded fieldbus Internal Startup error Cycle Power Replace RBCU 3030 FORCE TRIP Fault trip forced by external fieldbus Overriding Control System tripped E Clipse unit via fieldbus Check Overriding Control System 3031 3033 EFB 1 EFB 3 Fault ...

Page 199: ... ABB with information that preceded fault Cycle Power Replace RBCU 3202 T2 OVERLOAD T2 program cycle is overloaded N A Contact ABB with information that preceded fault Cycle Power Replace RBCU 3203 T3 OVERLOAD T3 program cycle is overloaded N A Contact ABB with information that preceded fault Cycle Power Replace RBCU 3204 STACK OVERFLOW Program cycle is overloaded N A Contact ABB with information ...

Page 200: ... Note For some faults such as motor phase open and motor OC it is suggested that you check the drive to motor wiring and or meggar the motor before attempting to restart the system on bypass History For reference the last five fault codes are stored into parameters 0401 0410 0419 0420 and 0421 For the most recent fault identified by parameter 0401 and Fault 2 identified by parameter 0410 the drive...

Page 201: ...t will trip on Fault 3012 if the bypass contactor is closed Loose J8 connector Loose wiring on Contactor assembly Blown upstream fuse Check J8 connector Check red wire on input block Check incoming voltage phase to ground 4004 AUTO TRANSFER Message is displayed when the drive faults and the bypass switches to bypass mode as configured in Parameter 1608 Drive fault Check drive 4005 EXT COMM ERR Tim...

Page 202: ...ss Mode Check that J2 connector is firmly seated in RBCU Check input voltage Does overload condition exist 4011 MTR UNDERLOAD Warning comes at half the time of a mtr underload fault See fault 3017 for further text N A Parameter 3002 is the time Parameter 3003 is the level 4012 BYPASS DISABLED Warning will be generated if parameter 1613 is set to Disable N A N A 4013 DRIVE LINK ERROR Same as Fault ...

Page 203: ...ut common on bypass when using external 24 V supply Check 24 Volts on RBCU unit Check for 24 volts on respective DI when condition is satisfied Check Parameter 0103 For status of digital input 4022 Selected by PAR 1622 START INTERLOCK 2 VIBRATION SWITCH LOW SUCTION PRES Warning will occur when start order is given and the RUN Permissive is not present Run Permissive condition is not satisfied Bad ...

Page 204: ...g is displayed if MODE LOCK 1629 is set to LOCAL MODE and the Auto key is pressed 4027 COMM CONFIG ERR Warning is displayed if the drive and bypass MAC addresses are equal or invalid E Clipse parameters 5003 BP MAC ID and 5803 DV MAC ID are set to the same value Change MAC address to unique values 4028 FBA PAR CONF Non embedded fieldbus has detected an error in Group 51 parameters Verify Group 51 ...

Page 205: ...ed to the system AUTO TRANSFER NOT TRANSFERRED TRANSFERRED Displays if the system is in Auto Transfer state or not Does not reflect to PAR 16 08 AUTO XFER value itself BYP OVERRIDE 1 NOT ACTIVATED ACTIVATED Status of Override 1 BYP OVERRIDE 2 NOT ACTIVATED ACTIVATED Status of Override 2 DRIVE FAULTED NO YES Displays if drive is faulted or not BYPASS FAULTED NO YES Displays if bypass is faulted or ...

Page 206: ...IDDEN Try to save value press the ENTER key in Parameter Edit State of a hidden parameter Should not be possible If hidden parameters are turned visible this message is not given 6 CAN T EDIT UNDER LO LIMIT Try to save value which is over LO LIMIT of the parameter Should not be possible when changing parameters from control panel 7 CAN T EDIT UNDER HI LIMIT Try to save value which is over HI LIMIT...

Page 207: ...198 ACH580 E Clipse bypass and packaged drive user manual Diagnostics ...

Page 208: ...ilter is located at the bottom of the enclosure Use the following procedure to check and replace filters 1 On the enclosure remove the screws holding the filter bracket in place 2 Remove the filter kit from the enclosure Maintenance Configuration Interval Instruction Check replace hinged door wall mount enclosure inlet air filter Hinged door wall mount UL NEMA Type 12 enclosures Check every 3 mont...

Page 209: ...Lift the filter out of the filter bracket and replace as appropriate 4 With the filter in the filter bracket reinstall filter kit onto enclosure 5 Replace the mounting screws Tighten to the recommended torque of 2 N m 1 47 ft lbs per installation instruction 3AXD50000221370 ...

Page 210: ...ACH580 VxR 059A 2 59 4 20 R3 1 55 in lbs ACH580 VxR 075A 2 74 8 25 R4 1 0 75 in lbs 1 VxR represents both VCR and VDR Type Code1 Nominal Output Ratings Frame Size Maximum Wire Size and Terminal Torque Drive Current Package Power Circuit Breaker Disconnect Switch Motor Termination Ground Lugs A HP 460 Volts ACH580 VxR 02A1 4 2 1 1 R1 12 62 in lbs 10 55 in lbs 6 11 13 in lbs 4 35 in lbs ACH580 VxR 0...

Page 211: ...e 1 and 2 Motor Terminals UL NEMA Type 3R Ground Lugs UL NEMA Type 1 and 2 Ground Lugs UL NEMA Type 3R A HP 208 230 Volts ACH580 BxR 04A6 2 4 6 1 R1 12 62 in lbs 12 62 in lbs 10 55 in lbs 10 55 in lbs 6 11 13 in lbs 6 11 13 in lbs 4 35 in lbs 4 35 in lbs ACH580 BxR 06A6 2 6 6 1 5 R1 ACH580 BxR 07A5 2 7 5 2 R1 ACH580 BxR 10A6 2 10 6 3 R1 ACH580 BxR 017A 2 16 7 5 R1 8 62 in lbs 8 62 in lbs 6 55 in l...

Page 212: ...R2 10 62 in lbs 10 62 in lbs 8 55 in lbs 8 55 in lbs ACH580 BxR 023A 4 23 15 R2 6 55 in lbs 6 55 in lbs ACH580 BxR 027A 4 27 20 R3 8 62 in lbs 8 62 in lbs 4 55 in lbs 4 55 in lbs 1 35 in lbs 1 35 in lbs 2 50 in lbs 2 50 in lbs ACH580 BxR 034A 4 34 25 R3 3 55 in lbs 3 55 in lbs ACH580 BxR 044A 4 44 30 R3 ACH580 BxR 052A 4 52 40 R4 2 62 in lbs 2 62 in lbs 2 55 in lbs 2 55 in lbs 2 0 110 in lbs 2 0 1...

Page 213: ... 11 10 R2 ACH580 BxR 017A 6 17 15 R2 10 62 in lbs 10 62 in lbs 6 55 in lbs 6 55 in lbs ACH580 BxR 022A 6 22 20 R3 1 35 in lbs 1 35 in lbs 2 50 in lbs ACH580 BxR 027A 6 27 25 R3 4 55 in lbs 4 55 in lbs ACH580 BxR 032A 6 32 30 R3 6 62 in lbs ACH580 BxR 041A 6 41 40 R5 Consult factory 3 55 in lbs Consult factory Consult factory Consult factory ACH580 BxR 052A 63 52 50 R5 2 62 in lbs 2 55 in lbs 2 0 1...

Page 214: ...s in the table are provided in the purchased product Replacement fuses are required to be of the same class current rating and voltage rating Fuses from other manufacturers can be used if they are 600V rated and meet the specifications given in the table Fuses with higher current rating than specified must not be used 208 230 Volt fuses for vertical enclosures Type Code1 Nominal Output Ratings Bas...

Page 215: ...J 60A ACH580 VxR 034A 4 34 25 R3 Class T 60A Class J 60A ACH580 VxR 044A 4 44 30 R3 Class T 60A Class J 60A ACH580 VxR 052A 4 52 40 R4 Class T 80A Class J 100A ACH580 VxR 065A 4 65 50 R4 Class T 90A Class J 100A ACH580 VxR 077A 4 77 60 R4 Class T 100A Class J 100A 1 VxR represents both VCR and VDR Type Code1 Nominal Output Ratings Base Drive Frame Size Internal Drive Fuse Rating External Fuse for ...

Page 216: ...H580 BxR 114A 2 114 40 R5 Class T 150A Class J 300A ACH580 BxR 143A 2 143 50 R6 Class T 200A Class J 350A ACH580 BxR 169A 2 169 60 R7 Class T 250A Class J 350A ACH580 BxR 211A 2 211 75 R7 Class T 300A Class J 400A ACH580 BxR 248A 2 248 1002 R8 Class T 350A Class J 400A 1 BxR represents both BCR and BDR 2 100 HP 230V Type Code1 Nominal Output Ratings Base Drive Frame Size Internal Drive Fuse Rating...

Page 217: ...5A Class J 15A ACH580 BxR 09A0 6 9 7 5 R2 Class CC 15A Class J 20A ACH580 BxR 011A 6 11 10 R2 Class CC 15A Class J 25A ACH580 BxR 017A 6 17 15 R2 Class CC 30A Class J 40A ACH580 BxR 022A 6 22 20 R3 Class T 40A Class J 50A ACH580 BxR 027A 6 27 25 R3 Class T 40A Class J 60A ACH580 BxR 032A 6 32 30 R3 Class T 40A Class J 60A ACH580 BxR 041A 6 41 40 R5 Class T 50A Class J 100A ACH580 BxR 052A 63 52 50...

Page 218: ...n is set using the ACH580 drive control panel Refer to the ACH580 HVAC control program firmware manual 3AXD50000027537 The overload protection parameters set on the ACH580 drive are used by both the drive and the bypass In the Drive mode motor overload protection is provided by the ACH580 In the Bypass mode motor overload protection is provided by the bypass control board WARNING If power is appli...

Page 219: ...unted across control panel outputs require diodes see figure Bypass control unit terminals The following table provides specifications for the E Clipse Bypass s control unit terminals Control Connection Specifications Digital Inputs Digital input impedance 1 5 k Maximum voltage for digital inputs is 30 V AC DC Relays Digital Outputs Max contact voltage 30 V DC 250 V AC Max contact current power 6 ...

Page 220: ...4 2 7 5 R2 Vx1 2 ACH580 VxR 031A 2 30 8 10 R2 Vx1 3 ACH580 VxR 046A 2 46 2 15 R3 Vx1 3 ACH580 VxR 059A 2 59 4 20 R3 Vx1 4 ACH580 VxR 075A 2 74 8 25 R4 Vx1 4 1 VxR represents VCR and VDR Type Code Nominal Output Ratings Frame Size Dim Ref Drive Current A Package Power HP U1 440 to 480V Power ratings are valid at nominal output voltage UN 460 V 60 Hz ACH580 VxR 02A1 4 2 1 1 R1 Vx1 1 ACH580 VxR 03A0 ...

Page 221: ...oltage UN 575 V 60 Hz2 ACH580 VxR 02A7 6 2 7 2 R2 Vx1 2 ACH580 VxR 03A9 6 3 9 3 R2 Vx1 2 ACH580 VxR 06A1 6 6 1 5 R2 Vx1 2 ACH580 VxR 09A0 6 9 7 5 R2 Vx1 2 ACH580 VxR 011A 6 11 10 R2 Vx1 2 ACH580 VxR 017A 6 17 15 R2 Vx1 2 ACH580 VxR 022A 6 22 20 R3 Vx1 3 ACH580 VxR 027A 6 27 25 R3 Vx1 3 ACH580 VxR 032A 6 32 30 R3 Vx1 3 1 VxR represents VCR and VDR 2 VCR is rated 600Y 347V For use on a solidly groun...

Page 222: ... 2 114 40 R5 Bx1 3 Bx12 3 ACH580 BxR 143A 2 143 50 R6 Bx1 3 Bx12 3 ACH580 BxR 169A 2 169 60 R7 Bx1 3 Bx12 3 ACH580 BxR 211A 2 211 75 R7 Bx1 3 Bx12 3 ACH580 BxR 248A 2 248 1002 R8 Bx1 3 Bx12 3 1 BxR represents BCR and BDR 2 100 HP 230V Type Code1 Nominal Output Ratings Frame Size UL NEMA Type 1 Dim Ref UL NEMA Type 12 B056 Dim Ref UL NEMA Type 3R B058 Dim Ref Current A Package Power HP U1 440 to 48...

Page 223: ... 9 3 R2 Bx1 1 Bx12 1 Bx3R 1 ACH580 BxR 06A1 6 6 1 5 R2 Bx1 1 Bx12 1 Bx3R 1 ACH580 BxR 09A0 6 9 7 5 R2 Bx1 1 Bx12 1 Bx3R 1 ACH580 BxR 011A 6 11 10 R2 Bx1 1 Bx12 1 Bx3R 1 ACH580 BxR 017A 6 17 15 R2 Bx1 1 Bx12 1 Bx3R 1 ACH580 BxR 022A 6 22 20 R3 Bx1 2 Bx12 2 Bx3R 2 ACH580 BxR 027A 6 27 25 R3 Bx1 2 Bx12 2 Bx3R 2 ACH580 BxR 032A 6 32 30 R3 Bx1 2 Bx12 2 Bx3R 2 ACH580 BxR 041A 6 41 40 R5 Bx1 3 Bx12 3 Con...

Page 224: ...5 268 30 0 13 6 3AXD50000037428 Vx1 2 44 10 1120 5 39 136 10 77 273 50 7 23 0 3AXD50000037429 Vx1 3 38 81 985 8 44 214 10 90 276 59 5 27 0 3AXD50000153787 Vx1 4 47 93 1217 8 44 214 12 00 304 86 0 39 0 3AXD50000153770 Keep a minimum of 50 mm 2 in of free space on each side and 200 mm 8 in of free space above and below all units from non heat producing sources Double these distances from heat produc...

Page 225: ...639 Bx1 3 47 72 1212 28 24 717 19 04 483 448 0 203 0 3AXD50000203253 Keep a minimum of 50 mm 2 in of free space on each side and 200 mm 8 in of free space above and below all units from non heat producing sources Double these distances from heat producing sources Wall Mount Bx1 1 Wall Mount Bx1 2 to Bx1 3 BYPASS CONTROL ESC ENTER ENABLE SELECTED FAULTED MOTOR RUN DRIVE BYPASS AUTO OFF RESET HAND D...

Page 226: ...12 2 40 60 1030 20 50 521 15 30 388 139 0 63 0 3AXD50000235193 Bx12 3 54 17 1376 28 24 717 19 04 483 448 0 203 0 3AXD50000211159 Keep a minimum of 50 mm 2 in of free space on each side and 200 mm 8 in of free space above and below all units from non heat producing sources Double these distances from heat producing sources Wall Mount Bx12 1 Bx12 3 BYPASS CONTROL ESC ENTER ENABLE SELECTED FAULTED MO...

Page 227: ...re back plates to maintain 3R integrity Frame Height H Width W Depth D Weight Dimensional Drawings in mm in mm in mm lb kg Bx3R 1 33 30 846 17 70 449 14 00 355 83 8 38 0 3AXD50000234622 Bx3R 2 40 60 1032 20 10 511 15 40 391 193 0 88 0 3AXD50000235315 Keep a minimum of 50 mm 2 in of free space on each side and 200 mm 8 in of free space above and below all units from non heat producing sources Doubl...

Page 228: ...de label Compliance is valid with the following provisions The motor and control cables are chosen as specified in this manual The installation rules of this manual are followed Additional ACH580 01 standards information can be located in the Technical data applicable standards section of the ACH580 Hardware Manual 3AXD50000044839 Mark Applicable Standards UL 508A UL Standard for Industrial Contro...

Page 229: ...220 ACH580 E Clipse bypass and packaged drive user manual Technical data ...

Page 230: ...ACH580 PCR PDR Packaged Drives with Disconnect 1 200 HP ACH580 PCR PDR Packaged Drives with Disconnect 1 200 HP 2018 ABB All Rights Reserved ...

Page 231: ...ACH580 PCR PDR Packaged Drives with Disconnect 1 200 HP ...

Page 232: ...ng Failure to observe the warnings and instructions may cause a malfunction or personal hazard WARNING Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris D...

Page 233: ...ront view of the ACH580 Drive with Input Disconnect standard configurations and identifies the major components ACH580 Drive Motor 3 3 Disconnect Switch or Circuit Breaker Drive Input Fuses Drive With Input Disconnect 3 Phase Input Power UL NEMA Type 3R Control Panel with Hinged Cover UL NEMA Type 3R Enclosures ACH580 Drive Operating Handle ACH580 Drive for Disconnect Switch or Circuit Breaker UL ...

Page 234: ...XD50000044839 Task Reference in ACH580 01 Hardware Manual 3AXD50000044839 Installation section Additional References in the ACH580 01 Hardware Manual 3AXD50000044839 including PREPARE for installation Preparing for installation in the ACH580 01 Hardware Manual 3AXD50000044839 Drive identification Suitable mounting venting Note Some instructions in this document vary depending on the drive s frame ...

Page 235: ...pse Bypass with circuit breaker BDR E Clipse Bypass with disconnect switch PCR Packaged Drive with circuit breaker PDR Packaged Drive with disconnect switch VCR Vertical bypass with circuit breaker VDR Vertical bypass with disconnect switch VFD output current rating See ratings chart for details Voltage rating 2 208 240 VAC 4 440 480 VAC 6 575 600 VAC Enclosure protection class No specification UL...

Page 236: ...gurations refer to The ACH580 01 Hardware Manual 3AXD50000044839 and The Technical data section on page 237 in this manual for the appropriate information on dimensions and weights UL NEMA Type 3R Px3R 1 Px3R 4 enclosures are designed to be mounted on a wall Mounting these 3R enclosures on an open rack system requires the use of the supplied 3R enclosure back plates to maintain 3R integrity Instal...

Page 237: ...cess from the bottom only The following figures show the layout and wiring connection points Refer to the ACH580 01 Hardware Manual 3AXD50000044839 for control connections to the drive Maintain appropriate separation of control and power wires ACH580 Disconnect Switch or Circuit Breaker Motor Ground Lug Fuses P1 P2 Input Power Terminals Drive Input Ground Lug Motor Terminals Px1 1 Px12 1 Px1 2 Px1...

Page 238: ...ipse bypass and packaged drive user manual 229 Installation ACH580 Disconnect Switch or Circuit Breaker Motor Ground Lug Fuses P3 P4 Input Ground Lug Drive Input Terminals Motor Terminals Px1 3 Px12 3 Px1 4 Px12 4 ...

Page 239: ...r UL NEMA Type 1 and 12 and from the bottom for UL NEMA Type 3R The following figures show the layout and wiring connection points Refer to the ACH580 01 Hardware Manual 3AXD50000044839 for control connections to the drive ACH580 Disconnect Switch or Circuit Breaker Line Reactor Optional User Power PB1 Input Terminals Drive Input Ground Lug Motor Terminals Cable Guides PxB1 1 PxB12 1 Motor Ground ...

Page 240: ...ackaged drive user manual 231 Installation ACH580 Disconnect Switch or Circuit Breaker Motor Ground Lug User Power Input Terminals Drive Input Ground Lug Motor Terminals PB2 Cable Guides PxB1 2 PxB12 2 Fuses Line Reactor Optional ...

Page 241: ...ged drive user manual Installation PB3 PxB1 3 PxB12 3 ACH580 Drive Disconnect Motor Ground Lug Input Terminals Fuses Input Ground Lug Motor Terminals Switch or Circuit User Power Cable Guide Breaker User Power Cable Guide Motor Ground Lug ...

Page 242: ...e HI setting further reduces the likeli hood of condensate in high humidity environments RHTR Temperature HI LO Jumber X1 Heater ON Temperature Heater OFF Temperature Default Setting X1 jumper in LO position 14 4 C 58 F 21 4 C 70 5 F Alternate Setting X1 jumper in HI position 17 8 C 64 F 24 4 C 76 5 F PxB3R 1 PxB3R 2 Motor Terminals Motor Ground Lug Line Reactor Optional Breaker Service Switch Opt...

Page 243: ...234 ACH580 E Clipse bypass and packaged drive user manual Installation ...

Page 244: ...ilter is located at the bottom of the enclosure Use the following procedure to check and replace filters 1 On the enclosure remove the screws holding the filter bracket in place 2 Remove the filter kit from the enclosure Maintenance Configuration Interval Instruction Check replace hinged door wall mount enclosure inlet air filter Hinged door wall mount UL NEMA Type 12 enclosures Check every 3 mont...

Page 245: ...Lift the filter out of the filter bracket and replace as appropriate 4 With the filter in the filter bracket reinstall filter kit onto enclosure 5 Replace the mounting screws Tighten to the recommended torque of 2 N m 1 47 ft lbs per installation instruction 3AXD50000221370 ...

Page 246: ...16 7 5 R1 6 62 in lbs 6 62 in lbs 6 55 in lbs 6 55 in lbs ACH580 PxR 024A 2 24 2 7 5 R2 6 1 1 ft lbs ACH580 PxR 031A 2 30 8 10 R2 4 62 in lbs 4 62 in lbs 4 55 in lbs 4 55 in lbs ACH580 PxR 046A 2 46 2 15 R3 2 62 in lbs 2 62 in lbs 2 55 in lbs 2 55 in lbs 2 2 6 ft lbs ACH580 PxR 059A 2 59 4 20 R3 1 62 in lbs 1 62 in lbs 1 55 in lbs 1 55 in lbs ACH580 PxR 075A 2 74 8 25 R4 1 0 62 in lbs 1 0 62 in lb...

Page 247: ...H580 PxR 023A 4 23 15 R2 6 55 in lbs 6 55 in lbs ACH580 PxR 027A 4 27 20 R3 8 62 in lbs 8 62 in lbs 4 55 in lbs 4 55 in lbs 2 2 6 ft lbs ACH580 PxR 034A 4 34 25 R3 6 62 in lbs 6 62 in lbs 3 55 in lbs 3 55 in lbs ACH580 PxR 044A 4 44 30 R3 ACH580 PxR 052A 4 52 40 R4 1 0 124 in lbs 2 55 in lbs 2 55 in lbs 1 3 0 ft lbs ACH580 PxR 065A 4 65 50 R4 1 0 124 in lbs 1 0 124 in lbs 1 55 in lbs 1 55 in lbs A...

Page 248: ...6 62 in lbs 6 62 in lbs 6 55 in lbs 6 55 in lbs ACH580 PxR 022A 6 22 20 R3 2 2 6 ft lbs ACH580 PxR 027A 6 27 25 R3 4 62 in lbs 4 62 in lbs 4 55 in lbs 4 55 in lbs ACH580 PxR 032A 6 32 30 R3 ACH580 PxR 041A 6 41 40 R5 3 62 in lbs Consult Factory 3 55 in lbs Consult Factory 2 0 4 1 ft lbs Consult Factory ACH580 PxR 052A 63 52 50 R5 2 62 in lbs 2 55 in lbs ACH580 PxR 062A 6 62 60 R6 1 62 in lbs 1 275...

Page 249: ...ge rating Fuses from other manufacturers can be used if they are 600V rated and meet the specifications given in the table Fuses with higher current rating than specified must not be used 208 Volt fuses for packaged drive 208 Volt Nominal Output Range Base Drive Frame Size Internal Drive Fuse Rating External Fuse for Disconnect Option Type Code1 Drive Current Packag e Power A HP Class Current Rati...

Page 250: ... Class T 80A N A N A ACH580 PxR 065A 4 65 50 R4 Class T 90A N A N A ACH580 PxR 077A 4 77 60 R4 Class T 100A N A N A ACH580 PxR 096A 4 96 75 R5 Class T 150A N A N A ACH580 PxR 124A 4 124 100 R6 Class T 200A N A N A ACH580 PxR 156A 4 156 125 R7 Class T 225A N A N A ACH580 PxR 180A 4 180 150 R7 Class T 300A N A N A ACH580 PxR 240A 4 240 200 R8 Class T 350A Class J or RK1 400A Max 1 PxR represents bot...

Page 251: ... 6 144 150 R8 Class T 200A N A N A ACH580 PxR 180A 4 180 150 R2 Class T 300A N A N A ACH580 PxR 240A 4 240 200 R2 Class T 350A Class J or RK1 400A Max 1 PxR represents both PCR and PDR 2 PCR is rated 600Y 347V unless otherwise specified For use on a solidly grounded Wye source only 3 PCR supports Delta network configuration 575 Volt Nominal Output Range Base Drive Frame Size Internal Drive Fuse Ra...

Page 252: ...distances from heat producing sources Frame Height H Width W Depth D Weight Dimensional Drawings in mm in mm in mm lb kg Px1 1 24 60 624 6 34 160 12 42 315 18 1 8 2 3AXD50000220946 Px1 2 28 49 723 6 34 161 12 63 320 22 0 10 0 3AXD50000221738 Px1 3 34 86 885 8 39 213 13 22 335 39 0 17 7 3AXD50000222636 Px1 4 40 61 1031 8 39 213 14 26 362 60 0 27 2 3AXD50000222940 PxB1 1 33 16 842 17 63 447 13 90 35...

Page 253: ...rces Frame Height H Width W Depth D Weight Dimensional Drawings in mm in mm in mm lb kg Px12 1 26 50 673 6 50 164 12 40 315 18 2 8 2 3AXD50000220953 Px12 2 30 22 768 6 50 164 12 64 321 22 0 10 0 3AXD50000221912 Px12 3 36 51 927 8 39 213 13 22 335 39 0 17 7 3AXD50000222834 Px12 4 42 50 1079 8 39 213 14 26 362 60 0 27 2 3AXD50000222674 PxB12 1 33 16 842 17 63 447 13 90 353 77 0 35 0 3AXD50000236305 ...

Page 254: ... be free of airborne dust corrosive gases or liquids and conductive contaminants such as condensation carbon dust and metallic particles UL NEMA Type 12 enclosure This enclosure provides protection from airborne dust and light sprays or splashing water from all directions UL NEMA Type 3R enclosure This enclosure provides protection from the ingress of water rain sleet or snow The external formatio...

Page 255: ...label Compliance is valid with the following provisions The motor and control cables are chosen as specified in this manual The installation rules of this manual are followed Additional ACH580 01 standards information can be located in the Technical data applicable standards section of the ACH580 Hardware Manual 3AXD50000044839 Mark Applicable Standards UL 508A UL Standard for Industrial Control P...

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Page 257: ...ABB Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 800 752 0696 Fax 1 262 785 0397 Internet www abb us drives 3AXD50000289554 REV A Effective 09 01 2018 Supersedes ...

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