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ABB ACH580-01 Series Manual Download Page 39

EN – R1…R4 Quick installation guide   39

R1-
R4

R5

R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH

ZH

Install optional modules, if any

See chapter 

Electrical installation

 in 

ACH580-01 (0.75 to 250 kW) hardware manual

 

(3AXD50000044839 [English]).

Reinstall cover

See figure 

J

 on page

 70

.

1. Put the tabs on the inside of the cover top in their counterparts on the housing 

(1a) and then press the cover at the bottom (1b).

2. Tighten the retaining screw with a screwdriver.

For start-up instructions, see chapter 

EN – Quick start-up guide

 on page 

51

.

Summary of Contents for ACH580-01 Series

Page 1: ...HVAC ABB ACH580 01 R1 R5 3ABD00046115 A 3AXD50000044861 A 2018 06 15 R1 R4 R5 EN ZH...

Page 2: ...BACnet IP DPMP 02 03 3AXD50000028468 FCAN 01 CANopen 3AFE68615500 FCNA 01 ControlNet 3AUA0000141650 FDNA 01 DeviceNet 3AFE68573360 FECA 01 EtherCAT 3AUA0000068940 FENA 01 11 21 Ethernet 3AUA000009356...

Page 3: ...3 ZH R1 R4 7 7 7 7 8 8 8 8 8 9 IT TN 9 EMC 9 9 EMC 11 12 13 I O 14 15 15 ZH R5 17 17 17 17 18 18 18 18 IT TN 18 EMC 18 19 EMC 20 21 22 I O 23 24 24 ZH 25 HVAC 25 Safety...

Page 4: ...l optional modules if any 40 Reinstall cover 40 EN R5 Quick installation guide Obey the safety instructions 41 Check if capacitors need to be reformed 41 Select the power cables 42 Ensure the cooling...

Page 5: ...nce with the European Machinery Directive 2006 42 EC Declaration of conformity 63 Compliance with the European Machinery Directive 2006 42 EC Declaration of conformity 65 Frames R1 to R4 and R5 instal...

Page 6: ...6 R5 Figures F G 73 H 73 Further information Product and service inquiries 75 Product training 75 Providing feedback on ABB Drives manuals 75 Document library on the Internet 75...

Page 7: ...75 to 250 kW hardware manual 3AXD50000162420 25 ZH www abb com drives documents MYYWWRXXXX YY WW YY 16 17 18 2016 2017 2018 WW 01 02 03 1 2 3 Converter module capacitor reforming instructions 3BFE6405...

Page 8: ...ACH580 01 0 75 to 250 kW hardware manual 3AXD50000162420 Technical data III gC 58 IV uR or aR 58 UL 59 V UL gG 0 5 67 R1 R4 Figures A 67 B1 1 1000 V 100 Mohm 25 C 77 F 67 B1 2 3 3a 3b 3c IP21 R1 R2 IP...

Page 9: ...R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH 67 B2 7 IT TN EMC EMC IT TN EMC 9 EMC IT 30 ohm EMC EMC TN EMC EMC IT 9 IT 30 ohm EMC EMC VAR 11 EMC EMC VAR TN TN S 1 TN 2 IT 30 ohms 3 R1 R3...

Page 10: ...10 ZH R1 R4 R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH R4 EMC 2 R4 TN VAR 1 1 2 3 EMC EMC VAR TN TN S 1 TN 2 IT 30 ohms 3 PE N L3 L2 L1 PE L3 L2 L1 L3 L2 L1...

Page 11: ...ZH R1 R4 11 R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH EMC EMC 1 2 67 B1 3 R1 R3 EMC EMC 3a 3b R4 EMC EMC 4 R1 R3 4a 4b R4 8 mm R1 R2 4a 3a 3b 4b 4a 3a 3b 4b 4a 4b 3a 3b R3 4 3 3 R4...

Page 12: ...ZH R1 R4 R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH C1 67 C2 D E1 E2 F G1 G2 R1 R4 Figures H 69 1 2 3 3a 3b 360 4 5 360 5a 5b T1 U T2 V T3 W 5c 6 2 4 7 7c 8 R1 R2 R4 9 2 4 10 11 12 13 3...

Page 13: ...ZH R1 R4 13 R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH 69 I I2 HVAC I O 14 1 8 2 3 360 SCR1 4 5 0 5 0 6 N m 0 4 lbf ft 6...

Page 14: ...17 DI5 18 DI6 X6 X7 X8 19 RO1C 250 VAC 30 VDC 2 A 20 RO1A 21 RO1B 22 RO2C 250 VAC 30 VDC 2 A 23 RO2A 24 RO2B 25 RO3C 1 250 VAC 30 VDC 2 A 26 RO3A 27 RO3B X5 29 B EFB EIA 485 30 A 31 DGND S4 S5 BIAS X4...

Page 15: ...ZH R1 R4 15 R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH ACH580 01 0 75 to 250 kW hardware manual 3AXD50000162420 Electrical installation 70 J 1 1a 1b 2 25 ZH...

Page 16: ...16 ZH R1 R4 R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH...

Page 17: ...5 to 250 kW hardware manual 3AXD50000162420 25 ZH www abb com drives documents MYYWWRXXXX YY WW YY 16 17 18 2016 2017 2018 WW 01 02 03 1 2 3 Converter module capacitor reforming instructions 3BFE64059...

Page 18: ...SV TR ZH ACH580 01 0 75 to 250 kW hardware manual 3AXD50000162420 Technical data III gC 61 IV uR or aR 61 UL V UL 62 gG 0 5 71 R5 Figures A 71 B 1 1000 V 100 Mohm 25 C 77 F 71 B 2 3 IP21 3a 3b 3c 4 I...

Page 19: ...R6 R9 DA DE ES FI FR IT NL PL PT RU SV TR ZH ZH ZH EMC IT 30 ohm EMC EMC TN EMC EMC IT 19 IT 30 ohm EMC EMC VAR 20 EMC EMC VAR TN TN S 1 TN 2 IT 30 ohms 3 R5 EMC 2 R5 TN VAR 1 1 2 3 PE N L3 L2 L1 PE...

Page 20: ...20 ZH R5 R0 R4 R5 R6 R9 DA DE ES FI FR IT NL PL PT RU SV TR ZH EMC EMC 1 2 71 B 3 EMC EMC 4 3 4 3 3 4 3...

Page 21: ...ZH R5 21 R0 R4 R5 R6 R9 DA DE ES FI FR IT NL PL PT RU SV TR ZH ZH ZH C 72 D E 1 2 3 4 4a 4b 360 5 6 360 6a 6b T1 U T2 V T3 W 6c 7 3 5 8 9 10 11 12 R5 Figures F 73 360...

Page 22: ...22 ZH R5 R0 R4 R5 R6 R9 DA DE ES FI FR IT NL PL PT RU SV TR ZH 73 G HVAC 23 I O 1 18 2 3 360 SCR1 3 4 0 5 0 6 N m 0 4 lbf ft 5...

Page 23: ...17 DI5 18 DI6 X6 X7 X7 19 RO1C 250 VAC 30 VDC 2 A 20 RO1A 21 RO1B 22 RO2C 250 VAC 30 VDC 2 A 23 RO2A 24 RO2B 25 RO3C 1 250 VAC 30 VDC 2 A 26 RO3A 27 RO3B X5 29 B EFB EIA 485 30 A 31 DGND S4 S5 BIAS X4...

Page 24: ...24 ZH R5 R0 R4 R5 R6 R9 DA DE ES FI FR IT NL PL PT RU SV TR ZH ACH580 01 0 75 to 250 kW hardware manual 3AXD50000162420 Electrical installation 73 H 1 IP21 1a 1b 2 IP21 2a 2b 2c 3 IP55 3a 3a 3b 25 ZH...

Page 25: ...ZH 25 R0 R4 R1 R9 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH ZH HVAC ACH580 firmware manual 3AXD50000027537 7 ZH R1 R4 R1 R4 17 ZH R5 R5 HVAC 1 OK...

Page 26: ...475 1475 1470 1470 1475 1770 32 5 56 34 59 54 59 0 83 0 83 0 83 0 83 0 83 0 83 3GAA 202 001 ADA 180 IEC 34 1 6210 C3 6312 C3 Cat no 35 30 30 30 30 30 50 50 50 50 50 60 690 Y 400 D 660 Y 380 D 415 D 44...

Page 27: ...ZH 27 R0 R4 R1 R9 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH Hand...

Page 28: ...28 ZH R0 R4 R1 R9 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH ACH580 ACH580 firmware manual 3AXD50000027537...

Page 29: ...ZH 29 R0 R4 R1 R9 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH 2 I O Auto Off Hand Hand Hand Off Auto 7081 Hand Off Auto ACH580 firmware manual 3AXD50000027537 Auto Off Hand...

Page 30: ...30 ZH R0 R4 R1 R9 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH...

Page 31: ...s of format MYYWWRXXXX YY and WW tell the manufacturing year and week as follows YY 16 17 18 for 2016 2017 2018 WW 01 02 03 for week 1 week 2 week 3 For information on reforming the capacitors see Con...

Page 32: ...r the fuses If you use gG fuses make sure that the operating time of the fuse is below 0 5 seconds Follow the local regulations Install the drive on the wall See figure R1 R4 Figures A on page 67 Chec...

Page 33: ...on page 67 7 Attach the residual voltage warning sticker in the local language Check the compatibility with IT ungrounded and corner grounded TN systems EMC filter The internal EMC filter is not suita...

Page 34: ...rwise the varistor circuit can be damaged Check from the table below if you have to disconnect the EMC filter EMC or ground to phase varistor VAR For instructions on how to do this see page 35 Frame s...

Page 35: ...pen the front cover if not already opened see figure B1 on page 67 3 R1 R3 To disconnect the internal EMC filter remove the EMC screw 3a and place it in the storage place 3b R4 To disconnect the inter...

Page 36: ...otor cable Ground the shield 360 degrees by tightening the clamp of the power cable grounding shelf onto the stripped part of the cable 5a Connect the twisted shield of the cable to the grounding term...

Page 37: ...r and open the cover on page 33 Example of connecting an analog signal cable 5 Cut an adequate hole into the rubber grommet and slide the grommet onto the cable Slide the cable through a hole in the c...

Page 38: ...Start 1 14 DI2 Not configured 15 DI3 Constant frequency speed selection 16 DI4 Not configured 17 DI5 Not configured 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A...

Page 39: ...ion in ACH580 01 0 75 to 250 kW hardware manual 3AXD50000044839 English Reinstall cover See figure J on page 70 1 Put the tabs on the inside of the cover top in their counterparts on the housing 1a an...

Page 40: ...40 EN R1 R4 Quick installation guide R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH...

Page 41: ...f format MYYWWRXXXX YY and WW tell the manufacturing year and week as follows YY 16 17 18 for 2016 2017 2018 WW 01 02 03 for week 1 week 2 week 3 For information on reforming the capacitors see Conver...

Page 42: ...or the fuses If you use gG fuses make sure that the operating time of the fuse is below 0 5 seconds Follow the local regulations Install the drive on the wall See figure R5 Figures A on page 71 Check...

Page 43: ...the supply network Check the table on page 44 WARNING Do not install the drive with the internal EMC filter connected on an IT system an ungrounded power system or a high resistance grounded over 30...

Page 44: ...w to do this see page 45 Frame sizes EMC filter EMC Ground to phase varistor VAR Symmetrically grounded TN systems TN S systems 1 Corner grounded TN systems 2 IT systems ungrounded or high resistance...

Page 45: ...ded To disconnect the internal EMC filter or ground to phase varistor if needed do as follows 1 Switch off the power from the drive 2 Open the front cover if not already opened see figure B on page 71...

Page 46: ...e cable through the hole in the cable entry and attach the grommet to the hole 6 Connect the motor cable Ground the shield 360 degrees by tightening the clamp of the power cable grounding shelf onto t...

Page 47: ...open the cover on page 43 Example of connecting an analog signal cable 4 Cut an adequate hole into the rubber grommet and slide the grommet onto the cable Slide the cable through a hole in the cable e...

Page 48: ...tart 1 14 DI2 Not configured 15 DI3 Constant frequency speed selection 16 DI4 Not configured 17 DI5 Not configured 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 2...

Page 49: ...e the cover upwards 1a and tighten the retaining screws 1b 2 IP21 Reinstall the module cover Put the tabs on the inside of the cover top in their counterparts on the housing 2a press the cover at the...

Page 50: ...50 EN R5 Quick installation guide R0 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH...

Page 51: ...ork is complete Make sure that cover of the drive and the cable box if included are on place Check that the starting of the motor does not cause any danger De couple the driven machine if there is a r...

Page 52: ...of the motor Enter the values exactly as shown on the motor nameplate Example of a nameplate of an induction asynchronous motor Check that the motor data is correct Values are predefined on the basis...

Page 53: ...is optional and requires rotating the motor Do not do this if it could cause any risk or if the mechanical set up does not allow it To do the direction test select Spin the motor and press Next Press...

Page 54: ...l to go back to the previous view without making changes Set the date and time as well as date and time display formats Go to the edit view of a selected row by pressing Scroll the view with and Go to...

Page 55: ...EN Quick start up guide 55 R0 R4 R1 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH The Home view monitoring the values of the selected signals is shown on the panel...

Page 56: ...e drive is in the Off mode Drive is stopped Top row of the view shows Hand that is the drive is in the Hand mode Drive is running The initial reference in the Hand mode is copied from the drive refere...

Page 57: ...619 179 R3 062A 4 62 76 62 30 835 134 R4 073A 4 73 104 73 37 1024 134 R4 3AXD00000586715 xls J Type ACH580 01 Input rating Max current Output ratings Heat dissipation Air flow Frame size North America...

Page 58: ...034A 4 34 0 046A 4 500 45 0 63 20100 500 OFAF000H63 000 044A 4 44 0 062A 4 800 62 80 37500 500 OFAF000H80 000 052A 4 52 073A 4 1000 73 100 65000 500 OFAF000H100 000 065A 4 65 3AXD00000586715 xls J 1...

Page 59: ...0 15 600 JJS 15 T 03A4 4 03A5 4 3 5 15 600 JJS 15 T 04A1 4 04A8 4 4 8 15 600 JJS 15 T 05A7 4 07A6 4 7 6 15 600 JJS 15 T 09A5 4 012A 4 12 0 15 600 JJS 15 T 12A7 4 014A 4 14 0 30 600 JJS 30 T 018A 4 023...

Page 60: ...60 R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH...

Page 61: ...4 96 148 96 75 1510 82 R5 096A 4 3AXD00000586715 xls J Type ACH580 01 Min short circuit current1 Input current gG IEC 60269 North American type ACH580 01 I LD Nominal current I2 t Voltage rating ABB...

Page 62: ...R IT NL PL PT RU SV TR ZH V UL UL NEC type ACH580 01 Input current UL IEC type ACH580 01 Maximum current Voltage rating Bussmann type UL class A A V 077A 4 77 110 600 JJS 100 T 096A 4 106 150 600 JJS...

Page 63: ...63 R1 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH Compliance with the European Machinery Directive 2006 42 EC Declaration of conformity...

Page 64: ...64 R1 R4 R5 R6 R9...

Page 65: ...65 R0 R4 R5 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH Compliance with the European Machinery Directive 2006 42 EC Declaration of conformity...

Page 66: ...66 R0 R4 R5 R6 R9...

Page 67: ...3 3 4 5 6 6a R1 R2 R3 R4 7 7 7 EMC VAR L3 L2 L1 EMC VAR ONLY IT AND CORNER GROUNDED TN SYSTEMS ACH580 ACH580 PE L3 L2 L1 R1 R4 R1 R3 ACH580 PE L3 L2 L1 R4 EN See page 27 DA Se side 37 DE Siehe Seite...

Page 68: ...R UDC PE BREAKERS INPUT PE MOTOR R R UDC L1 L2 L3 T1 U T2 V T3 W R3 7b 7c 7a 7d R1 R2 7d 7b 7c 7a 7b 7a 7d R4 7 7 7 Frame size R1 R2 N m lbf ft N m lbf ft L1 L2 L3 0 5 0 6 0 4 1 2 1 5 1 1 PE 1 5 1 1 1...

Page 69: ...T2 V T3 W MOTOR T1 U T2 V T3 W INPUT L1 L2 L3 BREAKERS R R UDC PE R3 R1 R2 11 11 13 R4 11 PE BREAKERS INPUT PE MOTOR R R UDC L1 L2 L3 T1 U T2 V T3 W R1 R2 2 3 6 6 4 5 0 5 0 6 N m 0 5 0 6 N m R3 2 3 6...

Page 70: ...70 J 1b 1a 2 IP21 IP55 R4 1b 1b 2 2 IP55 R1 R2 IP21 R4 IP55 R3 1b 2 2 2 2 3AXD50000044861 Rev A...

Page 71: ...7a 7b 8a 8b 9a 9b 9b IP21 IP21 7b IP21 1 3a 1000 V DC 100 Mohm U1 V1 U1 W1 V1 W1 U1 PE V1 PE W1 PE ONLY IT SYSTEMS EN See page 175 DA Se side 185 DE Siehe Seite 195 ES V ase la p gina 205 FI Katso si...

Page 72: ...PE Frame size T1 U T2 V T3 W PE N m lbf ft M N m lbf ft N m lbf ft R5 5 6 4 1 M5 4 5 3 3 1 2 0 9 3 5 6 4a 4b 6c 6a 6b 72 C D E 1 2 PE 8 Frame size L1 L2 L3 PE N m lbf ft M N m lbf ft N m lbf ft R5 5 6...

Page 73: ...73 R5 Figures F G H 12 2 3 6 6 4 5 0 5 0 6 N m 0 5 0 6 N m 5 3 1b 1a IP21 IP21 IP55 1b 1 2 2b 2c 3 3b 8 3c 2a 3a...

Page 74: ...74 3AXD50000044861 Rev A...

Page 75: ...ew abb com cn ABB ABB ABB ABB 4008108885 drive service cn abb com ABB www abb com searchchannels ABB ABB www abb com drives Training courses ABB www abb com drives Document Library LV Manuals feedback...

Page 76: ...86 731 8444 5519 519623 15 29 01 06A 86 20 3785 0688 86 20 3785 0608 610041 T1 8 86 28 8526 8800 86 28 8526 8900 361009 559 86 592 630 3058 86 592 630 3531 650032 1 2404 86 871 6315 8188 86 871 6315...

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