ABB ACC 604 Hardware Manual Download Page 1

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ACS/ACC/ACP 604/607 AC Drives

75 to 700 HP

(55 to 630 kW)

ACS 600

Hardware Manual

This manual includes
• Safety
• Installation
• Maintenance
• Product Information

Summary of Contents for ACC 604

Page 1: ...ACS ACC ACP 604 607 AC Drives 75 to 700 HP 55 to 630 kW ACS 600 ACS 600 Hardware Manual This manual includes Safety Installation Maintenance Product Information ...

Page 2: ......

Page 3: ...es 75 to 700 HP 55 to 630 kW Hardware Manual This manual concerns the ACS 607 ACC 607 and ACP 607 and the ACS 604 ACC 604 and ACP 604 AC Drives In the text they are collectively referred to as ACx 604 607 ACS607 5 0 US 04 3AUA489002B4974 R0101 REVA EFFECTIVE 10 1 98 SUPERSEDES None ...

Page 4: ......

Page 5: ... manuals and on labels attached to the AC drive Readers are informed of situations that can result in serious physical injury and or serious damage to equipment with the following symbols Notes Notes are provided in the instruction manuals to notify readers of the need for special attention or additional information available on the subject with the following symbols Dangerous Voltage Warning warn...

Page 6: ...CX 600 from external control circuits when the ACX 600 input power is shut off Exercise appropriate care when working with the unit Neglecting these instructions can cause physical injury and death WARNING The ACS 600 introduces electric motors drive train mechanisms and driven machines to an extended operating range The ACS 600 can be adjusted to operate the motor at speeds above and below the sp...

Page 7: ... detailed instructions on how to do this please contact your local ABB distributor Ground Fault Protective Function The ACx 600 with Standard and Motion Control Application Programs is equipped with an internal ground fault protective function to protect the unit against ground faults in the drive the motor and the motor cable This is not a personal safety or a fire protection feature The earth fa...

Page 8: ...or Motor Insulation Requirements As with all AC drives employing the most modern IGBT invertor technology the output waveform of the ACx 600 consists of a series of rectangular voltage pulses Regardless of the output frequency the voltage of the pulses is approximately 1 35 times the input line voltage with a very short rise time The voltage of the pulses can be almost double at the motor terminal...

Page 9: ...at the output of the ACx 600 motor insulation system must withstand VPK 1300 V 500 V VN 600 V Motor insulation system must withstand VPK 1600 V A dv dt filter must be used at the output of the ACx 600 600 V VN 690 V Motor insulation system must withstand VPK 1800 V A dv dt filter must be used at the output of the ACx 600 Form wound Motors VN 690 V If motor insulation system withstands VPK 2000 V a...

Page 10: ...citors Power factor correction capacitors and surge absorbers must not be connected between the drive and the motor These devices are not designed to be used with AC drives and will degrade motor control accuracy They can cause permanent damage to the ACx 600 or themselves due to the rapid changes in the ACx 600 output voltage 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 0 50 100 150 200 250 300 dv dt kV µs VP...

Page 11: ... be installed at the NIOC board terminal block Components Connected to Digital Analog Inputs WARNING IEC 664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non conductive or conductive but not connected to the protective earth To fulfil this requirement the connection of a thermistor and other similar compone...

Page 12: ...confined spaces Exercise appropriate care when maneuvering the unit to avoid damage and injury This work should only be attempted with two or more people working together CAUTION The ACx 607 should not be fastened from any other point than the holes at its base or the fastening hooks Do not fasten the ACx 600 by riveting or welding ...

Page 13: ...l Installation ix Table of Contents Chapter 1 Introduction Delivery Check 1 1 Nameplate 1 1 Type Code 1 1 Frame Size 1 1 Serial Number 1 1 ACx 604 607 Type Code 1 2 Inquiries 1 3 Chapter 2 Mechanical Installation Check The Installation Site 2 1 Installation Site Checklist 2 1 Installation Procedure ACx 607 2 2 Chapter 3 Electrical Installation Insulation Checks 3 1 Disconnecting Means 3 2 Input Li...

Page 14: ...on A 4 Efficiency and Cooling A 5 Ambient Conditions A 5 Fuses A 5 Example A 6 Cable Entries A 7 Terms used A 7 Terminal Sizes and Tightening Torques A 8 External Control Connection Diagrams A 10 Optional Terminal Block X2 A 12 Optional Terminal Block 2TB A 13 NIOCP Board A 14 NIOC and NIOCP Board Specifications A 15 Encoder Signals A 17 Enclosures Space Requirements A 18 Cooling Air Flow Requirem...

Page 15: ...tation of Liability A 31 Appendix B ACx 607 Dimensional Drawings Drawings B 1 Dimension Drawings B 1 Connection Drawings B 1 Appendix C IEC Installation IEC Installations C 3 Power Cables C 3 Alternative Power Cable Types C 3 Motor Cable Shield C 4 Cable Routing C 4 Mains Motor and Control Cable Connection C 5 ACx 607 C 6 Control Cable Connecting Procedure C 8 Components Connected to Digital Analo...

Page 16: ...xiv ACx ACS ACC ACP ACS ACC ACP 604 607 Drives ...

Page 17: ...the unit is of the correct model Nameplate Each ACx 600 has a nameplate for identification purposes See Figure 1 1 The nameplate data includes a type code and a serial number which allow individual recognition of each unit Type Code The ACx 600 Type Code contains information on the properties and configuration of the drive The Type Code Chart explains the significance of each digit or character in...

Page 18: ...dule 7 Drives MNS Cabinet 7 10 Power Rating kVA Appendix A Ratings 11 Voltage Rating 3 380 400 415 V a c 4 380 400 415 440 460 480 500 V a c 5 380 400 415 440 460 480 500 V a c 6 525 550 575 600 660 690 V a c 12 14 Option 1 Option 2 Option 3 15 Application Software Appendix A Application Programs x Languages and Application Macro Options 16 Control Panel 0 None 1 CDP 312 Control Panel included 4 C...

Page 19: ...IP 54 6 IP 00 with Coated Boards 7 IP 22 with Coated Boards 8 IP 42 with Coated Boards 9 IP 54 with Coated Boards B IP 21 with Coated Boards 18 Line Input and Protection Options 19 Starter for Auxiliary Motor Fan 20 Filters Appendix A CE marking 0 CE with EMC Filters not for 690V or 12 pulse rectifier 3 CE with output du dt Filters EMC Filters not for 690V 5 Output du dt Filters no EMC Filters 8 N...

Page 20: ...Chapter 1 Introduction 1 4 ACx ACS ACC ACP ACS ACC ACP 604 607 Drives ...

Page 21: ... requirements of applicable safety regulations The wall behind the unit should be of non flammable material Check The Installation Site Check the intended installation site to make sure that the environment is suitable The service life and performance of the ACx 600 can be adversely affected if the drive is subjected to unsuitable environmental conditions Complete environmental rating specificatio...

Page 22: ...fastening hooks attached to its bottom front and back edges This is especially important in installations subjected to vibration or other movement 1 Check the intended installation site for sufficient room Check that there is nothing on the floor to inhibit installation See Appendix B ACx 607 Dimensional Drawings for cabinet details Mark the locations for the mounting holes and the cable duct open...

Page 23: ...pecial procedure that can not easily be performed outside the factory Use the following procedure to check the insulation of the motor and the cable between the drive and the motor 1 Disconnect all sources of power from the drive and motor WARNING Before proceeding with the insulation checks make sure that the motor is disconnected from all sources of power including the drive and any bypass circu...

Page 24: ...Cx 600 in the event of an internal short circuit or ground fault The ACx 607 is equipped with internal input fuses listed on page A 3 in Appendix A Fuses are not included in the ACx 604 and must be installed externally to the drive chassis The recommended fuses are the ultrarapid fuses listed on page A 3 To ensure that adequate protection is maintained do not install slower types of fuses or allow...

Page 25: ...t power and motor wiring Wiring Practices NOTE When installing the ACx 600 wiring it is important to carefully follow the wiring practice recommendations presented in the following paragraphs Following these recommendations will ensure reliable long term operation of the ACx 600 drive If these recommendations are not followed the drive may experience various problems such as Improper drive perform...

Page 26: ...same conduit Armored Cable If metallic conduit is not used type MC continuous corrugated aluminum armor cable with symmetrical grounds must be used for the motor cables If type MC armor cables are used the motor cables can be run in the same cable tray as other 480V or 600V power wiring Control and signal cables must not be run in the same tray as power cables Six conductor 3 phases and 3 grounds ...

Page 27: ...ver mix 24 VDC and 115 230 VAC signals in the same cable Encoder Cable ACP607 Min 4 x 0 25 mm2 22 AWG 2 x 0 5 mm2 20AWG min single shielded twisted multipair cable optical coverage 91 The maximum cable length is 150 m 500ft Recommendations for a suitable cable are available from ABB Control Panel Cable In remote use the cable connecting the Control Panel to the ACx 600 must not exceed 3 meters 10f...

Page 28: ...he mains after disconnecting mains power Wiring Access 1 Open the cabinet door 2 Open the hinged assembly plate to gain access to the input power and motor cable terminals 3 Measure the voltage between each input terminal U1 V1 W1 and ground with a multimeter impedance at least 1 MΩ to ensure that the drive is discharged Conduit Plate The External Filter Type Code 8 20th digit of the Type Code ide...

Page 29: ...ure 3 1 A view of the recommended wiring configuration T1 T2 T3 dv dt Filter ACx 604 AC Drive Module ACx 607 AC Drive L1 L2 L3 Gnd Control Cables Metallic Conduit Metallic Conduit In ACx 604 units the NIOC NIOCP board is located inside the drive module X2 or 2TB Optional terminal block ...

Page 30: ...ude an internal auxiliary voltage transformer Its input voltage is set to 415 V 500 V or 690 V at the factory Adjust the setting if it does not correspond to the supply voltage The transformer is located in the upper right part of the cabinet and is visible when the cabinet door is opened Control Panel in Remote Use Connect the Control Panel cable to terminal X19 of the NAMC 11 or with NAMC 03 boa...

Page 31: ...ng rail inside the cabinet Follow the instructions given in the Mechanical Installation chapter of the module manual Power Supply for the Module The 24 V d c supply for one optional module is provided by the NIOC NIOCP board of the converter NIOC terminal X23 NIOCP terminal X4 The location of the NIOC NIOCP board is shown in the dimensional drawings Appendix B Fiber Optic Link Optional modules are...

Page 32: ...ule ACx 600 CH0 TXD RXD NAMC R T NIOC The terminals for the power supply connection vary Consult adapter module manual T R I O Extension Module ACx 600 NAMC NIOC NIOC Terminal X23 The terminals for the power supply connection vary Consult module manual CH1 R T R T CH1 NIOCP Not supported by ACP 600 NIOC Terminal X23 NIOCP Terminal X4 ...

Page 33: ... RXD T R ACx 600 NAMC NIOC NIOC Terminal X23 The terminals for the power supply connection vary Consult module manual CH2 R T Not supported by ACP 600 Pulse Encoder Module with ACS 600 Standard Application Program ACC 600 Connect to CH1 T R DriveWindow ACx 600 NAMC R NIOC CH3 NIOCP R T ...

Page 34: ...king Choppers Installation and Start Up Guide for braking chopper installation and application information WARNING The brake control terminals UDC UDC R and R terminals carry a dangerous DC voltage over 500V An external braking resistor must be connected to a terminal block that is supplied with the braking chopper ...

Page 35: ...tor and the driven equipment See Appendix A Motor Connection ELECTRICAL INSTALLATION see Chapter 3 Electrical Installation If the ACx 600 is connected to an ungrounded power system or a high resistance grounded power system over 30 ohms check that the EMC filter capacitors are disconnected Check that the drive unit is grounded properly Check that the input voltage matches the drive nominal input v...

Page 36: ... 604 607 Drives Check that control connections inside the drive are OK Check that there are no tools or other foreign objects inside the drive With bypass connection check that input line voltage cannot be applied to the output of the ACx 600 INSTALLATION CHECKLIST ...

Page 37: ...t temperature Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heatsink temperature in spite of heatsink cleaning If the drive is operated in a critical part of a process fan replacement is recommended once these symptoms start appearing Replacement fans are available from ABB Do not attempt operation ABB specified spare parts Capacitors The ACx 60...

Page 38: ...Chapter 5 Maintenance 5 2 ACx ACS ACC ACP ACS ACC ACP 604 607 Drives ...

Page 39: ...51 1502 490 400 500 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V ACx 604 607 0120 5 135 149 120 90 100 112 168 112 224 100 75 75 R7 ACx 604 607 0140 5 164 180 140 110 125 135 203 135 270 120 90 100 ACx 604 607 0170 5 200 220 170 132 150 164 246 164 328 140 110 125 R8 ACx 604 607 0210 5 240 264 210 160 200 200 300 200 400 170 132 150 ACx 604 607 0260 5 300 330 260 200 250...

Page 40: ...or power The power ratings in kW apply to most IEC 34 motors The power ratings in HP apply to most four pole NEMA rated motors Phd typical motor power The power ratings in kW apply to most IEC 34 motors The power ratings in HP apply to most four pole NEMA rated motors Pump and Fan Use Squared Load no overload capacity I2Nsq PN rated rms output current typical motor power The power ratings in kW ap...

Page 41: ...he derating factor is 100 1 5 10 C 85 or 0 85 The output current is then 0 85 I2N or 0 85 I2Nsq or 1 I2hd Normal Use Heavy duty Use ACS 604 607 Type Duty Cycle 1 10 min Duty Cycle 1 10 min Duty Cycle 1 2 15 s Frame Type I2N 9 10min A I2Nmax 1 10min A PN HP I2hd 9 10min A I2hdmax 1 10min A I2hd 13 15s A I2hdmax 2 15s A Phd HP Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V A...

Page 42: ...inal load Motor Connection Voltage U2 0 to U1 3 phase symmetrical Frequency DTC mode 0 to 3 2 fFWP Maximum frequency 300 Hz fFWP fFWP Frequency at field weakening point UNmains Input power voltage UNmotor Rated motor voltage fNmotor Rated motor frequency Scalar Control mode not for ACP 600 0 to 300 Hz With dv dt Filter DTC and Scalar Control modes 0 to 120 Hz Frequency Resolution 0 01 Hz Current s...

Page 43: ...rature 0 to 40 C 32 to 104 F 2 IP 21 22 and ACx 607 IP 54 0 to 25 C 32 to 77 F 2 ACx 601 IP 54 40 to 70 C 40 to 158 F 40 to 70 C 40 to 158 F Relative Humidity 5 to 95 Max 95 Max 95 No condensation allowed Maximum allowed relative humidity is 60 in the presence of corrosive gases Contamination Levels IEC 721 3 3 No conductive dust allowed Boards without coating Chemical gases Class 3C2 Solid partic...

Page 44: ...N 43620 Size Type DIN 43653 Size ACx 60x 0100 3 ACx 60x 0120 5 ACx 60x 0120 3 ACx 60x 0140 5 ACx 60x 0140 3 ACx 60x 0170 5 400 105000 660 Bussmann 170M3819 1 170M3019 1 ACx 60x 0170 3 ACx 60x 0210 5 550 190000 660 Bussmann 170M5811 2 170M5011 2 ACx 60x 0210 3 ACx 60x 0260 5 ACx 60x 0400 3 ACx 60x 0490 5 ACx 60x 0260 3 ACx 60x 0320 5 ACx 60x 0490 3 ACx 60x 0610 5 700 405000 660 Bussmann 170M5813 2 ...

Page 45: ...connection This kit is used in frame size R7 drives input cable terminal and includes screws The conductor is plugged into the kit without a cable lug Bus bar connection with hole requiring bolt washer nut and wire lug to be supplied by others The other style connection using the same reference is an insulated stud connection washer and nut The wire lug is provided by others If an M is added befor...

Page 46: ... 12 185 2x 12 240 33 44 2x 12 185 2x 12 240 33 44 M12 22 30 ACx 607 0260 3 0320 5 0320 6 2x 12 185 2x 12 240 33 44 2x 12 185 2x 12 240 33 44 M12 22 30 MNS R9 ACx 607 0320 3 0400 5 0400 6 2x 12 185 2x 12 240 33 44 2x 12 185 2x 12 240 33 44 M12 22 30 ACx 607 0400 3 0490 5 0490 6 4x 12 185 4x 12 240 41 55 4x 12 185 4x 12 240 41 55 M10 2x2 pcs 26 35 MNS 2xR8 ACx 607 0490 3 0610 5 0610 6 4x 12 185 4x 1...

Page 47: ...be connected due to cable lug size 2 This is the Grounding terminal for the Ground PE bus and the frame of the ACx 604 module The terminal is to be connected to the Ground PE bus of the cabinet the module is installed in 3 Cable size 6 AWG 300 MCM 4 Isolated Stud terminal ACx 604 0260 3 0320 5 0320 6 1x 10 240 4 1x 10 240 4 22 30 3x 12 240 3x 12 240 33 44 M10 2 pcs 2 22 30 R9 ACx 604 0320 3 0400 5...

Page 48: ...00 type code description An optional terminal block can be designated X2 IEC standard designation or 2TB ANSI standard designation for US manufactured units only The 2TB arrangement is supplied in drives with 8 as the 20th digit of the ACS 600 type code When making the external control connections be sure to carefully compare the terminal configuration found in the drive with diagrams below to be ...

Page 49: ... Ground X23 1 24 V Auxiliary voltage output non isolated 24 V d c 250 mA 2 GND X25 1 RO11 Relay output 1 Ready 2 RO12 3 RO13 X26 1 RO21 Relay output 2 Running 2 RO22 3 RO23 X27 1 Relay output 3 Fault 1 2 3 2 Operation 0 Open 1 Closed DI 5 DI 6 Output 0 1 0 1 0 0 1 1 Set speed through AI1 Constant Speed 1 Constant Speed 2 Constant Speed 3 1 2 3 5 6 TRANS Power to link Link Connections B A GND 24 V ...

Page 50: ...L 1 2 17 5 DI5 Constant speed select 2 18 6 DI6 Constant speed select 2 19 7 24V 24 V d c max 100 mA 20 8 24V 21 9 DGND Digital Ground X23 22 1 24 V Auxiliary voltage output non isolated 24 V d c 250 mA 23 2 GND X25 24 1 RO11 Relay output 1 Ready 25 2 RO12 26 3 RO13 X26 27 1 RO21 Relay output 2 Running 28 2 RO22 29 3 RO23 X27 30 1 RO31 Relay output 3 Fault 1 31 2 RO32 32 3 RO33 Terminal Block Size...

Page 51: ...DI4 ACCEL DECEL 1 2 19 5 DI5 Constant speed select 2 20 6 DI6 Constant speed select 2 21 7 24V 24 V d c max 100 mA 22 8 24V 23 9 DGND Digital Ground 24 X23 25 1 24 V Auxiliary voltage output non isolated 24 V d c 250 mA 26 2 GND 27 X25 28 1 RO11 Relay output 1 Ready 29 2 RO12 30 3 RO13 X26 31 1 RO21 Relay output 2 Running 32 2 RO22 33 3 RO23 X27 34 1 RO31 Relay output 3 Fault 1 35 2 RO32 36 3 RO33...

Page 52: ... 5 DI5 ACC DEC 1 2 SEL 6 DI6 Not defined 7 DI7 8 DI8 9 DI9 10 DI10 11 DI11 12 DI12 13 24 DV Control Voltage Output 14 24 DV 15 24 DV 16 DGND Digital Ground Terminal Block X4 1 24 V Auxiliary Voltage Output 2 DGND 0 V Terminal Block X5 1 24 DV Control Voltage Input 2 DO1 ACT SPEED 0 3 DO2 RUNNING 4 DO3 FAULT 1 5 DO4 ACT SPEED REF 6 DGND Digital Ground Terminal Block X8 1 UENC Power Supply 2 SENSE S...

Page 53: ... 110ppm F max Input Updating Time 12 ms ACS 600 44 ms ACC 600 1 ms ACP 600 Two Bipolar Differential Voltage Inputs 10 V Rin 30 kΩ Common Mode Voltage 20 VDC max Common Mode Rejection Ratio 60 dB at 50 Hz Resolution 0 02 12 bit Accuracy 11 bit Inaccuracy 0 1 Full Scale Range at 77 F 25 C Temperature Coefficient 100 ppm C 56ppm F max Input Updating Time 1 ms Constant Voltage Output Voltage 10 VDC 0 ...

Page 54: ...Digital Inputs 24 VDC Short circuit proof group isolated Isolation Test Voltage 500 VAC 1 minute Input Updating Time 1 ms An external 24 VDC supply can be used instead of the internal supply Filtering Time Constant 100 µs Digital Outputs Four Programmable Digital Outputs Short circuit proof Overload protection Maximum Load 10 mA with internal 24 V supply 100 mA with external supply Output Updating...

Page 55: ...ncy 200 kHz supply cable resistance compensation COMBICON connector 15 pins Meets the EIA standard RS 422 Required Encoder Type Contact ABB Application Engineer or your local ABB representative for assistance Encoder Signals Signal level Load capacity 5 V rectangular pulse signals Time between edges a 0 8 µs at fmax Edge steepness tv 120 ns Delay of reference signal Z zero pulse td 60 ns Sampling ...

Page 56: ... 0 2 100 0 4 0 607 Drives MNS cabinet IP 214 22 IP 42 54 200 8 0 0 0 0 200 0 8 0 First digit of IP number protection against solid objects Second digit of IP number protection against liquids 0 Not protected Not protected 1 Protected against solid objects larger than 50 mm 2 in dia Protected against dripping water 2 Protected against solid objects larger than 12 mm 1 2 in dia Protected against dow...

Page 57: ...100 3 0120 5 0100 6 660 390 ACx 60x 0120 3 0140 5 0120 6 660 390 ACx 60x 0140 3 0170 5 0140 6 0170 6 1640 1000 ACx 60x 0170 3 0210 5 0210 6 1640 1000 ACx 60x 0210 3 0260 5 0260 6 1640 1000 ACx 60x 0260 3 0320 5 0320 6 1840 1100 ACx 60x 0320 3 0400 5 0400 6 1840 1100 ACx 607 0400 3 0490 5 0490 6 3580 2100 ACx 607 0490 3 0610 5 0610 6 3980 2300 ACx 607 0610 3 0760 5 0760 6 3980 2300 ACx 607 Type Hea...

Page 58: ...0 18 89 428 16 85 88 194 0140 3 0170 5 0140 6 0170 6 1250 49 2 462 524 18 19 20 63 407 16 135 297 0170 3 0210 5 0210 6 1250 49 2 462 524 18 19 20 63 407 16 140 308 0210 3 0260 5 0260 6 1250 49 2 462 524 18 19 20 63 407 16 140 308 0260 3 1600 63 462 524 18 19 20 63 407 16 166 365 0320 3 1600 63 462 524 18 19 20 63 407 16 166 365 0320 5 0320 6 1600 63 462 524 18 19 20 63 407 16 171 376 0400 5 0400 6...

Page 59: ... for the various combinations of EMC filter and braking options The letters A B etc included in the width columns indicate the applicable dimension drawings in Appendix B as listed in the table notes below Notes for the ACS 607 Dimension Table Product and Option Selection Item Type Code Character No Power Rating 7 10 Voltage Rating 11 Enclosure degree of protection IP No 17 EMC RFI Filters 20 Brak...

Page 60: ...64 2 1930 F 76 644 25 35 345 3904 749 858 0210 5 0210 6 R8 20781 23162 81 8 91 2 8830 A 32 7 1230 B 48 4 1230 C 48 4 1230 C 48 4 1630 D 64 2 1630 D 64 2 644 25 35 345 3904 749 858 0210 3 0260 5 0260 6 R8 20781 23162 81 8 91 2 830 A 32 7 1230 B 48 4 1230 C 48 4 1530 E 60 2 1630 D 64 2 1930 F 76 644 25 35 345 3904 749 858 0260 3 R9 20781 23162 81 8 91 2 830 A 32 7 1230 B 48 4 1230 C 48 4 1530 E 60 2...

Page 61: ...mote operation M F CTRL for two crane drive applications with Master Follower operation POSITIONING for point to point positioning PID CONTROL for closed loop processes USER MACRO 1 2 for user s own customized parameter settings SYNCHRONIZING for positioning to moving target TORQUE CONTROL for processes that require torque control TORQUE CONTROL for processes that require torque control SEQUENTIAL...

Page 62: ... Control Torque Control Sequential Control English UK Am French Spanish Portuguese Pump and Fan Control F PFC Pump and Fan Control English UK Am German Italian Dutch G Pump and Fan Control Hand Auto English UK Am Danish Swedish Finnish H Pump and Fan Control Hand Auto English UK Am French Spanish Portuguese Master Follower J Master Follower Macros included in selection C English UK Am German Itali...

Page 63: ...M F CraneDrive MotionControl System Program Supervision Functions Standard PFC M F CraneDrive MotionControl System ACx 600 temperature Analog input below minimum value Speed 2 2 Overcurrent Loss of Control Panel Motor current Short circuit External fault Motor torque 2 2 DC overvoltage Motor overtemperature Motor speed Supply phase Thermistor Pt 100 Reference 1 DC undervoltage Motor stalled Refere...

Page 64: ...and options are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations If recycling is not feasible all parts excluding electrolytic capacitors can be landfilled The DC capacitors of the unit contain electrolyte which is classified as hazardous waste Location of the e...

Page 65: ...ts stated for drives The ACx 607 drives 55 kW to 630 kW comply with the EMC Directive in industrial low voltage network public low voltage network restricted distribution and IT networks ungrounded power lines with the following provisions Industrial Low Voltage Network 1 It is ensured that no excessive emission is propagated to neighboring low voltage networks In some cases the natural suppressio...

Page 66: ...ower supply network which supplies buildings used for domestic purposes ACS 600 Type Type Code Character no EMC Filter Selections No EMC Filter Selections ACS ACC ACP 601 ACxxxxxxxxxxxxxxxxxxxx 20 0 9 ACS ACC ACP 604 ACxxxxxxxxxxxxxxxxxxxx 20 0 9 ACS ACC ACP 607 55 to 630 kW ACxxxxxxxxxxxxxxxxxxxx 20 0 3 5 9 ACS ACC 607 630 to 3000 kW ACxxxxxxxxxxxxxxxxxxxxxxxxx 26 1 2 0 ACS 600 MultiDrive Supply ...

Page 67: ...n is propagated to neighboring low voltage networks In some cases the natural suppression in transformers and cables is sufficient If in doubt the supply transformer with static shielding between the primary and secondary windings can be used 2 The ACx 607 is installed with motor and control cables as specified in this manual for types ACS ACC 607 0400 3 0490 3 5 6 0610 3 5 6 and 0760 5 6 with pow...

Page 68: ... specific limits ACS 600 brake chopper ABB has brake chopper modules that when applied with appropriately sized braking resistors will allow the drive to dissipate regenerative energy normally associated with quickly decelerating a motor Proper application of the brake chopper is defined in the Brake Chopper Installation Manual NBRA 6xx Braking Choppers Installation and Start Up Guide Appendix A T...

Page 69: ...disclaimed by ABB and all equipment manufacturers Correction of nonconformities in the manner and for the period of time provided above shall be the Purchaser s exclusive remedy and shall constitute fulfilment of all liabilities of ABB and any Equipment manufacturer including any liability for direct indirect special incidental or consequential damages whether in warranty contract negligence tort ...

Page 70: ...s which are specified in the sales terms conditions or guarantee terms These terms are available on request If you have any questions concerning your ABB drive please contact the local distributor or ABB office The technical data information and specifications are valid at the time of printing The manufacturer reserves the right to modifications without prior notice ...

Page 71: ... over 8 9 x 12 6 inch rectangular openings at the top and bottom of the enclosures NEMA style drives have 8 as the 20th character of the Type Code Connection Drawings The applicable connection drawings are determined by drive frame size and cabling direction Drive frame sizes are listed in the table Dimensions and Weights ACx 607 on page A 22 Cabling direction is determined by the 21st character o...

Page 72: ...Appendix B ACx 607 Dimensional Drawings B 2 ACx ACX ACC ACP ACS ACC ACP 604 607 Drives ...

Page 73: ... as well as motor bearing currents and wear Compared to a four conductor system the use of symmetrical shielded cable reduces electromagnetic emission of the whole drive system as well as motor bearing currents and wear The motor cable and its PE pigtail should be kept as short as possible in order to reduce electromagnetic emission as well as capacitive current Alternative Power Cable Types Power...

Page 74: ...tes Motor cables of several frequency converters can be run in parallel installed next to each other It is recommended that the motor cable mains cable and control cables be installed on separate trays minimum distance 500 mm Long parallel runs of motor cable with other cables should be avoided in order to decrease electromagnetic interference caused by the rapid changes in the frequency converter...

Page 75: ...ed if the PE rail of ACx 607 is not earthed via separate PE conductor or via cable screen 3 used only if local safety regulations do not accept earthing of the ACx 607 and the motor merely through the cable screen Note Connecting the fourth conductor of the cable at the motor increases bearing currents thus causing extra wear 4 The NIOC NIOCP board is located inside the module in ACx 604 deliverie...

Page 76: ...e to gain access to the mains and motor cable terminals 4 Measure the voltage between each input terminal U1 V1 W1 and earth with a multimeter impedance at least 1 MΩ to ensure that the frequency converter is discharged 5 Lead the cables inside the cabinet through the EMC sleeves If cable entry is not possible otherwise remove the lead through plate and slide it onto the cable After the earthing c...

Page 77: ...bles to the PE terminal of the cabinet 12 Connect the separate PE conductor if used to the PE terminal of the cabinet Mains and Motor Cable Connections 13 Connect the phase conductors of the mains cable to the U1 V1 and W1 terminals and the phase conductors of the motor cable to the U2 V2 and W2 terminals 14 Check that the earthing is still OK 15 Close the hinged assembly plate EMC sleeve Lead thr...

Page 78: ...onductive cushions 3 Strip off the cable plastic sheath above the base plate only a distance wide enough to ensure proper connection of the bare screen and the EMI conductive cushions 4 Earth the screen between the EMI conductive cushions a If the outer surface of the screen is conductive Push the two parts of the lead through plate together so that the EMI conductive cushions press tightly round ...

Page 79: ... to NIOC NIOCP board or optional terminal block X2 2TB or other options on the DIN rail Refer to Appendix A and Firmware Manual Tighten screw to secure connection Connect the twisted screen as short as possible to the earthing rail of the terminal 7 Close the cabinet door if no other cables are to be connected Components Connected to Digital Analogue Inputs WARNING IEC 664 requires double or reinf...

Page 80: ...motor 2 Circuits connected to all digital and analogue inputs of the ACx 600 are protected against contact and insulated with basic insulation the same voltage level as the converter main circuit from other low voltage circuits 3 An external thermistor relay is used The insulation of the relay must be rated for the same voltage level as the converter main circuit ...

Page 81: ......

Page 82: ... Industrial Systems Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 414 785 3200 800 243 4384 Fax 414 785 8525 ACS607 5 0 US 04 3AUA489002B4974 R0101 REV A EFFECTIVE 10 1 98 SUPERSEDES None ...

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