AAQ AutoLift AL-167251 Installation Manual & Operation Instructions Download Page 30

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COMMISSIONING REPORT

1. Details of Customer

Customer Name:
Installation Address:

2. Hoist Details

Model No:
Hoist Type:
Installation Date:

3. Commissioning Report

Yes

N/A

Comments

Safety devices incorporated into the design of the vehicle to AS/NZS 1418.9

Visual check all welds completed and comply to requirement of AS/NZS 1554

Visual check carried out for leaks

Safety locks tested for correct operation

Checked for good working order

Supplied with the hoist and in good working order

Checked for correct operation

Hoist checked with load for correct operation and speed control tested

Checked wire ropes for correct installation and tension

Concrete floor is a suitable depth for installation

Safety Devices

Welds

Hydraulic Equipment and Controls

Pneumatic Equipment and Controls

Safety Locks

Support Pads

Wheel Stops

Hoist Motion Limits

Load Test and Speed Check

Wire Ropes

Concrete Floor

2 McDonald Crescent

Bassendean WA 6054

P: 08 9279 1663 | E: [email protected]

Summary of Contents for AutoLift AL-167251

Page 1: ...AY CAUSE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein INSTALLATION MANUAL OPERATION INSTRUCTIONS READ FIRST DO NOT use the machine until you read and understand all the dangers warnings and caution...

Page 2: ... 3 1 Preparations before installation 3 2 Precautions for installation 3 3 Installation 3 4 Items to be checked after installation 4 Operation instructions 14 15 4 1 Precautions 4 2 Flow chart for operation 4 3 Operation instructions 5 Trouble shooting 16 6 Maintenance 17 7 Annex 18 33 Annex1 Packing list of the whole hoist Annex2 Overall diagram Annex3 Hydraulic working system Annex4 Wiring diagr...

Page 3: ...it clothes such as large clothes with flounces tires etc which could be caught by moving parts of the hoist 1 3 7 To prevent evitable incidents surrounding areas of the hoist must be tidy and with nothing unconcerned 1 3 8 The hoist is simply designed to lift the entire body of vehicles with its maximum weight within the lifting capacity 1 3 9 Always insure the safety latches are engaged before an...

Page 4: ......

Page 5: ...The piston drives the chain to raise the carriage and the lifting arms During lifting process the safety lock will be automatically engaged Therefore no slipping will happen in case the hydraulic system breaks down Safety structure 2 2 Technical data Model Lifting capacity Full rise time Full rise Height Width Min height FF 812M 2500kg 38 Sec 1850mm 2600mm 2160mm 115mm 2 3 Construction of the hois...

Page 6: ...nce of flatness less than 5mm and minimum thickness of 200mm In addition newly built concrete ground must undergo more than 28days cure and reinforcement 3 2 Precautions for installation 3 2 1 Make sure post stand vertical to the ground No slanting 3 2 2 Connections of oil hose and steel cable must be firm in order to avoid the looseness of steel cable and leakage of oil hose 3 2 3 All bolts shoul...

Page 7: ...Step 5 Install the lifting platforms and lifting arms 1 Fix the lifting platform onto the carriage ...

Page 8: ...2 Fix limit switches into the power side post 2 Connect lifting arms and the lifting platform ...

Page 9: ...1 Check all the joints of oil hose Only when there is no leakage the hoist can start work 4 1 2 The hoist if its safety device malfunctions shall not be used 4 1 3 The machine shall not lift or lower an automobile if its center of gravity is not positioned midway of the lifting arms Otherwise the EverLift as well as our dealers will not bear any responsibility for any consequence resulted thereby ...

Page 10: ...hich releases the safety lock The hoist lowers 3 After the lifting arms lower to the lowest position pull them out from under the vehicle and clear up all the obstacles 4 Drive the vehicle away TROUBLE SHOOTING TTENTION If the trouble could not be fixed by yourself please do not hesitate to contact us for help We will offer our service at the earliest time we can By the way troubles could be judge...

Page 11: ...e jammed Replace it The steel cable is abraded No grease when installation or out of lifetime Replace it MAINTENANCE Easy and low cost routine maintenance can ensure the hoist work normally and safely Following are requirements for routine maintenance Frequency of routine maintenance is determined by working condition and frequency THE FOLLOWING PARTS ARE NEEDED TO BE LUBRICATED 6 1 Daily checking...

Page 12: ... strictly follow the above maintenance requirements the hoist will keep in a good working condition and meanwhile accidents could be avoided to a large extent ANNEX Annex 1 Packing List of the whole hoist S N Material Name Drawing Qty Property Note 1 Base frame 812E A1 B1 1 Powder coating 2 Ramp A 812FE A1 B2 2 Powder coating 3 Post 812E A2 1 Assembly 4 Carriage 812FE A3 1 Assembly 5 Lifting platf...

Page 13: ...e hose cover 8224E A18 2 Powder coating 23 Cross socket cap head screw M5 30 4 Standard 24 Electromagnet protection cover 8224E A15 2 ABS 25 Post cap 8224E A12 1 ABS 26 Cross socket cap head screw M6 8 2 Standard 27 Flat washer M6 2 Standard 28 Spacer of portable kit 812E A12 2 Zinc plating 29 Connection plate C 812E A11 2 Powder coating 30 Spacer 812E A10 1 Powder coating 31 Connection shaft 812E...

Page 14: ...Annex2 Overall diagram ...

Page 15: ...er 1 8 Throttle valve 1 9 Oil pipe tie in 1 10 Solenoid unloading valve 1 11 One way valve 1 12 Gear pump 1 13 Plastic oil tank 1 14 Oil tank cover 1 15 Oil back pipe 1 1 Drive oil cylinder 3 Solenoid unloading valve 4 Throttle valve 5 Motor 6 Coupling 7 Gear pump 8 Single way valve 9 Over flow valve 10 Anti surge valve 11 Cushion valve 12 Emergency unloading valve ...

Page 16: ...Annex4 Wiring diagram Single phase ...

Page 17: ...Three phase ...

Page 18: ......

Page 19: ...N Material Name Drawing Qty Property Note 1 Base frame 812E A1 B1 1 Powder coating 2 Ramp A 812FE A1 B2 2 Powder coating 3 Cross socket flat head screw M8 12 4 Standard 4 Roller shaft 812E A1 B2 2 Zinc plating 5 Nylon roller 812E A1 B3 2 Nylon ...

Page 20: ...g 8 cross socket cap head screw M5 30 4 Standard 9 Oil hose clip small 1 Zinc plating 10 Cross socket cap head screw M5 8 1 Standard 11 Limit switch 8108 1 Electric 12 Power unit 1 Assembly 13 Hex head full swivel screw M10 35 4 Standard 14 Spring washer M10 4 Standard 15 Flat washer M10 4 Standard 16 Anti shock pad 8224E A23 4 Rubber ...

Page 21: ...mbly 28 Cross socket cap head screw M5 10 12 Standard 29 Electromagnet 8224E A14 2 Electric 30 Cross socket cap head screw M6 16 2 Standard 31 Positioning block 8224E A17 2 Zinc plating 32 Safety locking plate 8224E A13 2 Zinc plating 33 Electromagnet protection cover 8224E A15 2 Plastic 34 Composite connector 8224E A4 B8 1 Assembly 35 Hex head full swivel screw M20 60 7 Standard 36 Flat washer M2...

Page 22: ...ing 51 Lifting tray 8224E A7 B4 4 Assembly 52A Right handle 812E A4 B7 1 Zinc plating 52B Left handle 812E A4 B6 1 Zinc plating 53 Handle ball 2 Plastic 54 Front lock shat 812FE A4 B5 2 Zinc plating 55 Teeth block 8224E A2 B3 2 Zinc plating 56 Lock shaft of the handle 812E A4 B10 2 Zinc plating 57 Spring washer M16 10 Standard 58 Spring washer 12E 812E A4 B9 2 Zinc plating 59 Safety teeth 812E A4 ...

Page 23: ...andard 68 Circlip D38 2 Standard 69 Shaft 8224E A12 2 Zinc plating 70 Pressure spring 8224E A2 B4 2 Zinc plating 71 Pulling rod 8225E A3 B4 2 Zinc plating 72 Hex head full swivel screw M16 50 10 Standard 73 Flat washer M16 10 Standard S N Material Name Drawing Qty Property Note 74 Oil cylinder 812FE A6 1 Assembly 75 Chain wheel bracket 8224E A4 B2 1 Zinc plating 76 612chain wheel 812FE A6 B2 1 Zin...

Page 24: ...t 812E A8 1 Assembly 88 Connection plate C 812E A11 2 Powder coating 89 Spacer 812E A10 1 Powder coating 90 Connection shaft 812E A9 1 Zinc plating 91 M16 circlip 2 Standard 92 spacer of portable kit 812E A12 2 Zinc plating 93 Flat washer M10 8 Standard 94 Portable kit connector 812E A2 B2 1 Weeded 95 Back plate 8225E A7 B6 1 Q235A 96 Hex socket cylinder head screw M6 10 2 Standard 97 Circlip D30 ...

Page 25: ... 1 3 Power indicator AD17 22G AC24 1 4 Transformer JBK3 160VA380V 24V JBK3 160VA220V 24V 1 5 AC contactor CJX2 1210 AC24 1 6 Circuit breaker DZ47 63 C16 3P DZ47 63 C32 2P 1 7 Circuit breaker DZ47 63 C3 1P 1 9 Limit switch TZ8108 2 10 Emergency stop Y090 11ZS red 1 11 Bridge rectifier KBPC5A 35A 1 12 Capacitor 4700UF 50A 1 13 Relay LY2NJ AC24 1 ...

Page 26: ... the mechanical system S N Material Name Drawing Qty Property Note 1 Deep groove ball bearing with anti dust cover Standard 8 Standard 2 612 slider 612FE A3 B3 4 Nylon 1010 3 O seal ring ID 23 6 3 55 4 612 oil cylinder 812FE A6 B1 1 Assembly 4 Y seal ring KD80 5 Anti dust ring DHS40 40 48 5 6 5 6 Lifting tray 8224E A7 B4 4 Assembly 7 Nylon wheel 812E A1 B3 2 Nylon 1010 ...

Page 27: ......

Page 28: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Page 29: ...PECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES NOTE THE EQUIPMENT IS NOT TO BE USED FOR WASH DOWN PURPOSES OR TO BE INSTALLED IN AN OUTDOOR ENVIRONMENT WHERE IT IS SUBJECT TO WEATHER OR WATER DAMAGE WARRANTY WILL BE IMMEDIATELY VOID STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOIC...

Page 30: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Page 31: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...

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