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AAQ AutoLift AL-1132-220, Installation Manual & Operation Instructions, Page: 1 / 27

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AAQ AutoLift AL-1132-220 Installation Manual & Operation Instructions Download Page 1

AutoLift AL-1132-220

 

Professional Two Post Parking 

Hoist

INSTALLATION MANUAL 

& OPERATION 

INSTRUCTIONS 

Advance AutoQuip 

2 McDonald Crescent | Bassendean WA 6054 

Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: [email protected] | W: www.aaq.net.au

~

 READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE 

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT 

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS 

OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. 

FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE 

INJURY OR DEATH. 

Specifications subject to change without notice. 

Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions

which may occur therein 

Summary of Contents for AutoLift AL-1132-220

Page 1: ...ORE INSTALLATION AND OPERATION BY PROCEEDING YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall no...

Page 2: ...00Kg MAXIMUM LIFTING CAPACITY INDEX 1 Introduction 3 2 Hoist introduction 3 3 Hoist transport 4 4 Hoist assemble 4 5 Control system introduction 15 6 Hoist operation 16 7 Hoist maintenance and repair 17 8 Ordering information 22 READ THIS MANUAL COMPLETELY BEFORE INSTALLING THE PARKING HOIST 2 9 Warranty 25 10 Commissioning report 26 ...

Page 3: ...i linked hoist with the column at random This chapter contains warning instructions to operate the hoist properly and prevent injury to operators or objects This manual has been written to be used by the technicians in charge of the hoist operator and routine maintenance technician maintenance operator The operating instructions are considered to be an integral part of the machine and must remain ...

Page 4: ...the carrier makes a notation on the freight bill of the shorted or damaged goods Do this for your own protection The hoist parts may come loose during transportation Before you cut the packing belt used to fix the hoist be careful to avoid injury to personnel caused by fallen objects 4 Hoist assembly 4 1 Important information 4 1 1 Before install the hoist read and learn the safety warning in deta...

Page 5: ...mmediately cease operation and contact the authorised repairer 4 2 Hoist layout Before you install the hoist you should check the following items 4 2 1 The working area should be well designed and have enough space 4 2 2 Avoid barrier like electric wire to the installiation area 4 2 3 Check carefully if there is cracks to the concrete ground Check if the strength of the concrete is per the manufac...

Page 6: ...SURFACE MAX REACTION ON EACH BEARING POINT Length Width Thickness 25 30 Mpa 425 Kg cm 2 0 9 Kg cm2 00 00 200 Fastening the hoist to the ground Concrete Foundations 3003 5 1 25 21 5 7 REINFORC 0 6 203 7 62 GRAVEL SHEETING PP PP 0HVK 200PP PP 100PP 6 Please note For all parking hoists that are to be installed on a suspended concrete slab this will be the responsibility of the builder to first ensure...

Page 7: ...4 4 Install steps 4 4 1 Feed no 1 oil hose from the top down through the square conduit and connect to the bottom of the cylinder Connect no 2 oil hose to the bottom of the hydraulic cylinder and run the hose to the opposite side to the other cylinder 7 ...

Page 8: ...arriage connection plate and the platform side beam with the bolt 4 4 3 Install the wave plate platform Assemble the bolt refer to chart 10 and chart 11 Chart 8 Chart 9 Front leg of column Wave plate platform carriage 8 The platform includes 15pcs wave plate 1 pcs steel plate ramp wave plate steel plate Ramp Note Install 1 pc of steel filler plate between wave plate and ramp to strengthen the plat...

Page 9: ...w M20 Standard spring washer 20 Flat washer C grade Hexagon bolt with full and coarse screw M20X50 4 side Hexagon socket head screw M10X16 Motor support plate Hexagon bolt with full screw M8X25 Hexagon nut M8 Chart 11 4 4 4 Hang up the power pack Fix the motor support plate on the power pack first and then suspend it on the top of the column Chart 10 Chart 12 Chart 13 9 ...

Page 10: ...wer pack 4 4 6 Fix one end of the chain to the column pull it out from the top of the chain pulley pass through the opening of the platform and pull it out from the other end of the platform opening Chart 14 Oil hose 1 Oil hose 1 fitting Chart 15 Chart 16 chain installation sketch map Chart 15 Chart 15 The adjustment nut can adjust the tightness of the chain Chain pulley Chain Cotter pin 2 5 Chain...

Page 11: ...ng and the lock release pull rod connect the manual lock release device the nut on the pull rod adjust the tightness of the pull rod 4 4 9 Add Grade 32 hydraulic oil into the power pack connect the power and then start the power pack Control the hoist of the platform with hoist control button stop lifting when the platform has raised to the height of one meter tighten all bolts on the carriage and...

Page 12: ...4 4 10 Install electric lock release Install the electromagnet according to the following diagram 4 4 11 Install the down photocell sensor 4 4 12 Install upper limit switch Adjust the installation height according to the actual parking requirements 12 The sensor is installed in the channel between column and lock ladder ...

Page 13: ... 4 14 Use base plate of post as a template to drill hole using a hammer drill These holes should be about 120mm deep After drilling the hole clear the inside of the hole and check the alignment of the base plate and chalk line Insert the bolt into the hole until the washer touches the basement plate 13 ...

Page 14: ...anchor bolt the column will be even with the ground 4 4 16 Adjust the distance A1 B1 and A B between the two columns Add the shim to adjust when the distance is unequal A1 B1 After the column is vertical to the ground fasten down the bolt and nut 4 4 17 Fix the chain the tightness should be moderate adjust the column of two sides to make them parallel 14 ...

Page 15: ...lower down the hoist with safety Repeat to lower it down for several times discharge the air in the cylinder Attention during the whole lifting process observe all the operation parts check the correctness of the installation and the debugging only when you confirm that there is no any mistakes finally can you start the hoist 4 4 23 After the installation lubricate each sliding parts with the lubr...

Page 16: ...as not been in service for a long time please lubricate it and check if there is any damage and rust corrosion before using it again Check if the equipment is in good condition through no load operation 6 1 3 Do not use the equipment if the floor or any component is damaged 6 1 4 Do not operate the equipment if there is person or other obstacle under it 6 1 5 Prohibit using the equipment for other...

Page 17: ... 3 Lowering the hoist 6 3 1 Be sure there is no person or obstacle under the car if there is car parked under the platform remove the car away from the hoist 6 3 2 Press the down button to lower the platform to the ground 6 3 3 Drive the car off the platform 7 Maintenance and service of hoist 7 1 Maintenance schedule Conduct the maintenance every month regularly to ensure the use safety of the hoi...

Page 18: ...to its neutral position then push the center button on the operator console the hoist will then rest on the nearest lock position NOTE Check for correct engagement of each lock PLACEMENT OF LOWER VEHICLE 1 Once all precautions of the Pre Lifting and Lifting Stage have been followed drive the lower vehicle under the hoist platform until the vehicle is correctly parked under the top platform or to t...

Page 19: ...le of being locked in position Ensure rubber pads are in good condition on all load points OPERATIONAL SAFETY CHECKS Centre the vehicle on the hoist ensuring the weight is evenly distributed to the front and rear Identify the correct jacking points and place the lifting pads under the vehicle at the front and rear on the jacking points ensuring contact Only one person shall operate the hoist at a ...

Page 20: ...ed Change the fuse Motor do not work The limit switch is damaged Change the limit switch Platform can t fall down The platform is locked Control the platform hoist after lock release lower the platform down the hydraulic oil viscosity is too big Change to the regulated hydraulic oil or consult local hydraulic manufacture The plug valve of the power unit is jammed take apart the valve part to wash ...

Page 21: ...ion the balance chain once a month 3 Change the hydraulic oil three months after first operation and change hydraulic oil every nine months thereafter 4 Frequently check the screw nuts of bolts fixing the electromagnet and locking plate if any screw nut is loosening it will need to be fastened immediatley 5 Before operation check the connector of elctromagnet if it s loosening fasten it then test ...

Page 22: ...e photocell sensor works correctly if the platform only descends with buzzer and warning light on when keep turning DOWN and the platform is above 500mm height 9 Open the vent valve on the cylinder to make some air inside of cylinder released if the platform jounces when lifts up 10 Equipment balance a Lift the platform up to any locking tab above 500mm height b Manually open the manual switch of ...

Page 23: ...d in order to use when you order the hoist Column height H H H1 122 1098 8 3 H1 low layer parking space height You should confirm the low layer parking space height H1 according to the car height H3 and distance between the top of the car and platform H1 H3 H4 The relation between them is H1 H3 H4 And it is suggested that the value of H4 should between 50mm 100mm The second item in the formula 122...

Page 24: ...ght so H2 H3 1550mm Compute the parking height that needed H1 122 H2 H3 H4 122 H2 1550 588 122 1550 3810mm Verify whether the space height is enough 3810 20 50 3880 3900mm okay That is the data you provide to the sales person when you order the hoist Unit quantity 2 Platform width 2100mm Order attention 1 We have only computed the post height and the platform width above you should supply the sale...

Page 25: ...ENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO RECOMMENDATIONS POWER UNIT POWER UNIT COMPONENTS PUMP AND RESERVOIR ARE GUARANTEED A PERIOD OF TWO YEARS FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHE...

Page 26: ...fety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipm...

Page 27: ...monstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has bee...

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