A.T.I.B. INTEGRAL SIDESHIFT 122 Instruction Manual For Use Download Page 25

Page: 25 / 27

7 BREAKDOWNS AND SOLUTIONS

Pag. 24 di 26

BREAKDOWNS AND SOLUTIONS

7.1

Breakdowns and solutions

Should there be other problems, please contact A.T.I.B. S.r.l

FAILURE

CAUSE

SOLUTION

Low oil flow

Check the tank level and the pump

Bottlenecks in the system:

Search and delete them

Mechanical deformations of some parts

Repair or replace

Worn cylinder seals

Replace

Irregular side shift

Presence of air in the hydraulic system

Bleed the hydraulic system

Worn slide parts

Replace

Excessive friction between the sliding

parts

Clean and lubricate the sliding parts

Worn cylinder seals

Replace

Lack of oil in the tank

Top up

Tab 4

Summary of Contents for INTEGRAL SIDESHIFT 122

Page 1: ...atib com I D02 01 43 Rev 2 INSTRUCTIONS MANUAL FOR USE INTEGRAL SIDESHIFT TYPE 122 ...

Page 2: ...ets 9 3 1 2 Installation the attachment with welded brackets 15 4 USE RULES 17 5 PERIODIC MAINTENANCE 20 5 1 Maintenance every 100 hours 20 5 2 Maintenance every 300 hours 20 5 3 Maintenance every 1000 hours 21 5 4 Maintenance every 2000 hours 21 6 DISASSEMBLY PROCEDURE 22 6 1 Cylinder removal 22 7 BREAKDOWNS AND SOLUTIONS 24 7 1 Breakdowns and solutions 24 7 2 Lubricate 25 WARNING READ THIS MANUA...

Page 3: ...1 SAFETY RULES Pag 2 di 26 1 SAFETY RULES Don t carry passengers Don t cross the mast Don t pass under the load Swing UP March 75mm ...

Page 4: ...e lost the operator can apply for the supply of further copies from the manufacturer The manufacturer is not liable in cases of Improper use of the attachment Use by untrained personnel Use contrary to current national and international laws Lack of recommended maintenance Non authorised modifications and repairs Use of non original spare parts or parts for other models Failure to adhere either to...

Page 5: ...2 INTRODUCTION Pag 4 di 26 2 2 Description of equipment All the A T I B INTEGRAL SIDESHIFT TYPE 122 are identified by means of a sticky identification label ...

Page 6: ...ING CAPACITY kg mm 3 SERIAL N 4 YEAR OF MANUFACTURE 10 MAX OPERATING PRESSURE bar A T I B S r l Via Quinzanese snc 25020 Dello BS ITALIA 39 030 9771711 info atib com atib com 5 WEIGHT 6 THICKNESS WARNING RESPECT THE RATED CAPACITY OF TRUCK AND ATTACHMENT COMBINED 7 CENTER OF GRAVITY Tab 1 1 TYPE It identifies the model of the equipment as shown in the catalogue Picture 1 POSITION LABEL ...

Page 7: ...RE OF GRAVITY It indicates the distance in mm of the equipment CG center of gravity from the fork holding plate table 8 NOMINAL CAPACITY It indicates the maximum P load applicable to the hoisting equipment and the maximum CC barycentric distance of the load itself 9 CLAMPING CAPACITY It indicates the maximum load that can be lifted by clamping 10 MAX OPERATING PRESSURE It indicates the maximum pre...

Page 8: ...sideshifting movement through cylinder hydraulic actioning The coupling components of the fork holding plate are manufactured in compliance with the ISO 2328 norm Two construction solutions are proposed for coupling with the mast 1 Attachment with welded brackets design and structural dimensioning charged to the customer 2 Attachments without brackets design structural dimensioning and welding cha...

Page 9: ...peration of the equipment and avoid problems during the work or commissioning phases The values are indicative and may vary depending on the equipment ISO 2328 PORTATA l mm Max operating pressure Bar Min Max recommended 122 ISO II 5 15 10 200 122 ISO III 10 20 15 200 122 ISO IV 12 25 18 200 Tab 2 WARNING Make sure that the operator of the forklift is aware of the maximum capacity of the attachment...

Page 10: ...e condition of the fork carriage ensuring that it is not deformed 2 Also make sure that the profiles of the fork holding plate are not deformed in order to allow a good coupling with the equipment 3 Check the condition of the pipes replacing those that are in bad condition 4 Remove the lower hook A Picture 2 WITHOUT BRACKET Picture 2 ...

Page 11: ...crane or with a hoist of sufficient capacity 7 Weld your backs to the profiles by contacting A T I B for the necessary technical information The welding must be sized and made in such a way as to withstand the stresses foreseen during the use of the equipment and taking into account the material with which the profiles of the equipment are made generally in Fe 510 C according to UNI EN 10025 02 92...

Page 12: ...3 INSTALLATION Pag 11 di 26 8 Mount the upper slides B and lower slides C in their seats Picture 4 9 Grease the lower part of the mobile frame where the slides will slide C Picture 4 Picture 4 ...

Page 13: ...top of the equipment with the aid of bands appropriately sized to the weight of the equipment E by an overhead crane or with a hoist of sufficient capacity Picture 5 11 Replace the lower hook A and then tighten the screws that sustain it Picture 6 Picture 5 Picture 6 ...

Page 14: ... of the mast to the pins made on the bracket Picture 7 in this picture as in the following bearings bracket and masts indicated are purely indicative with the sole purpose of showing the correct assembly of the equipment 14 Check the condition of the chains and fastening accessories and replace any damaged or worn parts if necessary Picture 7 ...

Page 15: ...he mast Picture 8 16 Before inserting the forks or any other equipment unscrew the central screw and then screw it back on once the operation is completed in order not to allow the forks to come out 17 Connect the sideshifting pipes to cylinder and oil distributor 18 Making sure that the operating pressure of the pipes is higher than or equal to that indicated on the identification label 19 Lubric...

Page 16: ... equipment 3 Sand the lower profile of the fork carriage at the front clean with detergent and lubricate with graphite grease 4 Check the condition of the pipes replacing those that are in a bad condition 5 Couple the sliding rollers of the mast to the pins made on the brackets Picture 9 in this image as in the following bearings brackets and masts indicated will be purely indicative with the sole...

Page 17: ...facturer Picrure 10 8 Before inserting the forks or any other equipment unscrew the central screw and then screw it backon once theoperation iscompleted in order not to allow theforks to comeout 9 Connect the sideshifting pipes to cylinder and oil distributor 10 Making sure that the operating pressure of the pipes is higher than or equal to that indicated on the identification label 11 Lubricate t...

Page 18: ...e indicated on the identification plate 6 Operate the equipment from the driver s seat of the forklift by a single operator 7 Act gently on the translation control lever avoiding water hammer as much as possible 8 Any operation relating to installation use and maintenance must be performed by specialized personnel equipped with appropriate equipment for the type of intervention to be carried out 9...

Page 19: ...e increase of the centre of gravity x axis there is a load reduction multiplying factor y axis The multiplying factor obtained based on desired load centre position will be multiplied with nominal capacity of the equipment The result of this multiplication will be actual capacity of the attachment Continuous line is for equipment with load center at 500 mm Dotted line is for equipment with load ce...

Page 20: ...be taken into consideration as regards specific occasions Side shifting movement is forbidden in movement Side shifting movement in condition of lifted mast is permitted only to bring back the load at the center of the mast Nominal capacity of thecombination forklift attachment is established by the producer of the forklift and can be lower than the one indicated on the identification label of the...

Page 21: ...le during maintenance operations 5 1 Maintenance every 100 hours 1 Check the conditions of the hydraulic connections pipes and fittings replacing if necessary the worn parts 2 Check the tightening torque of the bolts of the lower sealing hooks of the equipment if necessary intervene on the tightening of the screws that support them 3 Clean and lubricate all sliding parts point 8 2 pag 25 5 2 Maint...

Page 22: ...tings grease nipples etc verifying that their conditions are optimal and if there are worn components proceed with their replacement repair Check the condition of the sliding and working surfaces and proceed with their replacement repair if they are damaged For further possible problems and relative solutions refer also to Tab 4 pag 24 2 Disassemble the cylinders and check the condition of the rod...

Page 23: ...e the pressure of the hydraulic system 2 Remove the movable frame with belts appropriately sized as indicated in Picture 3 pag 10 3 Remove the elastic ring A and extract the stem B which will come out of its seat together with the cap C Then remove the stem from the cap Picture 12 Picture 12 ...

Page 24: ...ace the worn seal Picture 13 Number Qty Code Descrizione Description 1 2 A5001103 O ring O ring 2 2 A5111168 Guarnizione Seal 3 2 A5309035 Raschiatore Scraper ring Tab 3 5 Reassembly the cylinder follow the previous steps in backwards Picture 13 ...

Page 25: ...vel and the pump Bottlenecks in the system Search and delete them Mechanical deformations of some parts Repair or replace Worn cylinder seals Replace Irregular side shift Presence of air in the hydraulic system Bleed the hydraulic system Worn slide parts Replace Excessive friction between the sliding parts Clean and lubricate the sliding parts Worn cylinder seals Replace Lack of oil in the tank To...

Page 26: ...7 BREAKDOWNS AND SOLUTIONS Pag 25 di 26 7 2 Lubricate 1 Lubricate the sliding parts using the special grease nipples Picture 14 2 Lubricate the slide and relative scroll bar Picture 14 Picture 14 ...

Page 27: ...atib com I D02 01 43 Rev 2 A T I B S r l Via Quinzanese snc 25050 Dello BS ITALIA Tel 39 030 9771711 info atib com follow us ...

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