A.R.I. K-060 Installation Operation & Maintenance Download Page 3

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IOM

 

 

 

1.  SAFETY INSTRUCTIONS 

 

Safety Instructions - General 

1.

 

A.R.I. products always operate as components in a larger system. It is essential for the system designers, installers, operators 
and maintenance personnel to comply with all the relevant safety standards. 

2.

 

Installation, operation or maintenance of the product should be done only by qualified workers, technicians and/or 
contractors using only good engineering practices, complying with and observing all conventional safety instructions in 
order to minimize risk and/or danger and/or hazard to workers, the public or to property in the vicinity in accordance with all 
relevant local standards. 

3.

 

Extra safety considerations should be taken with hot and hazardous liquids or in hazardous environments' applications to 
avoid bodily/physical harm and damage to public or private property. 

4.

 

All individuals installing operating and/or handling the products including all workers should at all times adhere to the 
occupational safety and health (OSH) instructions and wear safety helmets, goggles, gloves, and any other personal safety 
equipment required by the local standards and regulations. 

5.

 

Use only appropriate standard tools and equipment operated by qualified operators when installing, operating and 
maintaining the product. 

6.

 

Prior to installation, operation, maintenance or any other type of action carried out on the product, read carefully the safety, 
installation and operation instructions of the product. 

7.

 

Please note: 
-

 

Pressurized fluid and/or gas may be discharged from the product without prior warning. Make sure that the product's outlet 

port is not directed toward electrical elements (pumps) or people. 
-

 

The pressurized fluid and/or gas that can be discharged from the product may create high noise levels. Take this into 

consideration when installing the product in areas sensitive to noise. 

8.

 

Always open and close valves slowly and gradually. 

9.

 

Please note that the maximum working pressure indicated at the product’s specifications table doesn't include pressure 
changes caused by water hammer and pressure surge effects. Use the product only according to its designated pressure rate 
specifications. 

10.

 

Use the product only for its intended use as designed by A.R.I. Any misuse of the product may lead to undesired damages and 
may affect your warranty coverage. Please consult with A.R.I. prior to any non-regular use of this product and make no change 
or modification to the product without a prior written consent to be provided by A.R.I. at A.R.I.'s sole discretion. 

11.

 

Please note that A.R.I. shall NOT assume any liability with respect to any damage losses and/or expenses caused to any person 
and/or property whatsoever unless the product has been duly installed and thereafter maintained in strict compliance with its 
designated maintenance Instructions and/or any other installation and operation manuals provided by A.R.I. for the product 
and/or applicable ordinances and/or codes. 

 

Safety Instructions - Handling

 

1.

 

Shipping and handling the product must be done in a safe and stable manner and in accordance with the relevant standards 
and  regulations. 

2.

 

Storage should be in the original delivery crates or cases. Storage should be off the ground in a clean, dry indoor area. 

3.

 

For lifting and positioning the product, use only approved lifting equipment operated by authorized employees and 
contractors. 

4.

 

Prior to the installation visually verify that the product was not damaged during shipment to the installation site. 

 

Safety Instructions - Installation

 

1.

 

Install the product according to the detailed Installation Instructions provided with it by A.R.I. and according to the description 
given in this manual. 

2.

 

The user should install a manual Isolation Valve under the product's inlet port. 

3.

 

In all installation sites, the user should enable good visibility and verify that the work and auxiliary equipment used are 
done in accordance with the relevant local authorized standards. Extra safety considerations should be taken on hazardous 
environment sites. 

4.

 

Check and re-tighten the bolts connecting the product to the pipeline during commissioning and before operating the 
product for the first time. 

Summary of Contents for K-060

Page 1: ...n of the A R I K 060 Air Vacuum valve installation operation and maintenance processes The K 060 Air Vacuum valve is designed to automatically discharge or admit large volumes of air during the filling or draining of a pipeline or piping system This valve will open to relieve negative pressures whenever water column separation occurs ...

Page 2: ...laimer and or in any document enclosedheretoinerrororby mistakeorifthis Disclaimerand orinanydocumentenclosedheretoisnotintendedforyou pleasenotifyA R I inwriting immediately A R I assumes that all users understand the risks involved within this Disclaimer and or in any document enclosed hereto A R I accepts assumes noliabilitywhatsoever whethercausedby accessing and orrelyinguponthisDisclaimerand...

Page 3: ...ons table doesn t include pressure changes caused by water hammer and pressure surge effects Use the product only according to its designated pressure rate specifications 10 Use the product only for its intended use as designed by A R I Any misuse of the product may lead to undesired damages and may affect your warranty coverage Please consult with A R I prior to any non regular use of this produc...

Page 4: ...orairvalveswithout apressurereleaseoutlet slowlyunscrewtheflangeboltsuntil allthepressureisreleased fromthe valve 5 Make sure the air valve is empty of all liquid prior to commencing maintenance 6 Removetheproductfromthelineonly afterensuringthat internalpressurehasbeen released 7 Place warning signs around the work area as required by thelocal standards and procedures 8 Inspecttheproduct ssafety ...

Page 5: ... Isolating Valve at 45 to Air Valve outlet Two Air Valves on an Air Trap with separate Isolating Valves Air Valve outlets face outward and the Isolating Valves at 45 to Air Valve outlets Two Air Valves on a shared Isolating Valve Air Valves outlets face outward and the Isolating Valve at 45 to Air Valve outlets Underground Installations Underground installations require a venting pipe from the man...

Page 6: ...s up to 12 300mm in diameter D the Air Trap diameter d should be the same as the pipeline diameter For larger pipelines of up to 60 1500mm in diameter D the Air Trap diameter d should be 60 of the pipeline diameter For larger than 60 1500mm pipelines D the Air Trap diameter d should be 35 of the pipeline diameter The Air Trap length H should allow easy access to the air valve from below and should...

Page 7: ...Place washers on each of the bolts nuts that connect the air valve flange to the isolating valve flange 7 Tighten all the bolts and nuts using the crossover method 8 The closure tightness of the bolts and nuts shall be according to the standard torque for their specific size 9 Use ring wrench keys for the closing and opening of all bolts of the air valve including the flange bolts 2 4 Directions f...

Page 8: ...mooth discharge of air reduces pressure surges and other destructive phenomena The intake of air in response to negative pressure protects the system from destructive vacuum conditions and prevents damage caused by water column separation Air entry is essential to efficiently drain the system As the system starts to fill the valve functions according to the following stages 1 Air in the pipeline i...

Page 9: ...ased and then unscrew the Plug completely remove it and drain the air valve 4 2 Maintaining the Air Vacuum valve Refer to the drawing on the next page 1 Shut the isolating valve below the air valve 2 Unscrew the Bolts that connect the valve Cover to the valve Body 3 Remove the Cover assembly from the valve Body 4 Wash and clean the following parts Body including the groove of the O ring Screen Flo...

Page 10: ...10 IOM AIR VACUUM VALVE ASSEMBLY BOM TABLE AND DRAWING 1 Cover Assembly 2 Float 3 O ring 4 Bolts Nuts 5 Body ...

Page 11: ...medy Leakage from the Large Orifice Dirt particles stuck on the Orifice Seal Orifice Seat or on the Float Shut the isolating valve wait a minute and open it again very fast If leaking continues follow steps for 4 2 Maintenance Air Vacuum Valve Component ...

Page 12: ...e nor does this warranty extend to any consequential or incidental damages or expenses of any kind or nature regardless of the nature thereof including without limitation injury to persons or property loss of use of the products loss of goodwill loss of profits or any other contingent liabilities of any kind or character alleged to be the cause of loss or damage to the purchaser This warranty does...

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