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1

LIGHTING INSTRUCTIONS

These models have an automatic hot surface ignition system
mounted on the combustion chamber panel inside the front jacket.
This hot surface igniter ignites the main burner gas whenever the
system control calls for heat.

Before proceeding with operation of the unit, make sure the boiler
and system are filled with water and all air is expelled from the boiler,
radiator tank(s) and piping.

 WARNING

THE MAIN MANUAL GAS SHUT-OFF VALVE MUST HAVE BEEN
CLOSED FOR AT LEAST FIVE (5) MINUTES BEFORE
LIGHTING.  This waiting period is an important safety step.
Its purpose is to permit gas that might have accumulated in
the combustion chamber to clear.  IF YOU DETECT GAS AT
THE END OF THE PERIOD DO NOT PROCEED WITH
LIGHTING.  RECOGNIZE THAT GAS ODOR, EVEN IF IT SEEMS
WEAK, MAY INDICATE PRESENCE OF ACCUMULATED GAS
SOMEPLACE IN THE AREA WITH A RISK OF FIRE OR
EXPLOSION.

     

WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH
AS GAS WATER BOILERS IN ROOMS, GARAGES OR OTHER
AREAS WHERE GASOLINE AND OTHER FLAMMABLE LIQUIDS
ARE USED OR STORED, OR ENGINE-DRIVEN EQUIPMENT OR
VEHICLES ARE STORED, OPERATED OR REPAIRED.
FLAMMABLE VAPORS ARE HEAVY AND TRAVEL ALONG THE
FLOOR AND MAY BE IGNITED BY THE BOILER'S MAIN BURNER
FLAMES CAUSING FIRE OR EXPLOSION.  

Some local codes

permit operation of gas appliances if installed 18 inches or more
above the floor.  This may reduce the risk if location in such an
area cannot be avoided.

 GAS-FIRED COMMERCIAL

 COPPER BOILERS

FOR HYDRONIC HEATING

AND HOT WATER SUPPLY

USER'S INFORMATION MANUAL

A DIVISION OF A.O. SMITH CORPORATION

EL PASO, TX   MC BEE, SC   RENTON, WA

STRATFORD, ONTARIO

VELDHOVEN, THE NETHERLANDS

www.hotwater.com

GB/GW-200, -300, -400, -500, -650, -750

SERIES 200, 201, 202, 203

INDEX

PAGE

GENERAL . . . . . . . . . . . . . . . . . . . . . . .

1

LIGHTING INSTRUCTIONS . . . . . . . .

2 - 3

OPERATING SEQUENCE,
IGNITION CONTROL AND DIA-SCAN II
INSTRUCTIONS. . . . . . . . . . . . . .

4 - 8

MAINTENANCE . . . . . . . . . . . . . .

8

CONNECTION DIAGRAM

9

WARRANTY. . . . . . . . . . . . . . . . . . . . . .

10

  WARNING

Should overheating occur or the gas supply fail to shut off, do
not turn off or disconnect the electrical supply to the pump.
Instead, shut off the gas supply at a location external to the
appliance

.

  WARNING

Do not use this boiler if any part has been under water.
Immediately call a qualified service technician to inspect the
boiler and to replace any part of the control system and any
gas control which has been under water.

PLEASE KEEP THESE INSTRUCTIONS ADJACENT TO BOILER AND

NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.

WARNING: If the information in this
manual is not followed exactly, a fire
or explosion may result causing
property damage, personal injury or
loss of life.

Do not store or use gasoline or
other flammable vapors and liquids
in the vicinity of this or any other
appliance.

WHAT TO DO IF YOU SMELL GAS

Extinguish any open flame.

Do not try to light any appliance.

Do not touch any electrical
switch; do not use any

phone in your building.

Immediately call your gas
supplier from a neighbor's

phone.  Follow the gas

supplier's instructions.

If you cannot reach your gas
supplier, call the fire department.

Installation and service must be
performed by a qualified installer,

service agency or the gas

supplier.

 PART NO. 210890-000 REV. 1

SUPERSEDES PART NO. 210311-000

PRINTED IN U.S.A. 2527 300

Summary of Contents for GB/GW-200

Page 1: ...TER SUPPLY USER S INFORMATION MANUAL A DIVISION OF A O SMITH CORPORATION EL PASO TX MC BEE SC RENTON WA STRATFORD ONTARIO VELDHOVEN THE NETHERLANDS www hotwater com GB GW 200 300 400 500 650 750 SERIE...

Page 2: ...oiler is installed in a carpeted alcove the entire floor must be covered with concrete blocks or use the A O Smith Combustible Floor Kit Base FLAMMABLE ITEMS PRESSURIZED CONTAINERS OR ANY OTHERPOTENTI...

Page 3: ...3 Lighting Instructions for the G B W 650 and 750 models...

Page 4: ...thin 4 seconds the gas valve is immediately closed and the ignition control board will return to step 2 unless jumper J30 is in place ON see figure 2 8 If a flame is confirmed the control will enter t...

Page 5: ...40 F and once again increase decrease in value for as long as the ADJUST push button is pressed Switching Differential Adjustment Procedure To facilitate proper operation and maximize appliance perfor...

Page 6: ...will now illustrate the current number of cycles the appliance has cycled through 5 The display will automatically resort to illustrating the outlet tem perature TANK PROBE INSTALLATION PROCEDURE A ta...

Page 7: ...tion according to the particular appliance operating state In cases where prob lems or a lockout occurs the appropriate LED s will illuminate indi cating the general area where the problem exists A de...

Page 8: ...rosion and leakage Inspect the vent terminations for corrosion and foreign matter which may be blocking the exhausting flue products Call a qualified service agent to replace or repair any corroded or...

Page 9: ...9 FIGURE 3 POINT TO POINT WIRING DIAGRAM...

Page 10: ...ng any warranty of merchantability imposed on the sale of this boiler under state law are limited to one 1 year duration for the boiler or any of its parts Some states or provinces do not allow limita...

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